Polaris Outlaw 450, 525 (MXR, S, IRS)
POLARIS OUTLAW 450, 525 (MXR, S, IRS) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS MANUAL
POLARIS OUTLAW 450, 525 (MXR, S, IRS) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS MANUAL - English Workshop Manual / Repair Manual, Wiring Diagrams and Owners Manual, for ATV Polaris Outlaw 450, 525 (MXR, S, IRS). CONTENTS: WORKSHOP MANUAL General Information Vehicle Identification - Model Identification - Engine Designation Numbers - VIN Identification - Vehicle Identification Number (VIN) Location - Engine Serial Number Location Vehicle Information - Paint Codes - Replacement Keys - Publication Numbers - Standard Torque Specifications Specifications - MODEL: 2009 OUTLAW 450 “MXR” - MODEL: 2009 OUTLAW 525 “S” - MODEL: 2009 OUTLAW 525 “IRS” - 2009 OUTLAW 450 “MXR” - 2009 OUTLAW 525 “S” - 2009 OUTLAW 525 “IRS” Special Tools - “Chassis” Special Tools - “KTM Engine” Special Tool Cross-Reference - KTM Engine Special Tools Misc. Numbers / Charts - SAE Tap / Drill Sizes - Metric Tap / Drill Sizes - Decimal Equivalents - Coversion Table - Glossary of Terms Maintenance Periodic Maintenance Chart - Periodic Maintenance Overview - Break-In Period - Maintenance Chart Key - Pre-Ride Maintenance Interval - Recommended Pre-Ride Fluid Level Checks - 10 - 60 Hour Maintenance Interval - 45 - 90 Hour Grease Lubrication Maintenance Interval - 90 - 300 Hour Maintenance Interval - Maintenance References Lubricants And Service Products - Polaris Lubricants, Maintenance and Service Products General Vehicle Inspection And Maintenance - Pre-Ride / Daily Inspection - Frame, Nuts, Bolts, and Fasteners Fuel System And Air Intake - Fuel System - Fuel Lines - Vent Lines - Fuel Valve - Carburetor General Maintenance - Carburetor Draining - Idle Speed Adjustment - Throttle Inspection - Throttle Cable / Electronic Throttle Control (ETC) Adjustment - Choke Operation - Air Filter Service (“MXR” / “S”) - Air Filter Service (“IRS”) - Air Box Drain Tube Engine And Transmission - Engine Oil Level - Engine Oil and Filter Service - Cylinder Leakdown Test - Valve Clearance Adjustment - Exhaust Pipe / Spark Arrestor - Engine Mount Locations Liquid Cooling System - Cooling System Overview - Coolant Strength / Type - Cooling System Hoses - Recovery Bottle / Coolant Level Inspection - Radiator / Coolant Level Inspection - Cooling System Bleeding - Radiator Screen Removal Final Drive - Hydraulic Clutch Lever Adjustment - Hydraulic Clutch Oil level Inspection - Hydraulic Clutch System Bleeding - Reverse Lock-Out Lever Inspection and Cable Adjustment - Sprocket Inspection - Drive Chain Inspection / Replacement - Drive Chain Tension - Drive Chain Adjustment (“MXR” / “S”) - Drive Chain Adjustment (“IRS”) - Rear Driveshaft Boot Inspection (“IRS”) - Driveshaft Boot Pressure Equalizing (“IRS”) Electrical And Ignition System - Battery Maintenance - Battery Inspection / Removal - Battery Terminals / Bolts - Off Season Storage - Charging Procedure (“MXR” / “S”) - Charging Procedure (“IRS”) - Spark Plug Removal / Inspection Steering - General Steering Information - Controls / Handlebar - Steering Inspection / Tie Rod Ends and Hubs - Toe Alignment Inspection - Toe Adjustment Suspension (450 “Mxr” / 525 “S”) - Front Suspension Set-Up - Front Spring Preload Adjustment - Front Shock Compression Adjustment (“MXR”) - Rear Suspension Set-Up - Rear Spring Preload Adjustment - Rear Shock Compression Adjustment - Rear Shock Rebound Adjustment Suspension (525 “Irs”) - Front Suspension Set-Up - Front Spring Preload Adjustment - Rear Suspension Set-Up - Rear Spring Preload Adjustment - Rear Shock Compression Adjustment Brake System - Brake System Inspection - Brake Pad Inspection - Brake Lever Position Adjustment - Brake Pedal Testing / Brake Light Operation Wheels And Tires - Wheels - Wheel, Hub, and Spindle Torque Table - Wheel Removal: Front or Rear - Tire Pressure - Tire Inspection Maintenance Log Engine Engine Service - KTM 450/525 Engine General Engine Information - Special Tools - Accessible Components - Engine Removal - Engine Installation Notes - Engine Break-In Period - ES45KL / ES51KL Engine Lubrication Engine Cooling System - Coolant Temperature Sensor (Dual Temp Thermal Sensor) - Cooling System Flow Chart - Cooling System Pressure Test - Cooling System Specifications Fuel System Carburetor Service - Keihin FCR-MX 39 mm Carburetor General Information - Jetting Guidelines - Carburetor Jetting - Keihin Optional Jet Part Numbers Keihin Fcr-Mx 3900 Carburetor - Exploded View Fuel Tank - Exploded View - Fuel Tank Removal Fuel Pump - Location / Operation - Service / Replacement Body / Steering / Suspension General Information - Torque Specifications - Special Tools Body Assembly - Exploded View Body Component Removal - Seat - Front Cover - Front Cab - Side Panels - Rear Cab - Heel Pocket Steering Assembly Exploded View Steering Knuckle - Removal - Installation Ball Joint