Polaris RZR XP Turbo
POLARIS RZR XP TURBO & XP4 TURBO (2019-2020) - WORKSHOP MANUAL - WIRING SCHEMATICS
POLARIS RZR XP TURBO & XP4 TURBO (2019-2020) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual and Wiring Schematics, for UTV Polaris RZR XP Turbo & XP4 Turbo (2019-2020). INDEX: SERVICE MANUAL 2019–2020 RZR XP Turbo / XP4 Turbo - Foreword - Trademarks - Revision Index - Feedback Form 1: GENERAL INFORMATION - Vehicle Identification - Model Number Designation (2015 +) - Vehicle Identification Number (VIN) Designation (2015+) - VIN and Engine Serial Number Locations - Reference Information - Replacement Keys - Publication Numbers - Special Tools - Master Torque Table - Vehicle Specifications - 2019 RZR XP Turbo - 2019 RZR XP Turbo Clutch Chart - 2019 RZR XP 4 Turbo - 2019 RZR XP 4 Turbo Clutch Chart - 2019 RZR XP Turbo Fox Edition - 2019 RZR XP Turbo Clutch Chart - 2019 RZR XP 4 Turbo Fox Edition - 2019 RZR XP 4 Turbo Clutch Chart - 2019 RZR XP Turbo Dynamix Edition - 2019 RZR XP Turbo Clutch Chart - 2019 RZR XP 4 Turbo Dynamix Edition - 2019 RZR XP 4 Turbo Clutch Chart - 2020 RZR XP Turbo - 2020 RZR XP Turbo Clutch Chart - 2020 RZR XP 4 Turbo - 2020 RZR XP 4 Turbo Clutch Chart - 2020 RZR XP Turbo Fox Edition - 2020 RZR XP Turbo Clutch Chart - 2020 RZR XP 4 Turbo Fox Edition - 2020 RZR XP 4 Turbo Clutch Chart - 2020 RZR XP Turbo Dynamix Edition - 2020 RZR XP Turbo Clutch Chart - 2020 RZR XP 4 Turbo Dynamix Edition - 2020 RZR XP 4 Turbo Clutch Chart - Misc. Specifications and Charts - Conversion Table - SAE Tap / Drill Sizes - Metric Tap / Drill Sizes - Decimal Equivalents 2: MAINTENANCE - PERIODIC MAINTENANCE - GENERAL - Lubricants / Service Products - Pre-Ride Inspection - Maintenance Intervals - Maintenance Quick Reference - Grease Lubrication Points - ENGINE / EXHAUST - Engine Oil Level - Engine Oil and Filter Change - Engine Crankcase Breather Hose - Engine Cylinder Leakdown Test - Valve Clearance Adjustment - Cam Chain Tensioner Inspection - Spark Arrestor - Heat Shield Inspection - COOLING SYSTEM - Coolant Strength - Coolant Level Inspection - Cooling System Pressure Test - Coolant Hose Inspection - Radiator Inspection / Cleaning - Coolant Flush - Cooling System Bleeding - FUEL SYSTEM AND AIR INTAKE - Fuel Tank Vent Inspection - Throttle Pedal Inspection - Engine Intake Pre-Filter Service - Air Filter Service - Intake Duct Drain Inspection - PVT / FINAL DRIVE / WHEEL AND TIRE - PVT Drain - PVT Intake Pre-Filter Service - Front Gearcase Lubrication - Front Gearcase Fluid Level Check - Front Gearcase Fluid Change - Drive Shaft Boot Inspection - Wheel Removal - Wheel Installation - Tire Inspection - Tire Pressure - TRANSMISSION - Transmission Lubrication - Transmission Oil Level Check - Transmission Oil Change - STEERING - Steering Inspection - Steering Wheel Free-play - Tie Rod End / Wheel Hub Inspection - Wheel Toe Alignment Inspection - Wheel Toe Adjustment - SUSPENSION - Suspension Inspection - Suspension Lubrication - BRAKE SYSTEM - Brake Fluid Inspection - Brake Hose and Fitting Inspection - Brake Pad Inspection - Brake Disc Inspection - ELECTRICAL AND IGNITION SYSTEM - Battery Maintenance - Battery Charging / Off Season Storage - Engine / Chassis Electrical Ground - Spark Plug Service 3: ENGINE / COOLING SYSTEM - General Information - Special Tools - Engine Lubrication Specifications - Oil Pressure Test - Oil Flow Chart - Engine Service Specifications - Engine Specifications - Engine Torque Specifications - Intake / Exhaust System - Intake / Turbo System Overview - Engine Air Intake Assembly View - Air Box Removal - Air Box Installation - Exhaust