Piaggio X10 350, 500
PIAGGIO X10 350, 500 - WORKSHOP, SERVICE, REPAIR MANUAL - OWNERS MANUAL
PIAGGIO X10 350, 500 - WORKSHOP, SERVICE, REPAIR MANUAL - OWNERS MANUAL - English Service Manual / Repair Manual and Owners Manual, for motorcycles Piaggio X10 350, 500. CONTENTS: 350 SERVICE MANUAL Characteristics - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Crankcase - crankshaft - connecting rod - Cylinder Head - Slot packing system - Products Tooling Maintenance - Maintenance chart - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Cooling system - Braking system - Level check - Top-up - Headlight adjustment Troubleshooting - Engine - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage Engine from vehicle - Exhaust assy. Removal - Removal of the engine from the vehicle Engine - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Inspecting the hub shaft - Inspecting the hub cover - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the flywheel cover components - Removing the stator - Refitting the stator - Refitting the flywheel cover components - Refitting the flywheel cover - Flywheel and starting - Removing the starter motor - Removing the flywheel magneto - Inspecting the flywheel components - Starter gear rim - Intermediate gear - Refitting the free wheel - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft components - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Coupling chart - Refitting the crankcase halves - Studs - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Removal - Refitting - Oil pump - Removal - Inspection - Refitting - Inspecting the by-pass valve - Engine oil cooler - Water pump - Removal - Fitting Injection - Precautions - Terminals setup - EMS circuit diagram - Troubleshooting procedure - Engine does not start - Starting difficulties - Engine stops at idle - Engine does not rev down - Exhaust backfires in deceleration - Engine revs irregularly - Poor performance at full throttle - Engine knocking - Fuel supply system - Removing the butterfly valve - Refitting the butterfly valve - Pump supply circuit - Circuit leak test - Fuel filter check - Inspecting the injector circuit - Inspecting the injector hydraulics - Tachometer - HT coil - Coolant temperature sensor - Lambda probe Suspensions - Front - Removing the front wheel - Front wheel hub overhaul - Refitting the front wheel - Handlebar - Removal - Refitting - Front fork - Removal - Overhaul - Refitting - Steering column - Removal - Refitting - Steering bearing - Removal - Refitting - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Exhaust bracket - Removal - Overhaul - Refitting - Centre-stand - Side stand Braking system - Interventions rules - Operating diagram - Guide to diagnosis - Modulator - ASR - System ASR - Rear brake calliper - Removal - Refitting - Front brake calliper - Removal - Refitting - Rear brake disc - Removal - Refitting - Disc Inspection - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Rear brake pads - Removal - Refitting - Fill - Rear - combined - Front - Brake fluid level check - Front brake pump - Removal - Refitting - Rear brake pump - combined - Removal - Refitting - Brake pipes - Parking brake Cooling system - Circuit diagram - Electric fan check - Coolant replacement - System bleed - Water pump - Thermostat - Removal - Check - Refitting Chassis - Seat - Driving mirrors - Rear handlebar cover - Instrument panel - Front handlebar cover - Headlight assy. - Legshield - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Front wheel housing - Taillight assy. - Footrest - Side fairings - License plate holder - Air filter - Tail guard - Rear mudguard - Helmet bay - Fuel tank - Rear central cover - Front mudguard - Radiator fan - Expansion tank - Top-case - Front - Handles and top side fairings - Digital panel support - Flyscreen - Lower cover Pre-delivery - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection - Specific operations for the vehicle 500 SERVICE MANUAL Characteristics - Vehicle identification - Dimensions and mass - Engine - Capacities - Tightening Torques - Products Tooling Maintenance - Maintenance chart - Checking the spark advance - Spark plug - Check - Replacement - Air filter - Engine oil - Replacement - Check - Engine oil filter - Oil pressure warning light - Checking the ignition timing - Checking the valve clearance - Anti-evaporation system Troubleshooting - Noisy suspension Engine from vehicle - Exhaust assy. Removal - Removal of the engine from the vehicle Engine - Removing the driven pulley - Inspecting the rollers case - Refitting the driving pulley - Flywheel and starting Injection - Terminals setup - EMS circuit diagram - Removing the butterfly valve - Pump supply circuit - Inspecting the injector circuit - Inspecting the injector hydraulics - Tachometer - HT coil - Coolant temperature sensor - Lambda probe Suspensions - Refitting the front wheel - Refitting - Refitting - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Removal - Refitting - Exhaust bracket - Removal - Overhaul - Refitting - Centre-stand - Side stand Braking system - Removal - Refitting - Refitting - Removal - Refitting - Removal - Refitting - Rear - combined - Front - Refitting - Refitting - Brake pipes - Parking brake Cooling system - Circuit diagram - System sealing check - Coolant replacement - System bleed - Water pump - Removal - Check - Refitting Chassis - Rear handlebar cover - Taillight assy. - Footrest - Side fairings - License plate holder - Air filter - Rear mudguard - Helmet bay - Radiator fan - Handles and top side fairings - Battery Pre-delivery - Tightening torques inspection - Electrical system - Road test 350 OWNERS MANUAL 500 OWNERS MANUAL
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