Polaris Sportsman 800 6X6
POLARIS SPORTSMAN 800 6X6 (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS
POLARIS SPORTSMAN 800 6X6 (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - English Workshop Manual and Wiring Diagrams, to ATV Polaris Sportsman 800 6X6 (2009). CONTENTS: MODEL INFORMATION - Model Number - Engine Designation Numbers - Vin Identification - Transmission I.D. Location - Engine And Machine Serial Numbers - Publications - Paint Codes - Replacement Keys 2009 SPORTSMAN 6X6 800 EFI SPECIFICATIONS - Model Number: A09cl76aa MISC. NUMBERS/CHARTS - Standard Torque Specifications - Special Tools - Sae Tap Drill Sizes - Metric Tap Drill Sizes - Decimal Equivalents - Conversion Table - Glossary Of Terms MAINTENANCE - Overview - Periodic Maintenance Chart LUBRICATION / FLUIDS - Polaris Lubricants, Maintenance And Service Products - Polaris Lubricant Symbol Identification - Pre-Ride / Daily Inspection - Lubrication / Grease Points - Front Gearcase Lubrication - Middle Gearcase Lubrication - Rear Gearcase Lubrication - Transmission Lubrication - Adc Differential Hydraulic Circuit Fluid Change VEHICLE INSPECTION - Shift Link Rod Inspection - Throttle Inspection - Throttle Cable / Electronic Throttle Control (Etc Switch) Adjustment - Fuel System - Vent Lines - Compression Test - Engine Mounts - Spark Plug - Active Descent Control (Adc) Reservoir Level - Battery Maintenance - Cooling System - Coolant Strength / Type - Cooling Hoses - Radiator - Cooling System Pressure Test - Reservoir Level Inspection - Radiator Coolant Level - Air Filter Service - Air Box Sediment Tube - Engine Breather Hose - Pvt Inspection / Drying Procedure - Engine Ground - Engine Oil Level - Oil/Filter Change - Steering Inspection - Tie Rod / Steering - Camber/Caster - Wheel Alignment - Toe Alignment - Exhaust Pipe - Brake System Inspection - Brake Pads - Brake Hose Inspection - Auxiliary (Rear) Brake Test - Auxiliary Brake Inspection - Suspension: Spring Preload Adjustment - Front Suspension - Rear Suspension - Cv Shaft Boot Inspection - Atv Controls - Wheel Inspection - Wheel Removal: Front Or Rear - Wheel Installation - Tire Pressure - Tire Inspection - Frame, Nuts, Bolts, Fasteners - Front / Rear Storage Compartments - Winch Operation (If Equipped) - Cleaning And Storage Of Atv - Maintenance Schedule - Maintenance Schedule SPECIFICATIONS - Crankcase Exploded Views - Engine Fastener Torque Patterns - Torque Specifications - 800 Efi Engine Service Specifications - Special Tools GENERAL ENGINE SERVICE - Accessible Components - Piston Identification - Cooling System Specifications - Cooling System Pressure Test - Four Stroke - Coolant Air Bleeding Procedure - Engine Removal (Typical) - Engine Installation Notes - Cylinder Hone Selection And Honing Procedure - Honing To Deglaze - Cleaning The Cylinder After Honing - Oil Flow Chart - Engine Lubrication Specifications - Oil Pressure Test ENGINE DISASSEMBLY AND INSPECTION - Cylinder Head Assembly Exploded View - Rocker Arms - Push Rods - Cylinder Head Removal - Cylinder Head Inspection - Cylinder Head Warp - Valve Seal/Spring Service (On Engine) - Cylinder Head Disassembly - Valve Inspection - Combustion Chamber - Valve Seat Reconditioning - Cylinder Head Reassembly - Valve Sealing Test - Cylinder Removal - Valve Lifter Removal/Inspection - Piston Removal - Cylinder Inspection - Piston-To-Cylinder Clearance - Piston/Rod Inspection - Piston Ring Installed Gap - Starter Drive/Bendix Removal Inspection - Flywheel / Stator Removal / Inspection - Engine Crankcase Disassembly / Inspection - Camshaft Inspection ENGINE REASSEMBLY - Crankcase Reassembly - Flywheel / Stator Installation - Cylinder Head Reassembly TROUBLESHOOTING - Engine - Cooling System GENERAL INFORMATION - Special Tools - Service Notes - Efi System Exploded View - Efi System Component Locations - Fuel Tank Assembly - Fuel Lines - Quick Connect ELECTRONIC FUEL INJECTION - Principal Components - Efi Operation Overview - Initial Priming / Starting Procedure ELECTRONIC CONTROL UNIT (ECU) - Operation Overview - Ecu Service - Ecu Replacement FUEL PUMP - Operation Overview - Fuel Pump Test - Fuel Pump / Tank Assembly Replacement FUEL PRESSURE