KTM 450 SX ATV, 505 SX ATV
KTM 450 SX ATV, 505 SX ATV - WORKSHOP MANUAL - WIRING SCHEMATICS - OWNERS MANUAL
KTM 450 SX ATV, 505 SX ATV - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - OWNERS MANUAL - English Workshop Manual, User Manual and Wiring Schematics, to quad KTM 450 SX ATV, 505 SX ATV. INDEX: SERVICE MANUAL Means Of Representation Important Notes View Of Vehicle - View of the vehicle from the left front (example) - View of the vehicle from the right rear (example) Location Of Serial Numbers - Chassis number - Type label - Key number - Engine number - Shock absorber part number, front - Shock absorber part number, rear Vehicle - Jacking up the vehicle - Removing the vehicle from the work stand 02/Handlebar, Instruments - Hot start lever - Adjusting handlebar position - Adjusting basic position of clutch lever - Checking the play in the throttle cable - Adjusting play in throttle cable - Removing the steering column - Changing the steering column bearing - Installing the steering column 03/Frame - Removing the engine guard - Installing the engine guard 04/Shock Absorber, Swingarm - Front shock absorber - adjusting the high-speed compression damping - Front shock absorber - adjusting the low-speed compression damping - Front shock absorber - adjusting the rebound damping - Front shock absorber - adjusting the spring preload - Front shock absorber - adjusting the cross over - Removing the front shock absorber - Installing the front shock absorber - Front shock absorber - changing the oil - Service the front shock absorber - Front shock absorber - removing the spring - Front shock absorber - disassembling the damper - Front shock absorber - disassembling the piston rod - Front shock absorber - checking the damper - Front shock absorber - removing the heim joint - Front shock absorber - installing the heim joint - Front shock absorber - assembling the piston rod - Front shock absorber - assembling the damper - Front shock absorber - bleeding and filling the damper - Front shock absorber - filling the damper with nitrogen - Front shock absorber - installing the spring - Rear shock absorber - adjusting the high-speed compression damping - Rear shock absorber - adjusting the low-speed compression damping - Rear shock absorber - adjusting the rebound damping - Rear shock absorber - adjusting the spring preload - Removing the rear shock absorber - Installing the rear shock absorber - Rear shock absorber - changing the oil - Servicing the rear shock absorber - Rear shock absorber - removing the spring - Rear shock absorber - disassembling the damper - Rear shock absorber - disassembling the piston rod - Rear shock absorber - disassembling the seal ring retainer - Changing the pilot bushing - Rear shock absorber - checking the damper - Rear shock absorber - removing the heim joint - Rear shock absorber - installing the heim joint - Rear shock absorber - assembling the seal ring retainer - Rear shock absorber - assembling the piston rod - Rear shock absorber - assembling the damper - Rear shock absorber - bleeding and filling the damper - Rear shock absorber - filling the damper with nitrogen - Rear shock absorber - installing the spring 05/Exhaust - Removing the main silencer - Installing the main silencer - Removing the manifold - Installing the manifold 06/Air Filter - Removing the air filter - Installing the air filter - Cleaning air filter - Removing the air filter box lid with the carburetor connection boot - Installing the air filter box lid and the carburetor connection boot 07/Fuel Tank, Seat, Trim - Removing the seat - Mounting the seat - Removing the radiator spoiler - Installing the radiator spoiler - Removing the fuel tank - Installing the fuel tank - Fuel tap 08/Mask, Fender - Removing the heel protector - Installing the heel protector - Removing the front cover - Installing the front cover - Removing the front trim - Installing the front trim - Removing the rear fender - Installing the rear fender 09/Front Wheel - Checking the tire air pressure - Checking the tire condition - Removing wheel/wheels - Installing the wheel/wheels - Checking brake discs 10/Rear Wheel - Checking chain dirt - Cleaning the chain - Checking chain wear - Checking rear sprocket / engine sprocket for wear - Checking the chain tension - Adjusting