Polaris RZR PRO XP & XP4 (2020)
POLARIS RZR PRO XP & XP4 (2020) - WORKSHOP MANUAL - WIRING SCHEMATICS
POLARIS RZR PRO XP & XP4 (2020) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual and Wiring Schematics, for UTV Polaris RZR PRO XP & XP4 (2020). INDEX: SERVICE MANUAL 1: GENERAL INFORMATION - Vehicle Identification - Model Number Designation (2015 +) - Vehicle Identification Number (VIN) Designation (2015+) - VIN and Engine Serial Number Locations - Reference Information - Replacement Keys - Publication Numbers - Special Tools - Master Torque Table - Vehicle Specifications - 2020 RZR PRO XP - 2020 RZR PRO XP 4 - Misc. Specifications and Charts - Conversion Table - SAE Tap / Drill Sizes - Metric Tap / Drill Sizes - Decimal Equivalents - GENERAL DIAGNOSTICS - General Diagnostics Information Overview - Guided Symptom Diagnostic - Guided Symptom References - Engine and Drivability Diagnostic Procedures - DIGITAL WRENCH - Polaris Mobile Digital Wrench® (PMDW) - ENGINE ELECTRICAL DIAGNOSTICS - Fluid Leaks - Fluid Inspection - FUEL SYSTEM DIAGNOSTICS - PVT SYSTEM DIAGNOSTICS - TRANSMISSION DIAGNOSTICS - FINAL DRIVE DIAGNOSTICS - BRAKE SYSTEM DIAGNOSTICS - STEERING / SUSPENSION DIAGNOSTICS - ELECTRICAL DIAGNOSTICS 2: MAINTENANCE - PERIODIC MAINTENANCE - GENERAL - Lubricants / Service Products - Pre-Ride Inspection - Maintenance Intervals - Maintenance Quick Reference - Grease Lubrication Points - ENGINE / EXHAUST - Engine Oil Level - Engine Oil and Filter Change - Engine Crankcase Breather Hose - Engine Cylinder Leakdown Test - Valve Clearance Adjustment - Cam Chain Tensioner Inspection - Spark Arrestor - Heat Shield Inspection - COOLING SYSTEM - Coolant Strength - Coolant Level Inspection - Cooling System Pressure Test - Coolant Hose Inspection - Radiator Inspection / Cleaning - Coolant Flush - Cooling System Bleeding - FUEL SYSTEM AND AIR INTAKE - Fuel Tank Vent Inspection - Throttle Pedal Inspection - Engine Intake Pre-Filter Service - Air Filter Service - PVT / FINAL DRIVE / WHEEL AND TIRE - PVT Drain - PVT Intake Pre-Filter Service - Front Gearcase Lubrication - Drive Shaft Boot Inspection - Wheel Removal - Wheel Installation - Tire Inspection - Tire Pressure - TRANSMISSION - Transmission Lubrication - Transmission Oil Level Check - Transmission Oil Change - STEERING - Steering Inspection - Steering Wheel Free-play - Tie Rod End / Wheel Hub Inspection - Wheel Toe Alignment Inspection - Wheel Toe Adjustment - SUSPENSION - Suspension Inspection - Suspension Lubrication - Spring Adjustment - Shock Compression Adjustment (WALKER EVANS™) - BRAKE SYSTEM - Brake Fluid Inspection - Brake Hose and Fitting Inspection - Brake Pad Inspection - Brake Disc Inspection - ELECTRICAL AND IGNITION SYSTEM - Battery Maintenance - Battery Charging / Off Season Storage - Engine / Chassis Electrical Ground - Spark Plug Service 3: ENGINE / COOLING SYSTEM - General Information - Special Tools - Engine Lubrication Specifications - Oil Pressure Test - Oil Flow Chart - Engine Service Specifications - Engine Specifications - Engine Torque Specifications - Intake / Exhaust System - Intake / Turbo System Overview - Engine Air Intake Assembly View - Air Box Removal - Air Box Installation - Exhaust Assembly View - Muffler Removal - Muffler Installation - Exhaust Pipe Removal - Head Pipe / Turbo Removal - Head Pipe / Turbo Installation - Exhaust Pipe Installation - Turbocharger Service - P1234 Boost Reference Code Troubleshooting - Cooling System - Cooling System Flow - Cooling System Specifications - Cooling System Pressure Test - Charge Air Cooler Removal - Charge Air Cooler Installation - Radiator Replacement - Thermostat Replacement - Water Pump Service - Engine Service - Starter