Assembly View - Muffler Removal - Muffler Installation - Exhaust Pipe Removal - Head Pipe / Turbo Removal - Head Pipe / Turbo Installation - Exhaust Pipe Installation - Turbocharger Service - Turbocharger Inspection - Actuator / Wastegate Inspection - Actuator Pod Removal - Oil Drain Tube Service - Wastegate Flapper Inspection - Cooling System - Cooling System Flow - Cooling System Specifications - Cooling System Pressure Test - Charge Air Cooler Removal - Charge Air Cooler Installation - Radiator Removal - Radiator Installation - Thermostat Replacement - Water Pump Service - Engine Service - Front Engine Mount Isolator Replacement - Crankshaft PTO Seal Replacement - Engine Removal - Engine Installation - Cam Chain Tensioner Service - Engine Disassembly / Inspection - Top End - Valve Cover Removal - Camshaft Removal - Camshaft Sprocket Inspection - Camshaft / Camshaft Bore Inspection - Cylinder Head Removal - Cylinder Head Inspection - Cylinder Head Disassembly - Valve Inspection - Combustion Chamber Cleaning - Valve Seat Reconditioning - Engine Disassembly / Inspection - Bottom End - Stator Cover Removal / Inspection - Water Pump Housing Removal - Flywheel Removal - Starter One-way Clutch Disassembly - Crankcase Disassembly - Balance Shaft Removal / Inspection - Crankshaft Removal / Inspection - Crankcase Inspection - Cylinder / Piston Removal - Cylinder Inspection - Piston Disassembly / Inspection - Piston Ring Removal - Piston Ring to Groove Clearance - Piston Ring Installed Gap - Piston to Cylinder Clearance - Connecting Rod Inspection - Engine Assembly - Bottom End - Bearing Selection Identification - Connecting Rod Bearing Selection - Crankshaft Main Bearing Selection - Upper Crankcase Preparation - Piston Ring Installation - Piston / Connecting Rod Assembly - Piston / Cylinder Installation - Crankshaft Installation - Balance Shaft Installation - Lower Crankcase Preparation - Crankcase Assembly - Starter One-way Clutch Assembly - Flywheel Installation - Stator Cover Installation - Engine Assembly - Top End - Cylinder Head Assembly - Valve Sealing Test - Cylinder Head Installation - Camshaft Installation / Timing - Camshaft Timing Quick Reference - Valve Clearance Adjustment - Valve Lash - Tappet Selection - Valve Cover Installation - Troubleshooting - Engine Troubleshooting - Cooling Troubleshooting - Turbocharger Troubleshooting 4: ENGINE ELECTRICAL - Electronic Control Unit (ECU) - ECU Operation Overview - ECU Service - ECU Replacement - ETC Learn Procedure - Knock Sensor - Knock Sensor Overview - Knock Sensor Testing - Knock Sensor Replacement - Crankshaft Position Sensor (CPS) - Operation Overview - CPS Test - CPS Replacement - Electronic Throttle Control (ETC) / Throttle Body - ETC Operation Overview - ETC Test - ETC / Throttle Body Replacement - ETC Learn Procedure - Pedal Position Sensor (PPS) - Operation Overview - Location - PPS Test - PPS Replacement - Oxygen Sensor - Oxygen Sensor Information - Oxygen Sensor Replacement - Polaris Digital Wrench - Digital Wrench® Diagnostic Software Overview - Special Tools (Digital Wrench) - Digital Wrench Software Version and Update ID - Digital Wrench® Updates - Digital Wrench® Communication Errors - Digital Wrench Diagnostic Connector - Guided Diagnostics - Digital Wrench® Serial Number Location - Digital Wrench® Feature Map - ECU Replacement - ETC Learn Procedure - ECU Reprogramming (Reflash) - Polaris Mobile Digital Wrench (PMDW) - Polaris Mobile Digital Wrench (PMDW) 5: EFI / FUEL SYSTEM - General Information - Special Tools - EFI Overview - EFI System Components/Locations - EFI Operation Overview - EFI Service