chain tension - Adjusting the toe width of rear axle - Removing the rear axle - Installing the rear axle - Changing the rear axle bearing 11/Wiring Harness, Battery - Ignition curve plug connection - Changing the ignition curve - Removing the battery - Installing the battery - Recharging the battery - Changing the main fuse - Changing the fuses of individual power consumers - Checking the battery voltage - Checking the charging voltage - Checking the quiescent current - Checking the starter relay 13/Brake System - Hand brake lever, parking brake - Checking the free travel of the hand brake lever - Adjusting basic position of hand brake lever - Checking front brake fluid level - Topping up the front brake fluid - Changing the front brake fluid - Checking the front brake linings - Removing front brake linings - Mounting front brake linings - Changing the front brake linings - Checking free travel of foot brake lever - Adjusting basic position of foot brake lever - Checking rear brake fluid level - Adding rear brake fluid - Changing the rear brake fluid - Checking rear brake linings - Removing rear brake linings - Mounting rear brake linings - Changing rear brake linings 30/Engine - Removing the engine - Installing the engine 30/Disassembling The Engine - Preparations - Removing the shift lever - Draining the engine oil - Removing the oil filter - Removing the spark plug - Removing the valve cover - Removing the starter motor - Removing the alternator cover - Removing the torque limiter - Positioning the engine at ignition top dead center (TDC) - Removing the camshaft - Removing the timing chain tensioner - Removing the double wheel - Removing the cylinder head - Removing the water pump cover - Removing the clutch cover - Removing the piston - Removing the timing chain rails - Removing the timing chain - Removing the rotor and starter idler gear - Removing the ignition pulse generator - Removing the drive wheel of the balancer gear - Removing the force pump - Removing the spacer - Removing the outer clutch hub - Removing the primary gear - Removing the centrifugal separator - Removing the suction pump - Removing the shift shaft - Removing the shift drum locating unit - Removing the locking lever - Removing the left section of the engine case - Removing the shift rails - Removing the shift drum - Removing the shift forks - Removing the transmission shafts - Removing the crankshaft 30/Engine - Work On Individual Parts - Working on the right section of the engine case - Working on the left section of the engine case - Removing the water pump - Changing the shaft seal ring of the water pump - Installing the water pump - Removing the crankshaft seal ring in the clutch cover - Installing the crankshaft seal ring in the clutch cover - Removing the oil pressure regulator valve - Checking spring length of oil pressure regulator valve - Installing the oil pressure regulator valve - Checking the lubrication system - Removing the crankshaft bearing inner race - Installing the crankshaft bearing inner race - Changing connecting rod, conrod bearing and crank pin - Checking crankshaft run-out at bearing pin - Measuring the crankshaft - Cylinder - Nikasil? coating - Checking/measuring cylinder - Checking/measuring the piston - Measuring piston/cylinder mounting clearance - Checking the piston ring - Changing the camshaft bearing - Checking the autodecompressor - Checking camshafts - Checking the radial clearance of the camshaft bearings - Checking the camshaft bearing bridges - Removing the valves - Checking the valves - Checking the valve springs - Checking valve spring seat - Checking the cam levers - Checking cylinder head - Installing the valves - Removing the freewheel - Checking the freewheel - Installing the free wheel - Checking the electric starter mode - Checking the timing assembly - Preparing the timing chain tensioner for installation - Checking clutch - Checking shift mechanism - Preassembling the shift shaft - Disassembling the main shaft - Disassembling the countershaft - Checking transmission - Assembling the main shaft - Assembling the countershaft 30/Engine Assembly - Installing the crankshaft - Installing the transmission shafts - Installing the shift forks - Installing the shift drum - Installing the shift rails - Installing the left engine