Motor Removal - Starter Motor Installation - Front Engine Mount Isolator Replacement - Crankshaft PTO Seal Replacement - Engine Removal - Engine Installation - Cam Chain Tensioner Service - Engine Disassembly / Inspection - Top End - Valve Cover Removal - Camshaft Removal - Camshaft Sprocket Inspection - Camshaft / Camshaft Bore Inspection - Cylinder Head Removal - Cylinder Head Inspection - Cylinder Head Disassembly - Valve Inspection - Combustion Chamber Cleaning - Valve Seat Reconditioning - Engine Disassembly / Inspection - Bottom End - Stator Cover Removal / Inspection - Water Pump Housing Removal - Flywheel Removal - Starter One-way Clutch Disassembly - Crankcase Disassembly - Balance Shaft Removal / Inspection - Crankshaft Removal / Inspection - Crankcase Inspection - Cylinder / Piston Removal - Cylinder Inspection - Piston Disassembly / Inspection - Piston Ring Removal - Piston Ring to Groove Clearance - Piston Ring Installed Gap - Piston to Cylinder Clearance - Connecting Rod Inspection - Engine Assembly - Bottom End - Bearing Selection Identification - Connecting Rod Bearing Selection - Crankshaft Main Bearing Selection - Upper Crankcase Preparation - Piston Ring Installation - Piston / Connecting Rod Assembly - Piston / Cylinder Installation - Crankshaft Installation - Balance Shaft Installation - Lower Crankcase Preparation - Crankcase Assembly - Starter One-way Clutch Assembly - Flywheel Installation - Stator Cover Installation - Engine Assembly - Top End - Cylinder Head Assembly - Valve Sealing Test - Cylinder Head Installation - Camshaft Installation / Timing - Camshaft Timing Quick Reference - Valve Clearance Adjustment - Valve Lash - Tappet Selection - Valve Cover Installation 4: ENGINE ELECTRICAL - Electronic Control Unit (ECU) - ECU Operation Overview - ECU Service - ECU Replacement - ETC Learn Procedure - Pressure Sensors - BAP Sensor - Boost Pressure Sensor - Fuel Pressure Sensor (EVAP Models) - TMAP Sensor - Air Temperature Sensor Data - Knock Sensor - Knock Sensor Overview - Knock Sensor Testing - Knock Sensor Replacement - Crankshaft Position Sensor (CPS) - Operation Overview - CPS Test - CPS Replacement - Electronic Throttle Control (ETC) / Throttle Body - ETC Operation Overview - ETC Test - ETC / Throttle Body Replacement - ETC Learn Procedure - Pedal Position Sensor (PPS) - Operation Overview - Location - PPS Test - PPS Replacement - Oxygen Sensor - Oxygen Sensor Information - Oxygen Sensor Replacement 5: EFI / FUEL SYSTEM - General Information - Special Tools - EFI Overview - EFI System Components - EFI Operation Overview - EFI Service Notes - Initial Priming / Starting Procedure - Fuel Injectors - Fuel Injector Operation Overview - Fuel Injector O-rings - Fuel Injector Troubleshooting - Fuel Injector Test - Fuel Injector Replacement - Fuel Lines - Fuel System Assembly View - Fuel System Assembly View (EVAP) - Fuel Line Removal / Installation - Fuel Line Removal / Installation (EVAP) - Fuel Line Routing - Fuel Line Routing (EVAP) - Fuel Vent Line Routing - Fuel Vent Line Routing (EVAP) - Vent Line Termination Fitting - Fuel Tank / Pump - Fuel Tank Assembly View - Fuel Tank Removal / Installation - Fuel Pump Operation Overview - Fuel Pressure Test - Fuel Pump Replacement - Fuel Sender Test 6: PVT SYSTEM - General Information - Special Tools - 2020 RZR PRO XP Clutch Chart - PVT System Overview - General Operation - Drive Clutch Operation - Driven Clutch Operation - Drive Belt - Belt Removal - Belt Inspection - Belt Installation - Belt Break-In - Drive Clutch Service - Drive Clutch Removal - Drive Clutch Assembly View - Clutch Disassembly - Bearing Inspection - Button To Tower Clearance Inspection - Spider Removal - Roller, Pin, and Thrust Washer Inspection - Roller Replacement - Shift Weight Inspection - Clutch Inspection - Drive Clutch Spring Inspection - Drive Clutch Bushings Inspection - Bushing Service - Clutch Assembly - Drive Clutch Installation - Driven Clutch Service - Driven Clutch Removal - Driven Clutch Assembly View - Driven Clutch Disassembly - Helix and Movable Sheave Bushing Inspection - Bushing Service - Driven Clutch Assembly - Driven Clutch Installation - Driven Clutch Alignment 7: TRANSMISSION - General Information - Special Tools - Shift Lever / Cable - Shift Lever Removal - Shift Lever Installation - Shift Cable Inspection - Shift Cable Adjustment - Transmission Service - Transmission Removal - Transmission Installation - Transmission Vent Line Routing - Transmission Disassembly - Gear, Shaft, Bearing Inspection - Transmission Assembly / Snorkel Gear Backlash 8: FINAL DRIVE - General Information - Special Tools - Bearing Carrier - Front Bearing Carrier Inspection / Removal - Front Bearing Replacement - Front Bearing Carrier Installation - Rear Bearing Carrier Inspection / Removal - Rear Bearing Replacement - Rear Bearing Carrier Installation - Drive Shaft - Front Drive Shaft Removal - Front Drive Shaft Installation - Rear Drive Shaft Removal - Rear Drive Shaft Installation - Drive Shaft / CV Joint Handling Tips - CV Joint / Boot Replacement - Inner Plunging Joint / Boot Replacement - Prop Shaft - Prop Shaft Removal / Installation - Prop Shaft Removal / Installation (4-Seat) - Prop Shaft Assembly View - Prop Shaft Assembly View (4-Seat) - Support Bearing Replacement - U-Joint Disassembly - U-Joint Assembly - FRONT GEARCASE / CENTRALIZED HILLIARD - Front Gearcase Assembly View - Front Gearcase Vent Line Routing - All Wheel Drive Operation - AWD Diagnosis - Front Gearcase Removal / Installation - Front Gearcase Disassembly / Inspection - Front Gearcase Assembly - Wheel Hubs - Front Hub Assembly View - Rear Hub Assembly View - Tire Balancing 9: STEERING / SUSPENSION - General Information - Special Tools - Steering System - Steering System Assembly View - Upper Steering Shaft Removal - Steering Wheel Removal - Power Steering Unit Removal - Lower Steering Shaft Removal - Steering Rack Removal / Installation - Lower Steering Shaft Installation - Power Steering Unit Installation - Upper Steering Shaft Installation - Steering Shaft Bushing Replacement - EPS Pre-Positioning / Steering Angle Centering - Front Suspension - Front Suspension Assembly View - Front A-Arm Removal / Installation - Front Stabilizer Bar Replacement - Ball Joint Service Preparation - Ball Joint Removal - Ball Joint Installation - Rear Suspension - Rear Suspension Assembly View - Trailing Arm Removal / Installation - Trailing Arm Spherical Bearing Replacement - Radius Rod Removal / Installation - Stabilizer Bar Removal / Installation - Shocks / Springs - Shock Assembly View - Shock Removal / Installation - Shock / Spring Replacement - FOX 2.5" Shock Information - FOX 3.0” Shock Information - Shock Service - FOX SHOCK SERVICE - Shock Service - WALKER EVANS SHOCK SERVICE - DYNAMIX ACTIVE SUSPENSION - Dynamix Shocks Disassembly / Assembly - Dynamix Overview - Demonstration Mode - Suspension Control Module (SCM) - DYNAMIX™ System Features - Suspension Mode Switch (Dynamix models) 10: BRAKE SYSTEM - General Information - Special Tools - Brake System Specifications - Brake System Overview - Brake System View - Brake System View (4-Seat) - Brake Line Routing / Retention - Brake Line Routing / Retention (4-Seat) - BRAKE SYSTEM SERVICE NOTES - HYDRAULIC BRAKE SYSTEM OPERATION - Master Cylinder - Master Cylinder Removal - Master Cylinder Installation - BRAKE BLEEDING / FLUID CHANGE - Brake Pedal - Brake Pedal Removal - Brake Pedal Installation - Front Brake Service - Brake Caliper / Pad Removal - Front Caliper Assembly View - Front Caliper Assembly View (4-Seat) - Front Caliper Disassembly / Inspection - Front Caliper Disassembly / Inspection (4-Seat) - Brake Pad Inspection - Front Caliper Assembly - Brake Disc Inspection - Front Brake Disc Replacement - Brake Caliper / Pad Installation - Brake Burnishing Procedure - Troubleshooting - Brake Pedal Switch Inspection - Rear Brake Service - Brake Caliper / Pad Removal - Rear Caliper Disassembly / Inspection - Brake Pad Inspection - Rear Caliper Assembly - Rear Brake Disc Inspection - Rear Brake Disc Replacement - Rear Brake Caliper / Pad Installation - Brake Burnishing Procedure 11: BODY / FRAME - General Information - Special Tools - DECAL REPLACEMENT - Body Assembly Views - Cab Frame Assembly - Cab Frame Assembly (4-Seat) - Front Doors - Rear Doors - Dash / Controls - Hood / Front Body - Chassis / Main Frame - Chassis / Main Frame (4-Seat) - Seat Assembly - Floor / Rocker Panels - Floor / Rocker Panels (4-Seat) - Rear Cargo Box / Fenders - Rear Bumper - Body Component Removal - Seats - Rear Close-Off Panel - Front Fascia - Rear Fascia - Hood / Front Body - Rear Fender / Fender Flare - Cargo Box - Rocker Panels, Console, and Floor - Doors - Door Panel / Latch Replacement - Door Adjustment 12: ELECTRICAL - General Information - Special Tools - Under-Dash Components - Electrical Service Notes - Electrical Component Locations (Rear) - Electrical Component Locations (Front) - INSTRUMENT CLUSTER - Rider Display Overview - Information Display Area - Instrument Cluster Pinouts - Switches / Controls - Headlamp Switch - Ignition / Key Switch - AWD / 2WD Switch (no Turf mode) - Seat Belt Switch - Transmission / Gear Position Switch - Brake Pressure Switch - Boost Control Solenoid / Valve - Suspension Mode Switch (Dynamix models) - Steering Angle Sensor Centering (Dynamix) - Ignition Coil - Operation Overview - Ignition Coil Replacement - Charging System - Current Draw - Key Off - Charging System “Break Even” Test - Stator Testing - Regulator / Rectifier (Dynamix) - Battery - Battery Specifications - General Battery Information - Battery Removal - Battery Installation - Battery Off Season Storage - Battery Testing - OCV - Open Circuit Voltage Test - Load Test - Battery Conductance Analyzer - Charging Procedure - Lighting System - Headlight Adjustment - Headlamp Replacement - Tail Light Replacement - Dash Light - Cooling System - Cooling Fan Description and Operation - Cooling Fan Testing - Fan Control Circuit Bypass Test - Cooling Fan Replacement - Electric Coolant Pump - ECT Sensor Test - Starting System - Starter Solenoid Replacement - Starter Solenoid Bench Test - Starter Solenoid Operation - Electronic Power Steering (EPS) - EPS Operation - Proper EPS System Diagnosing - Fuses / Relays - Fuse / Relay Box - Relay / Fuse Details - Voltage Regulator Fusible Link - CAN SYSTEM - CAN System Overview - CAN System Testing - Wiring Harness - Electrical Harness Routing - Electrical Harness Routing (4-Seat) - Electrical Harness Retention - Electrical Harness Retention (4-Seat) - Wiring Harness Replacement - Wiring Harness Replacement (4-Seat) - Break-Out Diagram viewing - Symptom and Occurrence Checklist WIRING SCHEMATICS - RZR PRO XP (Base Model) - RZR PRO XP Box (Premium Model) - RZR PRO XP Box - RZR PRO XP Center Console - RZR PRO XP Dash Lights - RZR PRO XP Dynamix Edition - RZR PRO XP Ride Command - RZR PRO XP Steering Column - RZR PRO XP Steering Wheel
Polaris RZR PRO XP & XP4 (2020) - Workshop Manual, Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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