Piaggio Beverly 250 and 250 ie
PIAGGIO BEVERLY 250 & 250 ie - SERVICE MANUAL - WIRING DIAGRAMS - OWNERS MANUAL
PIAGGIO BEVERLY 250 & 250 ie - SERVICE MANUAL - WIRING DIAGRAMS - OWNERS MANUAL - English Service Manual, Wiring Diagrams and Owners Manual, to motorcycles Piaggio Beverly 250 and 250 ie. CONTENTS: 250 - SERVICE MANUAL CHARACTERISTICS - Rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Secondary air - Carburettor - Tightening Torques - Overhaul data - Products TOOLING MAINTENANCE - Maintenance chart - Carburettor - Checking the spark advance - Spark plug - Hub oil - Air filter - Engine oil - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Checking the valve clearance - Cooling system - Braking system - Headlight adjustment - CO check - SAS filters inspection and cleaning - Anti-evaporation system TROUBLESHOOTING - Engine - Transmission and brakes - Electrical system - Steering and suspensions ELECTRICAL SYSTEM - Electrical system installation - Conceptual diagrams - Checks and inspections ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle ENGINE - Automatic transmission - End gear - Flywheel cover - Flywheel and starting - Cylinder assy. and timing system - Crankcase - crankshaft - Lubrication - SAS valve - Fuel supply SUSPENSIONS - Front - Rear - Centre-stand - Side stand BRAKING SYSTEM - Interventions rules - Rear brake calliper - Front brake calliper - Rear brake disc - Front brake disc - Front brake pads - Rear brake pads - Fill - Front brake pump - Rear brake pump - combined COOLING SYSTEM - Circuit diagram - Water pump - overhaul CHASSIS - Seat - Side fairings - Rear rack - Rear handlebar cover - Instrument panel - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Front wheel housing - Taillight assy. - Footrest - Side fairings - Rear mudguard - Helmet bay - Fuel tank - Front mudguard - Radiator fan - Flyscreen PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Chain tensioner - Oil filter - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Flywheel magneto - Carburettor - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Footrests - Rear cover - Central cover - Underseat compartment - Mudguard - Fuel tank - Expansion tank - Radiator - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Brake hoses - Seat - Seat lock - Instrument panel - Rear rack - Locks - Turn signal lights - Front wheel - Rear wheel - Electric start - Fuel pump - Electric devices - Secondary air box 250 ie - SERVICE MANUAL CHARACTERISTICS - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Crankcase - crankshaft - connecting rod - Slot packing system - Products TOOLING MAINTENANCE - Maintenance chart - Checking the spark advance - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Cooling system - Level check - Top-up - Braking system - Level check - Top-up - Headlight adjustment TROUBLESHOOTING - Engine - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage ELECTRICAL SYSTEM - Components arrangement - Electrical system installation - Front side - Back side - Conceptual diagrams - Ignition - Battery recharge and starting - Level indicators and enable signals section - Devices and accessories - Lights and turn indicators - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 1 flash - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Battery recharge circuit - Stator check - Recharge system voltage check - Turn signals system check - Lights list - Fuses - Dashboard - Sealed battery - Remote seat opening ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle ENGINE - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Baffle roller - Plastic roller - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the stator - Refitting the stator - Refitting the flywheel cover - Flywheel and starting - Removing the starter motor - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the free wheel - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the cylinder - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Studs - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Removal - Refitting - Oil pump - Removal - Inspection - Refitting - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump INJECTION - Precautions - Terminals setup - EMS circuit diagram - Troubleshooting procedure - Engine does not start - Starting difficulties - Engine stops at idle - Engine does not rev down - Exhaust backfires in deceleration - Engine revs irregularly - Poor performance at full throttle - Engine knocking - Fuel supply system - Removing the butterfly valve - Refitting the butterfly valve - Pump supply circuit - Circuit leak test - Fuel filter check - Inspecting the injector circuit - Inspecting the injector hydraulics - Components location - Tachometer - HT coil - Coolant temperature sensor - Zeroing the throttle - Lambda probe SUSPENSIONS - Front - Removing the front wheel - Front wheel hub overhaul - Refitting the front wheel - Handlebar - Removal - Refitting - Front fork - Removal - Overhaul - Refitting - Steering bearing - Removal - Refitting - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Refitting - Exhaust bracket - Removal - Overhaul - Refitting - Centre-stand - Side stand BRAKING SYSTEM - Interventions rules - Rear brake calliper - Removal - Overhaul - Refitting - Front brake calliper - Removal - Overhaul - Refitting - Rear brake disc - Refitting - Disc Inspection - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Rear brake pads - Removal - Refitting - Fill - Rear - combined - Front - Front brake pump - Removal - Overhaul - Refitting - Rear brake pump - combined - Removal - Refitting CHASSIS - Seat - Side fairings - Rear rack - Rear handlebar cover - Instrument