Land Rover Defender 300Tdi
WORKSHOP MANUAL
LAND ROVER DEFENDER 300TDI (97-99) - WORKSHOP MANUAL - English Workshop Manual in PDF format, to vehicles Land Rover Defender 300TDI (97-99). CONTENTS: DEFENDER 300TDI 1997-1999 01 - INTRODUCTION INTRODUCTION Dimensions References Repairs And Replacements Poisonous Substances Fuel Handling Precautions Synthetic Rubber Recommended Sealants Used Engine Oil Accessories And Conversions Wheels And Tyres Steam Cleaning Specification Special Service Tools Copyright Jacking Hydraulic Vehicle Ramp (Four Post) Two Post Vehicle Ramps Dynamometer Testing Towing Transporting The Vehicle By Trailer Jump Starting Abbreviations And Symbols Used In This Manual Cross Reference Of Emission System Terminology Vehicle Identification Number (Vin) Location Of Identification Numbers Fault Diagnostic Equipment Reading This Manual 04 - GENERAL SPECIFICATION DATA INFORMATION 300tdi Engine Fuel System Cooling System Clutch Transmission Steering Suspension Road Spring Data Shock Absorbers Brakes Air Conditioning Wiper Motors Electrical Bulbs Vehicle Weights And Payload Towing Weights Off-Road Performance Tyre Size And Pressures Wheels Vehicle Dimensions 05 - ENGINE TUNING DATA INFORMATION 300tdi Engine Injection Pump Heater Plugs Injectors Turbocharger 07 - GENERAL FITTING REMINDERS INFORMATION General Fitting Reminders Precautions Against Damage Safety Precautions Preparation Dismantling Inspection-General Ball And Roller Bearings Oil Seals Joints And Joint Faces Flexible Hydraulic Pipes, Hoses Fuel System Hoses Metric Bolt Identification Metric Nut Identification Keys And Keyways Tab Washers Cotter Pins Nuts Locking Wire Screw Threads Unified Thread Identification 09 - LUBRICANTS, FLUIDS AND CAPACITIES INFORMATION Recommended Lubricants And Fluids Lubrication Practice Capacities Anti-Freeze Recommended Fuel Fuel Tank Capacity 10 - MAINTENANCE MAINTENANCE Service Schedule Vehicle Interior Vehicle Exterior Under Bonnet Maintenance Under Vehicle Maintenance 12 - ENGINE ADJUSTMENT Valve Clearances - Check And Adjust REPAIR Cylinder Compression Test Engine Oil Pressure Test Engine Crankshaft Pulley Front Cover Plate And Seal Camshaft Drive Belt Crankshaft Gear Crankshaft Oil Seal Camshaft Gear Camshaft Oil Seal Injection Pump Gear Front Cover Gasket Engine Oil Sump Oil Pick-Up Strainer Flywheel Crankshaft Rear Oil Seal Crankshaft Bearing Bush Flywheel Housing Oil Filter Oil Temperature Control Valve Oil Filter Head Gasket Cylinder Head Gasket Oil Pump Oil Pressure Relief Valve SPECIFICATIONS, TORQUE Torque Values 19 - FUEL SYSTEM DESCRIPTION AND OPERATION Description Operation ADJUSTMENT Throttle Cable Egr Throttle Position Sensor Low And High Idle Speed Adjustment Throttle Pedal Adjustment Injection Pump Timing - Check And Adjust Turbocharger Boost Pressure - Check Priming The Fuel System REPAIR Fuel Injection Pump Fuel Injectors Fuel Lift Pump Fuel Sedimentor Fuel Filter Assembly Fuel Filter Element Side Mounted Fuel Tank Side Mounted Fuel Tank - 5 Door Vehicles Rear Mounted Fuel Tank - 110/130 Twin Tank Change-Over Tap Assembly Heater Plugs Heater Plug Control Unit Air Cleaner Air Cleaner Element Throttle Cable Throttle Pedal Turbocharger Inlet Hose Turbocharger Oil Feed Pipe Turbocharger Oil Drain Pipe Intercooler Egr Valve Egr Valve Modulator Egr Throttle Position Sensor Egr Control Unit 26 - COOLING SYSTEM DESCRIPTION AND OPERATION Engine Cooling System Engine (Coolant) Cooling Coolant Circulation Viscous Fan ADJUSTMENT Drain And Refill Cooling System REPAIR Viscous Coupling And Fan Fan Cowl Fan Pulley Water Pump Auxiliary Mounting Bracket And Gasket Thermostat Radiator Expansion Tank 30 - MANIFOLD AND EXHAUST SYSTEM DESCRIPTION AND OPERATION Manifolds And Exhaust System REPAIR Induction Manifold Induction/Exhaust Manifold Gasket Exhaust Manifold/Turbocharger Assembly Exhaust Front Pipe Intermediate Pipe - 90 Intermediate Pipe - 110/130 Tailpipe - 90 Tailpipe - 110/130 33 - CLUTCH DESCRIPTION AND OPERATION Description Operation FAULT DIAGNOSIS Clutch Assembly Conditions Clutch Spin - Drag Clutch Slip Clutch Judder - Fierce