case - Installing the locking lever - Installing the shift drum locating unit - Installing the shift shaft - Installing the suction pumps - Installing the centrifugal separator - Installing the force pump - Installing the primary gear - Installing the outer clutch hub - Installing the spacer - Installing the drive wheel of the balancer gear - Installing the timing chain - Installing the free wheel gear - Installing the ignition pulse generator - Installing the rotor - Installing the timing chain rails - Installing the piston - Installing the clutch cover - Installing the water pump cover - Installing the cylinder head - Installing the double wheel - Installing the timing chain tensioner - Checking the valve timing - Adjusting the valve timing - Checking the valve clearance - Adjusting the valve clearance - Installing the torque limiter - Installing the alternator cover - Installing the starter motor - Installing the valve cover - Installing the spark plug - Installing the oil screen - Installing the oil filter - Installing the shift lever - Removing the engine from the universal mounting rack 31/Carburetor - Choke - Checking the play in the throttle cable - Carburetor - adjusting idle - Checking the position of the throttle position sensor - Draining the carburetor float chamber - Removing the carburetor - Installing the carburetor - Disassembling the carburetor - Checking/adjusting the carburetor components - Checking/adjusting the accelerator pump - Checking the choke slide - Checking the hot start slide - Checking the throttle position sensor - Checking the jet needle - Checking the throttle slide - Checking/adjusting the throttle slide opening - Checking the needle jet - Checking the float needle valve - Checking/adjusting the float level - Adjusting the position of the throttle position sensor - Assembling the carburetor 32/Clutch - Checking fluid level of hydraulic clutch - Changing the hydraulic clutch fluid 33/Transmission - Removing the engine sprocket - Installing the engine sprocket 35/Water Pump, Cooling System - Checking antifreeze and coolant level - Checking the coolant level - Draining coolant - Filling coolant/bleeding the cooling system 38/Lubrication System - Oil circuit - Changing the engine oil and oil filter, cleaning the oil screen - Draining the engine oil - Removing the oil filter - Installing the oil filter - Filling up with engine oil - Checking the engine oil level - Adding engine oil 39/Ignition System - Removing the stator - Installing the stator - Checking the ignition system - Checking the ignition coil - Checking the spark plug connector - Checking the CDI controller - Checking the ignition pulse generator - Checking the alternator 61/Atv Front End - Checking the toe - Adjusting the toe - Checking/adjusting the camber - Adjusting the fork offset - Removing the wheel carrier - Changing the wheel bearing - Installing the wheel carrier - Removing the A-arms - Installing the A-arms - A-Arm top - changing the bearing - A-Arm bottom - changing the bearing Technical Data - Engine - Capacity - engine oil - Capacity - coolant Technical Data - Engine Tolerances, Wear Limits Technical Data - Engine Tightening Torques Technical Data - Carburetor Technical Data - Carburetor Tightening Torques Technical Data - Chassis - Tires - Capacity - fuel Technical Data - Front Shock Absorber Technical Data - Rear Shock Absorber Technical Data - Chassis Tightening Torques Cleaning - Cleaning the vehicle Storage - Storage - Putting the vehicle into operation after storage Service Schedule - Important maintenance work to be carried out by an authorized KTM workshop - Important maintenance work to be carried out by an authorized KTM workshop (as an additional order) - Important checks and maintenance work to be carried out by the rider Wiring Schematics - 450/525 SX ATV Substances Auxiliary Substances Special Tools Standards Index ENGINE REPAIR MANUAL General Information - Changing The Cooling Liquid - Checking The Cooling Liquid Level - Engine Oil - Changing The Engine Oil - Changing The Oil Filter - Checking The Engine Oil Level - Engine Oil Circuit - Checking The Oil Pressure - Checking The Oil Level Of The Hydraulic Clutch - Bleeding Of The Hydraulic Clutch - Adjusting The Throttle Cables - Changing The Front Brake Fluid - Changing