Notes - Initial Priming / Starting Procedure - EVAP SYSTEM - EVAP System Overview - EVAP Conditions and Symptoms - Fuel Injectors - Fuel Injector Operation Overview - Fuel Injector O-rings - Fuel Injector Troubleshooting - Fuel Injector Test - Fuel Injector Replacement - Fuel Lines - Fuel Line Removal / Installation - Fuel Vent Line Routing - Fuel Vent Line Routing (EVAP Models) - Vent Line Termination Fitting - Fuel Tank / Pump - Fuel Tank Assembly View - Fuel Tank Vacuum Test (EVAP Models) - Fuel Tank Removal - Fuel Tank Installation - Fuel Tank Removal (XP4) - Fuel Tank Installation (XP4) - Fuel Pump Operation Overview - Fuel Pressure Test - Fuel Pressure Test (EVAP Models) - Fuel Pump Replacement - Fuel Sender Test - Pressure Sensors - BAP Sensor - Boost Pressure Sensor - Fuel Pressure Sensor (EVAP Models) - TMAP Sensor - Air Temperature Sensor Data - EFI Diagnostics - Fuel System Troubleshooting - Digital Wrench Data Troubleshooting - Cylinder Misfire Detection 6: PVT SYSTEM - General Information - Special Tools - 2019 RZR XP Turbo Clutch Chart - 2019 RZR XP 4 Turbo Clutch Chart - PVT System Overview - General Operation - Drive Clutch Operation - Driven Clutch Operation - Drive Belt - Belt Removal - Belt Inspection - Belt Installation - Belt Break-In - Drive Clutch Service - Drive Clutch Removal - Drive Clutch Assembly View - Drive Clutch Disassembly / Inspection - Drive Clutch Assembly - Drive Clutch Installation - Driven Clutch Service - Driven Clutch Removal - Driven Clutch Assembly View - Driven Clutch Disassembly / Inspection - Driven Clutch Assembly - Driven Clutch Installation - Troubleshooting - TROUBLESHOOTING 7: TRANSMISSION - General Information - Special Tools - Shift Lever / Cable - Shift Lever Removal - Shift Lever Installation - Shift Cable Inspection - Shift Cable Adjustment - Transmission Service - Transmission Removal - Transmission Installation - Transmission Vent Line Routing - Transmission Disassembly - Gear, Shaft, Bearing Inspection - Transmission Assembly / Snorkel Gear Backlash - Troubleshooting - Shifting Difficulty 8: FINAL DRIVE - General Information - Special Tools - Bearing Carrier - Front Bearing Carrier Removal / Inspection - Front Bearing Replacement - Front Bearing Carrier Installation - Rear Bearing Carrier Inspection / Removal - Rear Bearing Replacement - Rear Bearing Carrier Installation - Drive Shaft - Front Drive Shaft Removal - Front Drive Shaft Installation - Rear Drive Shaft Removal - Rear Drive Shaft Installation - Drive Shaft / CV Joint Handling Tips - Outer CV Boot Replacement - Inner Plunging Joint / Boot Replacement - Prop Shaft - Prop Shaft Removal (XP) - Prop Shaft Removal (XP4) - Prop Shaft Assembly View - Support Bearing Replacement - U-Joint Disassembly - U-Joint Assembly - Prop Shaft Installation (XP) - Prop Shaft Installation (XP4) - Front Gearcase / Centralized Hilliard - Centralized Hilliard Assembly View - All Wheel Drive Operation - AWD Diagnosis - Front Gearcase Removal - Front Gearcase Disassembly / Inspection - Front Gearcase Assembly - Front Gearcase Installation - Front Gearcase Vent Line Routing - Wheel Hubs - Front Hub Assembly View - Rear Hub Assembly View 9: STEERING / SUSPENSION - General Information - Special Tools - Steering System - Steering System Assembly View - Upper Steering Shaft Removal - Steering Wheel Removal - Power Steering Unit Removal - Lower Steering Shaft Removal - Lower Steering Shaft Installation - Power Steering Unit Installation - Upper Steering Shaft Installation - Steering Shaft Bushing Replacement - Front Suspension - Front Suspension Assembly View - Front A-arm Removal / Replacement - Front Stabilizer Bar Removal - Front Stabilizer Bar Installation - Ball Joint Service Preparation - Ball Joint Removal - Ball Joint Installation - Rear Suspension - Rear Suspension Assembly View (Remote Reservoir) - Trailing Arm Removal / Installation - Trailing Arm Spherical Bearing Replacement - Radius Rod Removal / Installation - Rear Stabilizer Bar Removal - Stabilizer Bar Installation - Shocks / Springs - Shock Assembly View - Shock Removal / Installation - Shock / Spring Replacement - Spring Adjustment - Shock Compression Adjustment (FOX®) - FOX 2.5" Front Shock Information - FOX 3.0" Rear Shock Information - Shock Service - FOX SHOCK SERVICE - FOX 2.5" O.E. Podium Bypass - FOX 3.0" O.E. Podium Bypass - Offset Torque Formula - FOX Shock Disassembly - FOX Shock Assembly - WALKER EVANS SHOCK SERVICE - Walker Evans™ 2.0" Front Shock / 2.5" Rear Shock - General Service Information - Spring Adjustment (Walker Evans) - Walker Evans™ Shock Rebuild Information - Special Tools - Valve Shim Arrangement - Shock Piston Orientation - Walker Evans™ Shock Disassembly - Walker Evans™ Shock Assembly - DYNAMIX ACTIVE SUSPENSION (if equipped) - Dynamix Shocks Disassembly / Assembly - Dynamix Overview - Demonstration Mode - Suspension Control Module (SCM) - DYNAMIX™ System Features - Vehicle Speed Sensitivity - Cornering Control - Braking - Acceleration - Airborne Detection - Advanced Diagnostics - Processing Capability - Suspension Mode Switch (Dynamix models) - Dynamix Troubleshooting - Shock Valve Power Supply - SCM System Voltage - SCM Shock Valve Diagnostics - SCM Mode Switch - SCM CAN Diagnostics - SCM Steering Angle Adapted Offset Diagnostics - SCM / Inertial Measurement Unit 10: BRAKE SYSTEM - General Information - Special Tools - Brake System Specifications - Brake System Overview - Brake System View - Brake Line Routing / Retention - BRAKE SYSTEM SERVICE NOTES - HYDRAULIC BRAKE SYSTEM OPERATION - Master Cylinder - Master Cylinder Removal - Master Cylinder Installation - BRAKE BLEEDING / FLUID CHANGE - Brake Pedal - Brake Pedal Removal - Brake Pedal Installation - SECONDARY HAND BRAKE (INT'L) - Secondary Brake System Overview - Secondary Brake Fluid Reservoir - Secondary Brake Master Cylinder - Front Brake Service - Brake Caliper / Pad Removal - Front Caliper Assembly View - Front Caliper Disassembly / Inspection - Brake Pad Inspection - Front Caliper Assembly - Brake Disc Inspection - Front Brake Disc Replacement - Brake Caliper / Pad Installation - Brake Burnishing Procedure - Rear Brake Service - Brake Caliper / Pad Removal - Rear Caliper Disassembly / Inspection - Brake Pad Inspection - Rear Caliper Assembly - Rear Brake Disc Inspection - Rear Brake Disc Replacement - Rear Brake Caliper / Pad Installation - Brake Burnishing Procedure - Troubleshooting - BRAKE NOISE TROUBLESHOOTING - Poor Brake Performance - Brake Vibration - Caliper Overheats (Brakes Drag) - Brakes Lock - Brake Warning System (INTL Models) - Brake Warning System Inspection (INTL Models) - Brake Pedal Switch Inspection 11: BODY / FRAME - General Information - Special Tools - DECAL REPLACEMENT - Body Assembly Views - Cab Frame Assembly XP - Cab Frame Assembly XP 4 - Doors XP - Doors (XP4) - Dash Instruments / Controls - Dash Instruments / Controls (Ride Command) - Hood / Front Body Work - Chassis / Main Frame (XP) - Chassis / Main Frame (XP4) - Seat Assembly Front - Floor / Rocker Panels - Floor / Rocker Panels (XP4) - Rear Cargo Box / Fenders - Rear Bumper - Body Component Removal - Seats - Engine Service Panel - Front Fascia - Rear Fascia - Hood and Front Body Work - Rear Fender / Fender