Mitsubishi S3L, S3L2 Engine
MITSUBISHI S3L, S3L2 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL
MITSUBISHI S3L, S3L2 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for Mitsubishi S3L, S3L2 Engine. INDEX: - INTRODUCTION - HOW TO USE THIS MANUAL - TABLE OF CONTENTS - 1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION - 1.1 Model identification location - 1.2 Serial Number Location - 2 COMPONENT LOCATION - 2.1 S3L/S3L2 - 2.2 Engine S3L-T/S3L2-T - 2.3 S4L/S4L2 - 2.4 Engine S4L-T/S4L2-T - 3 SPECIFICATIONS - 4 DETERMINING WHEN TO OVERHAUL THE ENGINE - 5 COMPRESSION PRESSURE MEASUREMENT - 5.1 Inspection - 5.2 Measurement - 6 TROUBLESHOOTING - 6.1 General - 6.2 Engine troubleshooting - 6.3 Starting system troubleshooting - 7 BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY - 7.1 Disassembly - 7.2 Assembly - 8 PREPARATION FOR DISASSEMBLY - 8.1 Engine oil draining - 8.2 Coolant draining 1 - 9 ELECTRICAL SYSTEM - 9.1 Starter - 9.2 Alternator - 10 Cooling System - 10.1 Cooling fan removal - 10.2 Thermostat case removal - 10.3 Water pump assembly removal - 11 Fuel System - 11.1 Fuel injection pipe removal - 11.2 Fuel injection nozzle removal - 11.3 Governor assembly removal - 11.4 Governor weight removal - 11.5 Fuel injection pump removal - 12 Lubrication System - 12.1 Oil filter removal - 12.2 Pressure relief valve removal - 12.3 Oil pressure switch removal - 13 AIR INLET SYSTEM AND EXHAUST SYSTEM - 13.1 Exhaust manifold removal - 13.2 Air inlet cover removal - 14 CYLINDER HEAD AND VALVE MECHANISM - 14.1 Rocker shaft assembly removal - 14.2 Rocker shaft disassembly - 14.3 Cylinder head bolt removal - 14.4 Cylinder head assembly removal - 14.5 Valve and valve spring removal - 14.6 Valve stem seal removal - 15 Timing Gears and Flywheel - 15.1 Flywheel removal - 15.2 Rear plate removal - 15.3 Oil seal case removal - 15.4 Tappet removal - 15.5 Speedometer driven gear removal - 15.6 Crankshaft pulley removal - 15.7 Timing gear case removal - 15.8 Timing gear backlash measurement - 15.9 Idler gear removal - 15.10 Camshaft removal - 15.11 Fuel injection pump camshaft removal - 15.12 Gear removal (when required) - 15.13 Oil pump removal - 15.14 Front plate removal - 16 Cylinder Block, Crankshaft, Pistons and Oil Pan - 16.1 Oil pan removal - 16.2 Oil screen removal - 16.3 Thrust clearance measurement for connecting rod big end - 16.4 Connecting rod cap removal - 16.5 Piston removal - 16.6 End play measurement for crankshaft - 16.7 Main bearing cap removal - 16.8 Crankshaft removal - 16.9 Piston separation from connecting rod - 17 CYLINDER HEAD AND VALVE MECHANISM - 17.1 Cylinder head - 17.2 Rocker arms and rocker shaft - 17.3 Valve springs - 17.4 Valve push rods - 17.5 Valves, valve guides and valve seats - 17.6 Combustion jet replacement - 18 TIMING GEARS AND FLYWHEEL - 18.1 Camshaft - 18.2 Fuel injection pump camshaft - 18.3 Tappets - 18.4 Idler gear - 18.5 Flywheel and ring gear - 19 CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN - 19.1 Pistons, Piston Rings and Piston Pins - 19.2 Connecting rods - 19.3 Crankshaft - 19.4 Cylinder block - 20 Cylinder Block, Crankshaft, Pistons and Oil pan - 20.1 Main bearing installation - 20.2 Crankshaft installation - 20.3 Main bearing cap installation - 20.4 Side seal installation - 20.5 Piston assembling to connecting rod - 20.6 Piston ring installation - 20.7 Piston and connecting rod installation - 20.8 Connecting rod cap installation - 20.9 Oil screen installation - 20.10 Oil pan installation - 21 Timing Gears and Flywheel - 21.1 Front plate installation - 21.2 Oil pump installation - 21.3 Engine turning - 21.4 Engine turning - 21.5 Camshaft installation - 21.6 Idler gear installation - 21.7 Timing gear case installation - 21.8 Crankshaft pulley nut tightening - 21.9 P.T.O. gear installation - 21.10 Speedometer driven gear installation - 21.11 Tappet installation - 21.12 Oil seal case installation - 21.13 Rear plate installation - 21.14 Flywheel installation - 22 CYLINDER HEAD AND VALVE MECHANISM - 22.1 Cylinder head bottom face cleaning - 22.2 Valve stem seal installation - 22.3 Valve spring installation - 22.4 Installing valve block - 22.5 Cylinder head gasket installation - 22.6 Cylinder head installation - 22.7 Cylinder head bolt tightening - 22.8 Valve push rod installation - 22.9 Rocker shaft assembling - 22.10 Rocker shaft assembly installation - 22.11 Valve clearance adjustment - 22.12 Rocker cover installation - 23 Air Inlet System and Exhaust System - 23.1 Air inlet cover installation - 23.2 Exhaust manifold installation - 24 Fuel System - 24.1 Fuel injection nozzle installation - 24.2 Fuel injection pump installation - 24.3 Flyweight assembly installation - 24.4 Sliding sleeve installation - 24.5 Governor assembly installation - 24.6 Fuel injection line installation - 25 Lubrication system - 25.1 Pressure relief valve installation - 25.2 Oil filter installation - 25.3 Oil pressure switch installation - 26 Cooling system - 26.1 Water pump installation - 26.2 Thermostat installation - 26.3 Cooling fan installation - 26.4 Thermoswitch and thermounit combination installation - 27 Electrical System - 27.1 Glow plug installation - 27.2 Alternator installation - 28 GENERAL - 28.1 Specifications (standard) - 28.2 Wiring diagrams - 29 STARTER - 29.1 Disassembly - 29.2 Inspection - 29.3 Assembly - 29.4 Inspection and Testing after Assembly - 30 ALTERNATOR - 30.1 Disassembly - 30.2 Inspection - 30.3 Assembly - 31 KEY SHUTOFF SYSTEM (ETS solenoid type) - 31.1 General - 31.2 Cord color (standard) - 31.3 Shutoff solenoid installation - 31.4 Inspection after assembly - 32 KEY SHUTOFF SYSTEM (ETR solenoid type) - 32.1 General - 32.2 Cord color (standard) - 32.3 Shutoff solenoid installation - 33 AUTOMATIC GLOW SYSTEM - 33.1 General - 33.2 Glow timer specification (standard) - 33.3 Glow plug relay specifications (standard) - 33.4 Glow plug inspection - 34 GENERAL - 34.1 Schematic - 34.2 Specifications (standard) - 35 INSPECTION - 35.1 Water pump - 35.2 Thermostat (standard) - 35.3 Thermoswitch (standard) - 35.4 Thermounit (standard) - 36 GENERAL - 36.1 Schematic - 36.2 Specifications - 37 INSPECTION - 37.1 Oil pump - 37.2 Oil pressure switch - 37.3 Pressure relief valve - 38 GENERAL - 38.1 Schematic - 38.2 Specifications (standard) - 39 FUEL INJECTION NOZZLE - 39.1 Inspection - 39.2 Disassembly and assembly - 40 FUEL INJECTION PUMP - 40.1 Test on engine - 40.2 Disassembly - 40.3 Inspection - 40.4 Assembly - 41 GOVERNOR - 41.1 Disassembly and inspection - 41.2 Assembly - 41.3 Torque spring set installation - 42 FUEL PUMP - 42.1 Inspection - 43 FUEL FILTER - 44 GENERAL - 44.1 Schematic - 45 INSPECTION - 45.1 Inspection procedure - 46 LUBRICATION AND MAINTENANCE CHART - 47 ENGINE OIL AND OIL FILTER - 47.1 Engine oil specifications - 47.2 Oil level check - 47.3 Oil and oil filter change - 47.4 Oil filter change - 48 VALVE CLEARANCE - 49 FUEL INJECTION TIMING - 49.1 Preparation - 49.3 Adjustment - 50 FUEL FILTER - 50.1 Fuel filter with [AIR] valve - 50.2 Cartridge (air vent screw) type fuel filter - 51 FUEL SYSTEM PRIMING - 51.1 Engine with fuel filter with [AIR] valve - 51.2 Engine with cartridge (air vent screw) type fuel filter - 52 IDLE RPM SETTING - 53 FUEL INJECTION NOZZLES - 53.1 Injection pressure (valve opening pressure) test - 53.2 Orifice restriction test - 53.3 Nozzle tip washing and replacement - 53.4 Installation - 54 FAN BELT - 55 SPECIFICATIONS - 55.1 Basic engine components - 55.2 Lubrication system - 55.3 Fuel system - 55.4 Air inlet system and exhaust system - 55.5 Cooling system (standard) - 55.6 Electrical system - 56 TIGHTENING TORQUES - 56.1 Major bolts and nuts - 56.2 Torques for bolts and nuts with standard threads - 56.3 Torques for plugs with taperlock threads - 57 SEALANTS - 58 SPECIAL TOOLS
Mitsubishi S3L, S3L2 Engine - Workshop Manual / Repair Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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