The Rear Brake Fluid - Special Tools - Engine Dismounting And Mounting The Engine - Dismounting The Engine - Mounting The Engine Disassembling The Engine - Preparation - Draining The Engine Oil - Removing The Oil Filter - Removing The Starter - Removing The Sprocket - Removing The Ignition Cover - Removing The Starter Drive - Removing The Pulse Generator - Moving The Engine To Ignition Tdc - Removing The Clutch Cover - Removing The Clutch - Removing The Timing Chain Tensioner - Removing The Camshafts - Removing The Cylinder Head - Removing The Cylinder / Piston - Removing The Timing Chain - Removing The Rotor - Removing The Freewheel Hub - Removing The Primary Gear - Removing The Oil Pumps - Removing The Shift Mechanism - Separating The Engine Case Halves Servicing Individual Components - Left Engine Case Half - Right Engine Case Half - Water Pump - Balancer Gear - Clutch Cover - Lubrication System - Crankshaft - Axial Clearance Of The Crankshaft - Piston / Cylinder - Camshafts - Automatic Decompression - Radial Clearance Of The Camshaft Bearings - Camshaft Bearing Bridges - Cylinder Head - Timing Chain Tensioner - Timing Train - Clutch - Shift Mechanism - General Information On Servicing The Transmission - Main Shaft - Countershaft - Starter Drive - Freewheel Hub - Ignition Cover / Stator Assembling The Engine - Assembling The Engine Case Halves - Mounting The Shift Mechanism - Mounting The Oil Pump - Mounting The Primary Gear - Mounting The Freewheel Hub - Mounting The Timing Chain - Mounting The Piston / Cylinder - Mounting The Cylinder Head - Mounting The Timing Chain Tensioner - Mounting The Camshafts - Checking The Valve Clearance - Mounting The Clutch - Mounting The Clutch Cover - Mounting The Rotor - Mounting The Pulse Generator - Mounting The Starter Drive - Mounting The Ignition Cover - Mounting The Sprocket - Mounting The Starter - Mounting The Shift Lever - Filling The Engine With Engine Oil Electrical - Ignition System Troubleshooting - Cdi Unit - Checking The Ignition Coil - Checking The Pickup And Stator - Checking The Throttle Sensor - Main Fuse - Checking The Starter - Checking The Start Relay - Dismounting And Mounting The Battery - Charging The Battery - Checking The Charging Voltage - Checking For Loss Of Current - Engine Characteristic - Static Ignition Values - Static Generator Values Fuel System - Dismounting And Mounting The Carburetor - Disassembling The Carburetor - Checking The Choke Slide - Checking The Accelerator Pump - Checking The Jet Needle - Checking The Needle Jet - Checking The Float Needle Valve - Checking The Throttle Slide - Assembling The Carburetor - Checking/Adjusting The Float Height - Checking/Adjusting The Throttle Slide Opening - Checking/Adjusting The Operation Of The Accelerator Pump - Adjusting The Position Of The Throttle Sensor - Checking The Throttle Sensor - Removing And Mounting The Throttle Sensor - Adjusting The Idle Speed Trouble Shooting - Trouble Shooting Technical Specifications - Engine - Chassis - Mounting Clearances, Wear Limits - Tightening Torques Periodic Maintenance Schedule - 450/505 Sx-F / 450 Sxs-F Wiring Schematics - Wiring Schematics - Terms/Translations, Cable Colors OWNERS MANUAL Means Of Representation Important Information View Of Vehicle - View of the vehicle from the left front (example) - View of the vehicle from the right rear (example) Location Of Serial Numbers - Chassis number - Type label - Engine number - Shock absorber part number, front - Shock absorber part number, rear Controls - Clutch lever - Hot start lever - Hand brake lever, parking brake - Throttle lever - Electric starter button - Kill switch/emergency OFF switch with rip cord - Opening filler cap - Closing filler cap - Fuel tap - Choke - Shift lever - Foot brake pedal General Tips And Hints On Putting Into Operation - advice on first use - Running in the engine Riding Instructions - Checks before putting into operation - Starting - Starting up - Shifting - Braking - Riding - Riding in bends - Riding downhill - Riding uphill - Riding perpendicular to the slope - Turning on slopes - Riding through water - Switching off the engine - Stopping, parking - Refueling Service Schedule - Important maintenance work to be carried out by an authorized KTM workshop - Important maintenance work to be