panel - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Front wheel housing - Taillight assy. - Footrest - Side fairings - Rear mudguard - Helmet bay - Fuel tank - Front mudguard - Radiator fan - Flyscreen PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Oil filter - Flywheel cover - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Starter motor - Flywheel magneto - Butterfly valve - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Footrests - Rear cover - Central cover - Underseat compartment - Mudguard - Fuel tank - Expansion tank - Radiator - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Brake hoses - Seat - Seat lock - Instrument panel - Rear rack - Locks - Turn signal lights - Front wheel - Rear wheel - Electric start - Electric devices 125, 250 - SERVICE MANUAL CHARACTERISTICS - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Secondary air - Carburettor - 125cc Version - Kehin - Walbro - 250cc Version - Keihin - Walbro - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Piston rings - Crankcase - crankshaft - connecting rod - Slot packing system - Oversizes - Products TOOLING MAINTENANCE - Maintenance chart - Carburettor - Checking the spark advance - Spark advance variation - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Checking the valve clearance - Cooling system - Level check - Top-up - Braking system - Level check - Top-up - Headlight adjustment - CO check - SAS filters inspection and cleaning TROUBLESHOOTING - Engine - Poor performance - Rear wheel spins at idle - Starting difficulties - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Engine tends to cut-off at full throttle - Engine tends to cut-off at idle - Excessive exhaust noise - High fuel consumption - SAS malfunctions - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Braking vibrations or noise - Electrical system - Battery - Turn signal lights malfunction - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage ELECTRICAL SYSTEM - Electrical system installation - Front side - Back side - Conceptual diagrams - Ignition - Headlights and automatic starter section - Battery recharge and starting - Level indicators and enable signals section - Turn signal lights - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Ignition circuit - No spark plug - Stator check - Voltage regulator check - Recharge system voltage check - Choke Inspection - Turn signals system check - Lights list - Fuses - Sealed battery - Dry-charge battery ENGINE FROM VEHICLE - Exhaust assy. Removal - Removal of the engine from the vehicle ENGINE - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Baffle roller - Removal - Refitting - Plastic roller - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the stator - Refitting the stator - Refitting the flywheel cover - Flywheel and starting - Removing the starter motor - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the free wheel - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the cylinder - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Removal - Refitting - Oil pump - Removal - Inspection - Refitting - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump - SAS valve - Inspecting the one-way valve - Inspecting the cut-off - Fuel supply - Removing the carburettor - Kehin - Walbro - Refitting the carburettor - Kehin - Walbro - Level check - Kehin - Walbro - Inspecting the valve and needle - Kehin - Walbro - Inspecting the automatic choke device - Kehin - Walbro SUSPENSIONS - Front - Removing the front wheel - Front wheel hub overhaul - Refitting the front wheel - Handlebar - Removal - Refitting - Front fork - Removal - Overhaul - Refitting - Steering bearing - Removal - Refitting - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Refitting - Exhaust bracket - Removal - Overhaul - Refitting - Centre-stand - Side stand BRAKING SYSTEM - Interventions rules - Rear brake calliper - Removal - Refitting - Front brake calliper - Removal - Overhaul - Refitting - Rear brake disc - Removal - Refitting - Disc Inspection - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Rear brake pads - Removal - Refitting - Fill - Rear - combined - Front - Front brake pump - Removal - Overhaul - Refitting - Rear brake pump - combined - Removal - Refitting COOLING SYSTEM - Circuit diagram - Water pump - overhaul - Removal - Check - Refitting CHASSIS - Seat - Side fairings - Rear rack - Rear handlebar cover - Instrument panel - Front handlebar cover - Headlight assy. - Frame central cover - Legshield - Knee-guard - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Front wheel housing - Taillight assy. - Footrest - Side fairings - Rear mudguard - Helmet bay - Fuel tank - Front mudguard - Radiator fan - Flyscreen PRE-DELIVERY - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection TIME - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Chain tensioner - Oil filter - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Flywheel magneto - Carburettor - Exhaust pipe - Air cleaner - Frame - Centre-stand - Legshield spoiler - Side fairings - Footrests - Rear cover - Central cover - Underseat compartment - Mudguard - Fuel tank - Expansion tank - Radiator - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Brake hoses - Seat - Seat lock - Instrument panel - Rear rack - Locks - Turn signal lights - Front wheel - Rear wheel - Electric start - Fuel pump - Electric devices - Secondary air box 250 - WIRING DIAGRAM - Italian/English - French/German - Spanish/Portuguese 250 ie - WIRING DIAGRAMS - Italian/English - French/German - Spanish/Portuguese 250 - PARTS MANUAL 250 ie - OWNERS MANUAL
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