Linhai ATV Special Edition (Anniversary)

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LINHAI ATV SPECIAL EDITION (ANNIVERSARY) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual to vehicles Linhai Special Edition (Anniversary).

CONTENTS:

GENERAL INFORMATION

- 1.1 important information
- 1.2 v.i.n and engine serial number
- 1.3 vehicle dimensions

MAINTENANCE

- 2.1 periodic maintenance
- 2.2 fuel system
- 2.3 toe alignment
- 2.4 braking system inspection
- 2.5 suspension spring preload adjustment
- 2.6 wheels
- 2.7 tire pressure
- 2.8 frame, nuts, bolts, fasteners

260/ 300 ENGINE

- 3.1 maintenance specifications
- 3.1.1 specifications
- 3.1.2 tightening torques
- 3.2 parts inspection and service
- 3.2.1 valve clearance adjustment
- 3.2.2 idling speed adjustment
- 3.2.3 spark plug inspection
- 3.2.4 compression pressure
- 3.2.5 engine oil level inspection
- 3.2.6 coolant level inspection
- 3.3 cylinder head
- 3.4 camshaft and rocker arms
- 3.5 valves and valve springs
- 3.6 cylinder and piston
- 3.7 v-belt, clutch and secondary/primary sheave
- 3.8 a.c. magneto and starter clutch
- 3.9 oil pump
- 3.10 crankcase and crankshaft
- 3.11 cooling system
- 3.11.1 radiator
- 3.11.2 water pump
- 3.11.3 thermostat
- 3.12 carburettor

50 / 80 ENGINE

- 3.1 Scheduled Maintenance 3.6 the crankcase & the crankshaft
- 3.1.1 General information 3.6.1 important points
- 3.1.2 Air Filter 3.6.2 dismantling the crankcase
- 3.1.3 Spark plugs 3.6.3 the crankshaft
- 3.1.4 Valve Adjustment 3.6.4 assembling the crankcase
- 3.1.5 Carburettor idle speed 3.7 Lubricating system
- 3.1.6 Ignition time 3.7.1 over all engine requirements
- 3.1.7 Cylinder pressure 3.7.2 Engine oil / filter screen
- 3.1.8 Final reduction gear oil checking 3.7.3 Oil pump
- 3.1.9 Transmission belt 3.8 Carburettor
- 3.2 Cylinder head, Valve 3.8.1 General Information:
- 3.2.1 Important information 3.8.2 Disassembly of carburettor
- 3.2.2 Disassembling of camshaft 3.8.3 Assembly of carburettor
- 3.2.3 Disassembly of cylinder head 3.9 Starter system
- 3.2.4 Camshaft assembly 3.9.1 Installation information
- 3.3 the cylinder and the piston 3.9.2 Starter Motor
- 3.3.1 Important points 3.9.3 Starter pinion
- 3.3.2 Removing the cylinder 3.10 Magneto
- 3.3.3 Removing the piston 3.10.1 Dismantling:
- 3.3.4 Assembling the piston 3.10.2 Assembling
- 3.3.5 Assembling the cylinder 3.11 Ignition System
- 3.4 driving belt device & the starting lever
- 3.4.1 Important points
- 3.4.2 The left crankcase cover detaching
- 3.4.3 Installing the starting assembly
- 3.4.4 The driving belt
- 3.4.5 The driving pulley dismounting
- 3.4.6 Assembling the driving pulley
- 3.4.7 The clutch/transmission pulley
- 3.5 the final transmission assembly
- 3.5.1 Instructions
- 3.5.2 Dismantling the final transmission assembly
- 3.5.3 Detach the final transmission gear box cover
- 3.5.4 Assembling the final gear set