Service - Removal - Installation Front Wheel Hub - Exploded View - Wheel Hub Removal - Wheel Hub Disassembly - Wheel Hub Assembly - Wheel Hub Installation Front Suspension Exploded View Front A-Arm Replacement - A-arm Removal and Inspection - A-arm Installation Rear Suspension Exploded View (“Irs”) Rear A-Arm Replacement (“Irs”) - A-arm Removal - A-arm Inspection - A-arm Installation Rear Housing (“Irs”) - Exploded View - Housing Removal - Housing Disassembly / Service - Assembly - Installation Rear Bearing Carrier (“Irs”) - Carrier Removal - Carrier Disassembly / Inspection - Carrier Assembly - Carrier Installation Rear Drive Cv Joint (“Irs”) - CV Joint Removal - CV Joint Service - CV Joint Installation Rear Suspension Service (“Mxr” / “S”) - Swing Arm Removal / Installation Rear Axle Service (“Mxr” / “S”) - Removal / Disassembly - Installation / Assembly - Axle Run-Out Inspection Rear Axle Housing / Axle (“Mxr” / “S”) - Exploded View Decal Replacement Front Shock Exploded Views - FOX™ PODIUM X ‘Piggyback’ Front Shock (450 “MXR”) - FOX™ PODIUM Front Shock (525 “S” / 525 “IRS”) Rear Shock Exploded Views - FOX™ PODIUM X ‘Piggyback’ Rear Shock (450 “MXR” / 525 “S”) - FOX™ PODIUM-C Rear Shock (525 “IRS”) Fox™ Podium Shock Service - General Service Information - FOX™ Front Shock Disassembly - FOX™ Front Shock Assembly - Shock Eyelet Replacement Fox™ Podium X Shock Service - General Service Information - Front Shock Service Information (450 “MXR”) - Rear Shock Service Information (450 “MXR” / 525 “S”) - FOX™ PODIUM X Shock Rebuild Information - FOX™ Podium X Shock Disassembly - FOX™ Podium X Shock Rebuild - FOX™ Podium X Shock Assembly Fox™ Podium-C Shock Service - General Service Information - FOX™ PODIUM-C Rebuild Information - FOX™ PODIUM-C Shock Disassembly - FOX™ PODIUM-C Shock Assembly Brakes Brake Specifications - General Specifications - Torque Specifications - Special Tools Brake Caliper Exploded Views - Front Brake Caliper Assembly - Rear Brake Caliper Assembly Brake System Overview - Hydraulic System Operation - Front Brake System - Exploded View - Rear Brake System (“MXR” / “S”) - Exploded View - Rear Brake System (“IRS”) - Exploded View - Service Notes - Brake Noise Troubleshooting - Brake Fluid Replacement and Bleeding Procedure Front Master Cylinder - Brake Lever Position Adjustment - Removal - Installation Front Caliper Service - Caliper Removal and Disassembly - Caliper Inspection - Caliper Assembly - Caliper Installation Front Brake Pads - Pad Removal - Pad Assembly - Brake Burnishing Procedure Front Brake Disc - Disc Inspection - Disc Removal / Replacement Rear Caliper Service - Caliper Removal (“MXR” / “S”) - Caliper Removal (“IRS”) - Caliper Disassembly - Caliper Inspection - Caliper Reassembly - Caliper Installation (“MXR” / “S”) - Caliper Installation (“IRS”) Rear Brake Pads - Pad Removal - Pad Installation - Brake Burnishing Procedure Rear Brake Disc - Disc Inspection - Disc Removal / Replacement (“MXR” / “S”) - Disc Removal / Replacement (“IRS”) - Disc Installation Troubleshooting - Brakes Squeal - Poor Brake Performance - Lever Vibration - Brakes Lock Electrical General Information - Special Tools - Electrical Service Notes Component Location (Chassis) - 450 “MXR” / 525 “S” - 525 “IRS” Lighting And Controls - Transmission Switch Test - Headlight Bulb Replacement - Headlight Housing Replacement - Headlight Adjustment - Headlamp Switch Test - Taillight / Brakelight Lamp Replacement - Brake Light Switch Tests - Clutch Switch Test - Tether Switch Test (Accessory Option) - Indicator Lamp Replacement - Electronic Throttle Control (ETC) Switch - ETC Operation Test Ignition System - Ignition System Troubleshooting - DC / CDI Ignition - Circuit Breakers - Cranking Output Tests - Ignition System Breakout Diagram - Ignition System Testing - Components of DC / CDI Ignition Cooling System - Fan Control Circuit Operation - Fan Switch Bypass Tests - Fan Switch “Hot Light” Operation Charging System - Current Draw - Key Off - Charging System “Break Even” Test - Alternator Tests (Charging System) - Charging System Testing Flow Chart Battery Tests - Battery Testing - OCV - Open Circuit Voltage Test - Load Test - Battery Terminals / Bolts - Battery Maintenance / Inspection / Removal - Battery Charging Procedure Starting System - Starting System Circuit - Starter System Troubleshooting - Clutch Switch Test - Neutral Start Diode Test - Starter Voltage Drop Testing - Starter Motor Removal - Starter Motor Exploded View - Starter Motor Disassembly - Brush Inspection / Replacement - Armature Testing - Starter Reassembly - Starter Motor Installation - Starter One-Way Clutch Inspection - Starter System Testing Flow Chart OWNERS MANUAL 450 OWNERS MANUAL 525
POLARIS OUTLAW 450, 525 (MXR, S, IRS) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS MANUAL
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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