Fault/Symptom Chart Clutch Noise - Mechanical Faults Hydraulic Faults ADJUSTMENT Clutch Pedal And Master Cylinder Setting REPAIR Clutch Assembly Bleed Hydraulic System Master Cylinder Clutch Pedal Release Bearing Assembly Slave Cylinder OVERHAUL Master Cylinder - Overhaul Slave Cylinder - Overhaul 37 - MANUAL GEARBOX DESCRIPTION AND OPERATION R380 Gearbox FAULT DIAGNOSIS R380 Gearbox ADJUSTMENT Gear Change Lever Bias Spring - Adjust Fifth Gear Stop Screw - Adjust REPAIR R380 Gearbox SPECIFICATIONS, TORQUE Torque Values 41 - TRANSFER GEARBOX DESCRIPTION AND OPERATION Transfer Gearbox FAULT DIAGNOSIS Transfer Gearbox - Oil Seal Locations Oil Leaks REPAIR Transfer Gearbox SPECIFICATIONS, TORQUE Torque Values 47 - PROPELLER SHAFTS DESCRIPTION AND OPERATION Propeller Shaft FAULT DIAGNOSIS Vibration Harshness REPAIR Propeller Shaft OVERHAUL Propeller Shaft 51 - REAR AXLE AND FINAL DRIVE DESCRIPTION AND OPERATION Description FAULT DIAGNOSIS Fault Diagnosis REPAIR Rear Axle Rear Hub Assembly - 90 Rear Hub Assembly - 110/130 Differential Assembly - 90 OVERHAUL Differential Assembly - 110/130 Rear Hub Assembly - 90 Rear Stub Axle - 90 Rear Hub - 110/130 Rear Stub Axle - 110/130 SPECIFICATIONS, TORQUE Torque Values 54 - FRONT AXLE AND FINAL DRIVE DESCRIPTION AND OPERATION Description FAULT DIAGNOSIS Fault Diagnosis REPAIR Front Axle Assembly Front Hub Assembly OVERHAUL Front Differential Front Hub Front Stub Axle, Constant Velocity Joint And Swivel Pin Housing SPECIFICATIONS, TORQUE Torque Values 57 - STEERING DESCRIPTION AND OPERATION Description FAULT DIAGNOSIS Insufficient Power Assistance Power Steering System - Test Steering Damper Steering Faults Steering Stability And Veer Under Braking 1. General Steering 2. Steering Veer 3. Veer Under Braking 4. Directional Stability Power Steering Fluid Leaks Power Steering System - Excessive Noise Power Steering System - Grunt Visual And Safety Checks Road Test Procedure Stiff Steering Checklist Visual Check And Basic Adjustments Steering Linkage Inspect ADJUSTMENT Power Steering Box - Adjust Centralise Steering Box Steering Lock Stops Front Wheel Alignment Power Steering Pump Drive Belt REPAIR Steering Column Power Steering Box Power Steering System - Bleed Power Steering Fluid Reservoir Power Steering Pump Power Steering Pump Drive Belt Lower Steering Shaft And Universal Joints Steering Wheel Steering Column Lock Steering Column Nacelle Drop Arm Steering Damper Track Rod And Linkage Drag Link And Drag Link Ends OVERHAUL Power Steering Box - Adwest SPECIFICATIONS, TORQUE Torque Values 60 - FRONT SUSPENSION DESCRIPTION AND OPERATION Description REPAIR Self Locking Nuts Panhard Rod Radius Arm Front Shock Absorber Front Road Spring Bump Stop Anti-Roll Bar Anti-Roll Bar Links SPECIFICATIONS, TORQUE Torque Values 64 - REAR SUSPENSION DESCRIPTION AND OPERATION Description REPAIR Rear Road Spring Rear Shock Absorber Bump Stop Suspension Link - Upper Suspension Link - Lower Anti-Roll Bar Anti-Roll Bar Links Self Levelling Unit SPECIFICATIONS, TORQUE Torque Values 70 - BRAKES DESCRIPTION AND OPERATION Description Operation REPAIR General Brake Service Practice Fluid Level Check / Top Up Brake System Bleed Master Cylinder Pressure Reducing Valve (Prv) Servo Non Return Valve Servo Assembly Brake Pedal Front Brake Pads - All Models Rear Brake Pads Front Brake Caliper Assembly Front Brake Calipers Front Brake Discs Rear Brake Caliper Assembly Rear Brake Calipers Rear Brake Disc Transmission Brake Shoes Handbrake Cable Vacuum Pump OVERHAUL Master Cylinder 74 - WHEELS AND TYRES DESCRIPTION AND OPERATION Types Of Wheel Rims And Tyres FAULT DIAGNOSIS Tyre Wear Chart Fault - Symptoms REPAIR General Information Tyre Inspection Wheels Inspection Valves Inspection Tyre Pressures Wheel Balancing Tyre Fitting Wheels Wheel Stud 76 - CHASSIS AND BODY DESCRIPTION AND OPERATION Chassis And Body Chassis Frame Alignment REPAIR Door Trim Casing Window Regulator - Rear Side Door Exterior Handle - Rear Side Door Sill Locking Button - Rear Side Door Remote Control Lever - Rear Side Door Door Latch - Rear Side Door Door Glass - Rear Side Door