carried out by an authorized KTM workshop (as an additional order) - Important checks and maintenance work to be carried out by the rider Maintenance On Chassis And Engine - Jacking up the vehicle - Removing the vehicle from the work stand - Basic information on changing the chassis settings - Compression damping of the shock absorber - Front shock absorber - Adjusting the high-speed compression damping - Front shock absorber - Adjusting the low-speed compression damping - Front shock absorber - adjusting the rebound damping - Front shock absorber - adjusting the cross over - Front shock absorber - adjusting the spring preload - Rear shock absorber - adjusting the high speed compression damping - Rear shock absorber - adjusting the low-speed compression damping - Rear shock absorber - adjusting the rebound damping - Rear shock absorber - adjusting the spring preload x - Removing the rear shock absorber x - Installing the rear shock absorber x - Checking the toe x - Adjusting the toe x - Checking/adjusting the camber x - Fork offset - Adjusting the fork offset x - Toe width of rear axle - Adjusting the toe width of rear axle x - Handlebar position - Adjusting handlebar position x - Checking the play in the throttle cable - Adjusting play in throttle cable - Checking chain dirt - Cleaning the chain - Checking the chain tension - Checking rear sprocket / engine sprocket for wear - Checking chain wear - Adjusting chain tension - Greasing the rear wheel eccentric element - Checking brake discs - Checking the free travel of the hand brake lever - Adjusting basic position of hand brake lever - Checking front brake fluid level - Topping up the front brake fluid x - Checking the front brake linings - Removing front brake linings x - Installing the front brake linings x - Changing the front brake linings x - Checking free travel of foot brake lever - Adjusting basic position of foot brake lever x - Checking rear brake fluid level - Adding rear brake fluid x - Checking rear brake linings - Removing rear brake linings x - Installing the rear brake linings x - Changing rear brake linings x - Removing wheel/wheels - Installing the wheel/wheels - Checking the tire condition - Checking the tire air pressure - Removing the battery - Installing the battery - Recharging the battery x - Changing the main fuse - Changing the fuses of individual power consumers - Ignition curve plug connection - Changing the ignition curve - Removing the seat - Mounting the seat - Removing the radiator spoiler - Installing the radiator spoiler - Removing the front cover - Installing the front cover - Removing the front trim - Installing the front trim - Removing the rear fender - Installing the rear fender - Removing the engine guard - Installing the engine guard - Removing the air filter x - Installing the air filter x - Cleaning air filter x - Adjusting basic position of clutch lever - Checking fluid level of hydraulic clutch - Cooling system - Radiator fan - Checking antifreeze and coolant level - Checking the coolant level - Draining coolant x - Filling coolant/bleeding the cooling system x - Carburetor - idle - Carburetor - adjusting idle x - Draining the carburetor float chamber x - Checking the engine oil level - Changing the engine oil and oil filter, cleaning the oil screen x - Draining the engine oil x - Cleaning the oil screen x - Removing the oil filter x - Installing the oil filter x - Filling up with engine oil x - Adding engine oil Troubleshooting Cleaning - Cleaning the vehicle Storage - Storage - Putting the vehicle into operation after storage Technical Data - Engine - Capacity - engine oil - Capacity - coolant Technical Data - Engine Tightening Torques Technical Data - Carburetor Technical Data - Chassis - Tires - Capacity - fuel Technical Data - Front Shock Absorber Technical Data - Rear Shock Absorber Technical Data - Tightening Torques For Chassis Operating Substances Auxiliary Substances Standards Index
KTM 450 SX ATV, 505 SX ATV - Workshop Manual / Repair Manual - Wiring Schematics - User Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
e-mail
utilizamos cookies propias y de terceros para obtener datos estadisticos de la navegacion de nuestros usuarios y mejorar nuestros servicios, si continua usando este sitio, asumiremos que est? de acuerdo con ello.