Piaggio Fly 50, 125, 150
PIAGGIO FLY 50, 125, 150 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - PARTS CATALOGUE - OWNERS
PIAGGIO FLY 50, 125, 150 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - PARTS CATALOGUE - OWNERS MANUAL - English Service Manual, Parts Catalogue, Owners Manual and Wiring Diagrams, for motorcycles Piaggio Fly 50, 125, 150. CONTENTS: FLY 50 SERVICE MANUAL Characteristics - Rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Secondary air - Carburettor - Tightening Torques - Overhaul data - Products Tooling Maintenance - Maintenance chart - Carburettor - Checking the spark advance - Spark plug - Hub oil - Air filter - Checking the ignition timing - Braking system - Headlight adjustment - CO check - SAS filters inspection and cleaning Troubleshooting - Engine - Transmission and brakes - Electrical system - Steering and suspensions Electrical system - Conceptual diagrams - Checks and inspections Engine from vehicle - Removal of the engine from the vehicle Engine - Automatic transmission - End gear - Flywheel cover - Flywheel and starting - Cylinder assy. and timing system - Crankcase - crankshaft - Lubrication - Fuel supply Suspensions - Front - Rear - Centre-stand Braking system - Front brake calliper - Front brake disc - Front brake pads - Fill - Front brake pump Chassis - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Footrest - Rear mudguard - Helmet bay - Fuel tank Pre-delivery - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection Time - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Driven pulley - Oil pump - Driving pulley - Transmission cover - Flywheel magneto - Carburettor - Exhaust pipe - Air cleaner - Frame - Legshield spoiler - Rear cover - Central cover - Underseat compartment - Mudguard - Fuel tank - Tank oil - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Seat - Turn signal lights - Front wheel - Rear wheel - Electric start - Electric devices - Electronic controls - Transmissions - Brake callipers - Steering column - Helmet bay - Rear wheel axle - Secondary air box FLY 50 4T SERVICE MANUAL FLY 150 SERVICE MANUAL FLY 125-150 SERVICE MANUAL Characteristics - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Secondary air - Carburettor - 125cc Version - Kehin - 150cc Version - Kehin - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Piston rings - Crankcase - crankshaft - connecting rod - Slot packing system - Products Tooling Maintenance - Maintenance chart - Checking the spark advance - Spark advance variation - Braking system - Level check - Top-up - Headlight adjustment - CO check - SAS filters inspection and cleaning Troubleshooting - Engine - Poor performance - Rear wheel spins at idle - Starting difficulties - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Engine tends to cut-off at full throttle - Engine tends to cut-off at idle - High fuel consumption - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Electrical system - Battery - Turn signal lights malfunction - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage Electrical system - Electrical system installation - Front side - Back side - Conceptual diagrams - Ignition - Headlights and automatic starter section - Battery recharge and starting - Level indicators and enable signals section - Turn signal lights - Instruments and warning lights control board - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Ignition circuit - No spark plug - Battery recharge circuit - Stator check - Voltage regulator check - Recharge system voltage check - Choke Inspection - Turn signals system check - Sealed battery - Dry-charge battery Engine from vehicle - Exhaust assy. Removal - Removal of the engine from the vehicle Engine - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the driven pulley shaft bearing - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Cooling hood - Cooling fan - Removing the stator - Refitting the stator - Flywheel and starting - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Removing the piston - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Removal - Refitting - Oil pump - Removal - Inspection - Refitting - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump - Fuel supply - Removing the carburettor - Refitting the carburettor - Level check - Inspecting the valve and needle - Inspecting the automatic choke device - Adjusting the idle Suspensions - Front - Removing the front wheel - Front wheel hub overhaul - Refitting the front wheel - Handlebar - Removal - Refitting - Front fork - Overhaul - Refitting - Steering column - Refitting - Steering bearing - Removal - Rear - Removing the rear wheel - Refitting the rear wheel - Shock absorbers - Removal - Centre-stand Braking system - Front brake calliper - Removal - Overhaul - Refitting - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Fill - Front - Front brake pump - Removal - Refitting - Rear drum brake Chassis - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Footrest - Air filter - Rear mudguard - Helmet bay - Fuel tank Pre-delivery - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection Time - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Chain tensioner - Oil filter - Flywheel cover - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Starter motor - Flywheel magneto - Belt cooling duct - Carburettor - Exhaust pipe - Air cleaner - Frame - Legshield spoiler - Rear cover - Central cover - Underseat compartment - Plate holder - Mudguard - Fuel tank - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Brake hoses - Seat - Turn signal lights - Front wheel - Rear wheel - Electric devices - Electronic controls - Transmissions - Front suspension FLY 50 4T OWNERS MANUAL FLY 50 PARTS CATALOGUE FLY 125-150 PARTS CATALOGUE FLY 50 4T 4V OWNERS MANUAL FLY 125-150 OWNERS MANUAL
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