Mounting Panel - Front Door Sill Locking Button - Front Door Window Regulator - Front Door Remote Control Lever - Front Door Exterior Handle - Front Door Latch Assembly - Front Door Door Glass - Front Door Locking Barrel - Front Door Door Striker - Adjust Rear Seat Cushion - 90 Rear Seat Squab - 90 Rear Bench Seat Front Seat Belts Rear Seat Belts - 90/110 Station Wagon, Inward Facing Seats Rear Seat Belts - 110 Side Trim Panel - 90 Station Wagon Side Trim Panel - 110 Station Wagon Rear End Trim Panel - 90/110 Station Wagon Cubby Box - 90/110 Station Wagon Rear Grab Handle - 90/110 Station Wagon Rear End Lining - 90/110 Station Wagon Front Headlining - 90 Station Wagon Rear Headlining - 90 Station Wagon Tail Door Trim Casing Tail Door Lock Tail Door Striker - Adjust Sun Roof Interior Mirror Sun Visors Bonnet Lock Bonnet Release Cable Lower Fascia Panel (Heater Duct) Assembly Front Undertray Rear Undertray Access Panel - Front Undertray Access Panel - Rear Undertray 80 - HEATING AND VENTILATION DESCRIPTION AND OPERATION Heating And Ventilation System Heater Operation REPAIR Heater Unit Blower Motor Heater Matrix Resistor Unit Heater Control Cable - Temperature Control Heater Control Cable - Air Distribution Control Cable And Blower Motor Switch 82 - AIR CONDITIONING DESCRIPTION AND OPERATION Air Conditioning System ADJUSTMENT General Precautions Remedial Actions Servicing Precautions Refrigerant Recovery, Recycling, Recharging Leak Test System Air Conditioning System - Performance Test System Test Precautions In Handling Refrigerant Lines Periodic Maintenance REPAIR Compressor Compressor Drive Belt Condenser Fan And Motors Condenser Receiver/Drier Heater/Cooler Unit - Lh Drive Evaporator - Lh Drive Expansion Valve - Lh Drive Heater Matrix - Lh Drive Blower Motor Assembly- Lh Drive Blower Motor Assembly - Rh Drive Heater/Cooler Unit - Rh Drive Evaporator - Rh Drive Expansion Valve - Rh Drive Heater Matrix - Rh Drive Resistor, Blower Motor - Lh Drive Resistor, Blower Motor - Rh Drive 84 - WIPERS AND WASHERS REPAIR Wiper Motor And Drive Rack Wiper Motor And Drive Rack - Vehicle With Air Conditioning Lh Drive Windscreen Wiper Arms Windscreen Wiper/Washer Switch Rear Screen Wiper/Washer Switch Windscreen Wiper Wheel Boxes - Non Air Conditioned Vehicles Windscreen Wiper Wheelboxes - Air Conditioned Vehicles Rear Wiper Motor OVERHAUL Wiper Motor 86 - ELECTRICAL DESCRIPTION AND OPERATION Electrical Equipment Generator Vehicle Immobilisation And Alarm System Alarm System Components Alarm System Component Location Alarm System Operation Engine Immobilisation Alarm System Fuses Immobilisation And Alarm System Circuit Diagram - With Dds Vehicle Alarm System Built-In Test FAULT DIAGNOSIS General Information Generator Testing REPAIR Electrical Precautions General Precautions Battery Electronic Control Unit (Ecu) Handset Battery Passive Coil Immobilisation Spider Bonnet Switch Ultrasonic Sensor Alarm Sounder Alarm Sounder Relay Anti-Theft Alarm Indicator Light Alarm System Fuse Generator Auxiliary Drive Belt Starter Motor Headlamp Side, Tail And Direction Indicator Lamps Side Repeater Lamp Rear Number Plate Lamp - Bulb Renewal Rear Number Plate Lamp Reverse And Fog Guard Lamp - Bulb Renewal Reverse And Fog Guard Lamp Interior Lamp - Bulb Removal Interior Lamp Reverse Lamp Switch Warning Lamp Assembly Instrument Illumination - Bulb Renewal Starter Switch Windscreen Wiper/Washer Switch Direction Indicator/Headlamp/Horn Switch Main Light Switch Heated Rear Screen, Rear Fog Lamp And Hazard Warning Switches Cigar Lighter Rear Screen Wiper/Washer Switch Headlamp Levelling Switch Headlamp Levelling Unit Headlamp Beam Alignment Digital Diesel Shut-Off Valve (Dds) 88 - INSTRUMENTS REPAIR Instrument Panel Speedometer Fuel And Temperature Gauge Clock - Fascia Panel Clock - Centre Dash Panel Warning Light Panel Printed Circuit - Warning Light Panel Fuel Gauge Tank Unit - Rear Fuel Tank, 110/130 Fuel Gauge Tank Unit - Side Fuel Tank
Land Rover Defender 300Tdi (97-99) - Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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