Flair Removal - Cargo Box Assembly Removal - Rocker Panels, Console and Floor XP - Doors - Door Panel / Latch Replacement - Door Adjustment 12: ELECTRICAL - General Information - Special Tools - Under-Dash Components - Electrical Service Notes - Electrical Component Locations - Electrical Diagnostics - Electrical Service Notes - Digital Multi-Meter (DMM) Notes - Static and Dynamic Testing - Connector Probing Guidelines - Testing Continuity / Resistance - Testing For A Short To Ground - Testing For A Short To Voltage - Testing for Intermittent Conditions - Testing Current Flow (Amperage) - Testing Parasitic Draw - Testing Voltage Drop - INSTRUMENT CLUSTER - Overview - Indicator Lamps - Display Area 1 - Display Area 2 - Options Menu - Unit Selection Distance - Unit Selection Temperature - Clock - Back Light Color - Back Light Level - Service Hours - Diagnostic Code - Instrument Cluster Pinouts - Instrument Cluster Removal - Instrument Cluster Installation - Switches / Controls - Headlamp Switch - Ignition / Key Switch - AWD / 2WD Switch (no Turf mode) - Seat Belt Switch - Transmission / Gear Position Switch - Brake Pressure Switch - Boost Control Solenoid / Valve - Hazard Switch (INT'L / Tractor) - Turn/Lights/Horn Switch (INT'L/Tractor) - Horn - Turn Lights - Flasher Module (INT'L/Tractor) - Brake Alarm (INT'L/Tractor) - Parking Brake Switch (INT’L/Tractor) - Suspension Mode Switch (Dynamix models) - Steering Angle Sensor Centering (Dynamix) - Ignition Coil - Operation Overview - Ignition Coil / HT Lead Replacement - Ignition Coil Tests - Charging System - Current Draw - Key Off - Charging System “Break Even” Test - Stator Testing - Voltage Regulator (Non-Dynamix) - Voltage Regulator (Dynamix) - Battery - Battery Specifications - General Battery Information - Battery Removal - Battery Installation - Battery Off Season Storage - Battery Testing - OCV - Open Circuit Voltage Test - Load Test - Battery Conductance Analyzer - Charging Procedure - Lighting System - Headlight Adjustment - Headlamp Replacement - Headlamp Installation - Taillight Replacement - Dash Light - Cooling System - Cooling Fan Description and Operation - Cooling Fan Testing - Fan Control Circuit Bypass Test - Cooling Fan Replacement - Electric Coolant Pump - ECT Sensor Test - Starting System - Starter Solenoid Replacement - Starter Solenoid Bench Test - Starter Solenoid Operation - Electronic Power Steering (EPS) - EPS Operation - Proper EPS System Diagnosing - EPS Troubleshooting (Power Steering Non-Functional with MIL ON) - EPS Troubleshooting (Power Steering Non-Functional with MIL OFF) - EPS Troubleshooting (Using Digital Wrench®) - Fuses / Relays - Fuse / Relay Center (All except Dynamix) - Relay / Fuse Details - Fuse / Relay Box (Dynamix) - Voltage Regulator Fusible Link - CAN SYSTEM - CAN System Overview - CAN System Testing - Wiring Harness - Main Harness Routing - Main Harness Retention Locations - Wiring Harness Replacement - Break-Out Diagram viewing - Diagnostic Trouble Code List WIRING SCHEMATICS RZR XP Turbo - Sheet 1 - Sheet 2 - Sheet 3 RZR XP Turbo with EVAP - Sheet 1 - Sheet 2 - Sheet 3 RZR XP Turbo Dynamix - Sheet 1 - Sheet 2 - Sheet 3 - Sheet 4 - Sheet 5 RZR XP Turbo Dynamix with EVAP - Sheet 1 - Sheet 2 - Sheet 3 - Sheet 4 - Sheet 5 RZR XP 4 Turbo - Sheet 1 - Sheet 2 - Sheet 3 RZR XP 4 Turbo with EVAP - Sheet 1 - Sheet 2 - Sheet 3 RZR XP 4 Turbo Dynamix with EVAP - Sheet 1 - Sheet 2 - Sheet 3 - Sheet 4 - Sheet 5
Polaris RZR XP Turbo & XP4 Turbo (2019-2020) - Workshop Manual, Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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