100/125/150/200 ENGINE

- 3.1 preparation for removal procedures
- 3.2 replacement parts
- 3.2.1 gaskets, oil seals and o-rings
- 3.2.2 bearings and oil seals
- 3.3 periodic inspection and adjustment
- 3.3.1 air filter
- 3.3.2 spark plug
- 3.3.3 valve clearance adjustment
- 3.3.4 carburettor idle adjustment
- 3.3.5 transmission oil inspection (for mini atv100/150)
- 3.3.6 transmission oil inspection (for b-type 150/200)
- 3.3.7 crankcase oil inspection
- 3.4 engine removal and installation
- 3.4.1 cylinder head
- 3.4.2 cylinder body, piston and piston ring
- 3.4.3 v-belt, and cvt
- 3.4.4 transmission (for mini atv100/150)
- 3.4.5 transmission (for b-type 150/200)
- 3.4.6 crankcase and crankshaft
- 3.4.7 magneto
- 3.4.8 electric starter
- 3.4.9 oil pump
- 3.5 carburation
- 3.6 tightening torques of engine main fasteners
- 3.7 ignition system
- 3.7.1 installation information
- 3.7.2 troubleshooting
- 3.7.3 cdi inspection
- 3.7.4 ignition coil
- 3.7.5 magneto

CHASSIS

- 4.1 a-rm replacement
- 4.2 swing arm
- 4.3 front strut replacement
- 4.4 front strut ball joint replacement
- 4.5 steering post assembly

CHASSIS (YOUTH/ MINI ATV)

- 4.1 front wheel / hub / drum brake
- 4.2 a-rm replacement
- 4.3 final drive
- 4.4 swing arm

FINAL DRIVE

- 5.1 wheel, hub, and spindle torque table
- 5.2 front hub disassembly/inspection
- 5.3 front hub assembly
- 5.4 front hub installation (2wd)
- 5.5 front drive axle (inner and outer cv joint) removal/inspection (4x4)
- 5.6 front drive axle installation (4x4)
- 5.7 front drive axle disassembly/ inspection (4x4)
- 5.8 front drive axle assembly (4x4)
- 5.9 rear hub inspection
- 5.10 rear axle removal
- 5.11 rear axle installation
- 5.12 rear axle bearing removal
- 5.13 rear axle bearing installation
- 5.14 rear gear case disassembly
- 5.15 rear gear case assembly
- 5.16 front gear case slip limit torque test (4x4)
- 5.17 front gear case disassembly/ inspection (4x4)
- 5.18 front gear case assembly (4x4)
- 5.19 front differential disassembly/ inspection (4x4)
- 5.20 front differential assembly (4x4)
- 5.21 rear, front prop shaft removal
- note. electric 4wd shift---see chapter 8 electrical

TRANSMISSION

- 6.1 gear shifter removal
- 6.2 gear shifter disassembly
- 6.3 gear shifter assembly
- 6.4 gear shifter installation
- 6.5 shift linkage adjustment
- 6.6 engine and transmission removal
- 6.7 engine and transmission installation
- 6.8 transmission disassembly
- 6.9 transmission assembly
- 6.10 trouble shooting checklist

BRAKES

- 7.1 specifications
- 7.2 torque
- 7.3 brake system service notes
- 7.4 burnishing procedure

- 7.5 fluid replacement/bleeding procedure- 7.6 hand brake master cylinder removal/ inspection /installation
- 7.7 front pad removal / inspection / installation
- 7.8 front disc inspection / removal / replacement
- 7.9 front caliper removal/ inspection / installation
- 7.10 rear brake pad removal/ inspection / installation
- 7.11 rear caliper removal/ inspection/ installation
- 7.12 rear brake disc inspection / removal / replacement

ELECTRICAL

- 8.1 parts inspection and service
- 8.2 battery
- 8.3 ignition system
- 8.4 charging system
- 8.5 electrics starting system
- 8.6 cooling system
- 8.7 lighting system
- 8.8 reverse limit system
- 8.9 gear position indicator switch test
- 8.10 speedometer system
- 8.11 main switch and handle switch
- 8.12 fuel gauge/ fuel level sensor
- 8.13 the operation principle of the electric 4wd shift
- 8.14 wiring diagram