REGULATOR - Operation Overview - Fuel Pressure Regulator Test - Fuel Pressure Regulator Replacement FUEL FILTER - General Information - Fuel Filter Service - Fuel Filter Replacement FUEL INJECTORS - Operation Overview - Fuel Injector Service - Fuel Injector Replacement CRANKSHAFT POSITION SENSOR (CPS) - Operation Overview - Crankshaft Position Sensor Test - Crankshaft Position Sensor (Cps) Replacement TEMPERATURE / BAROMETRIC AIR PRESSURE SENSOR (T-BAP) - Operation Overview - Temperature And Barometric Air Pressure Sensor Test - Temperature And Barometric Air Pressure Sensor Replacement THROTTLE POSITION SENSOR (TPS) - Operation Overview - Throttle Position Sensor Test - Throttle Position Sensor Replacement - Throttle Position Sensor Adjustment ENGINE TEMPERATURE SENSOR - Operation Overview - Engine Temperature Sensor Test - Engine Temperature Sensor Replacement TROUBLESHOOTING - Diagnostics Using “Blink Codes” - Efi Troubleshooting - Efi Circuit - Power On - Efi Circuit - Crank Position Sensor - Efi Circuit - Fuel Pump - Efi Circuit - Throttle Position Sensor - Efi Circuit - Temperature - Barometric Air Pressure Sensor - Efi Circuit - Engine Temperature - Efi Circuit - Malfunction Indicator Light GENERAL INFORMATION - Torque Specifications - Special Tools - Decal Replacement - Plastic Insert Removal / Installation BODY - Side Panel Removal - Front Cover Removal / Installation - Foot Well Removal / Installation - Front Storage Removal - Front Storage Installation - Front Fender Removal/Installation - Rear Fender Panel Removal / Installation - Radiator Screen Removal - Body Assembly Exploded View - Bumper / Storage / Rack Exploded View - Headlight Pod Exploded View STEERING - Handlebar Block Installation Procedure - Steering / A-Arm Exploded View - A-Arm Replacement - Ball Joint Replacement - Steering Post Removal - Steering Post Assembly SUSPENSION - Front Strut Cartridge Replacement - Front Strut Assembly - Rear Torsion Bar Assembly - Rear / Middle Suspension Exploded View CARGO BOX - Exploded View - Removal / Installation SPECIAL TOOLS AND SPECIFICATIONS - Special Tools - Component Fastener Torques PVT EXPLODED VIEWS - Pvt Sealing And Ducting Components - Drive Clutch Exploded Views (Ebs Vs. Non-Ebs) - Driven Clutch Exploded Views - Engine Braking System (Ebs) Exploded View PVT SYSTEM - Pvt Operation Overview - Drive Clutch Operation - Driven Clutch Operation - Ebs Clutch Operation - Pvt Maintenance / Inspection - Drive Clutch Spring - Optional Shift Weights - Pvt Drying - Pvt Disassembly - Pvt Installation - Drive Belt Removal / Inspection - Drive Belt Installation - Clutch Alignment - Clutch Offset EBS DRIVE CLUTCH SERVICE - Drive Clutch Disassembly - Spider Removal - Button To Tower Clearance Inspection - Shift Weight Inspection - Drive Clutch Inspection - Moveable Sheave Bushing Inspection - Drive Clutch Bushing Service - One-Way Clutch Inspection (Drive Clutch) - Drive Clutch Reassembly EBS DRIVEN CLUTCH SERVICE - Driven Clutch Disassembly - Driven Clutch Bushing Removal/ Installation - Ebs Driven Clutch Reassembly PVT TROUBLESHOOTING - Overheating - Problem, Cause And Remedy Chart SPECIFICATIONS - Torque Table - Special Tools - Gearcase Fluid / Capacity FRONT HUB - Disassembly - Assembly FRONT DRIVE SHAFT (CV) SERVICE - Removal - Installation - Inspection - Cv Joint/Boot Replacement PROP SHAFT - FRONT OR REAR - Removal And Installation U-JOINT - Disassembly - Assembly DRIVE AXLE EXPLODED VIEWS - Drive Shafts And Propshafts FRONT GEARCASE - CENTRALIZED HILLIARD W/ ACTIVE DESCENT CONTROL - Operation - Adc Gearcase Exploded View - Adc Operation - Front Gearcase Diagnosis - Gearcase Removal - Gearcase Installation - Coil Testing - Adc Differential Hydraulic Circuit Bleeding - Disassembly / Inspection - Adc Gearcase Piston Replacement Procedure - Assembly - Setting Ring Gear Backlash MIDDLE GEARCASE - Removal - Disassembly And Inspection - Reassembly - Installation - Middle Gearcase Exploded View REAR HUB - Removal - Disassembly - Assembly - Installation REAR DRIVE (CV) SHAFT - Removal - Service - Cv Boot Replacement - Installation - Drive Shaft And Cv Joint Handling Tips REAR GEARCASE - Removal - Disassembly And Inspection - Reassembly - Installation - Rear Gearcase Exploded View TRANSMISSION EXPLODED VIEW - Sportsman Transmission SPECIFICATIONS - Torque Specifications - Lubricant / Capacity TRANSMISSION SERVICE - Transmission Removal - Disassembly - Assembly - Transmission Installation - Troubleshooting SPECIFICATIONS - Torque Table - Component Service Limits BRAKE SYSTEM EXPLODED VIEW - System Components BRAKE CALIPER EXPLODED VIEWS - Front Caliper Assembly - Rear Caliper Assembly HYDRAULIC BRAKE SYSTEM - Operation Overview - Brake Noise Troubleshooting - Brake Bleeding / Fluid Change MASTER CYLINDER - Removal - Installation FRONT BRAKE PADS - Removal And Inspection - Assembly - Brake Burnishing Procedure FRONT BRAKE DISC - Inspection - Removal / Replacement FRONT CALIPER - Removal And Disassembly - Inspection - Reassembly - Installation REAR BRAKE PADS - Removal - Installation - Brake Burnishing Procedure REAR CALIPER - Removal And Inspection - Assembly REAR BRAKE DISC - Inspection TROUBLESHOOTING - Brakes Squeal - Poor Brake Performance - Lever Vibration - Caliper Overheats (Brakes Drag) - Brakes Lock INSTRUMENT CLUSTER - Overview - Instrument Cluster Diagnostic Mode - Setting A New Service Interval - Efi Diagnostic Mode - Speedometer Removal - Speedometer Installation SPEEDOMETER TROUBLESHOOTING - Test 1 - No All Wheel Drive - Test 2 - No Display / Test 3 - No Reverse Speed Limit - Test 4 - No Awd Hub Safety Limiter - Test 5 - Reverse Speed Limiter / Test 6 - Speed Sensor - Test 7 - No Fuel Gauge / Test 8 - Transmission Switch ACTIVE DESCENT CONTROL (ADC) COIL - Operation Overview - Diagnosing System Failures ALL WHEEL DRIVE (AWD) COIL - Operation Overview - Diagnosing System Failures COOLING SYSTEM COMPONENTS - Fan Control Circuit Operation / Testing - Fan Control Circuit Bypass Test - Coolant Temperature Sensor - Fan Motor Current Draw GEAR POSITION INDICATOR SWITCH - Test Diagram ELECTRONIC THROTTLE CONTROL (ETC) SWITCH - Etc Switch Operation - Etc Operation Test IGNITION SYSTEM - Flywheel Identification - Efi - Dc/Cdi Ignition Overview - Alternator/Ignition Components - 800 Efi - Crankshaft Position Sensor Gap - Ignition System Troubleshooting CHARGING SYSTEM - Current Draw - Key Off - Charging System “Break Even” Test - Alternator Output Test - Charging System Testing Flow Chart RELAYS - Operation FUSES/CIRCUIT BREAKER - Operation LIGHTING - High Beam Headlight Bulb Replacement - Headlight Housing Replacement - High Beam Headlight Adjustment - Lower Headlamp Removal / Installation - Low Beam Headlight Adjustment - Headlamp Switch Test - Brake Lamp/Tail Lamp Replacement - Brake Light Switch FUEL SENDER - Testing ACCESSORY POWER - Wire Connections STARTER SYSTEM - Sportsman Starter Lockout Overview And Diagnostic - Troubleshooting - Voltage Drop Test - Starter Motor Removal / Disassembly - Brush Inspection / Replacement - Armature Testing - Starter Reassembly / Installation - Starter Solenoid Bench Test - Starter Drive - Starter Exploded View STARTER SYSTEM TESTING FLOW CHART - Condition: Starter Fails To Turn Motor. Note: Make Sure Engine Crankshaft Is Free To Turn Before Proceeding With Dynamic Testing Of Starter System. A Digital Multitester Must Be Used For This Test BASIC WINCH WIRING- PRE-WIRED MODELS BATTERY - Battery Identification - Battery Activation (Conventional) - Battery Terminals/Bolts - Conventional Battery Inspection / Removal - Conventional Battery Installation - Conventional Battery Testing - Conventional Battery Ocv - Open Circuit Voltage Test - Conventional Battery Specific Gravity Test - Battery Load Test - Off Season Storage - Charging Procedure - Low Maintenance Battery - Low Maintenance Battery Charging - Low Maintenance Battery Inspection / Removal - Low Maintenance Battery Installation - Low Maintenance Battery - Ocv- Open Circuit Voltage Test - Low Maintenance Battery Load Test - Low Maintenance Battery Off-Season Storage - Low Maintenance Battery Charging Procedure TROUBLESHOOTING DIAGRAMS - Overview - All Wheel Drive - Efi - Charging Circuit - Efi - Cooling Fan - Efi - Fuel Pump - Efi - Gear Switch - Efi - Power Circuit - Efi - Reverse Override - Efi - Fan Control - Efi - Start Circuit - Efi - Start Enable - Efi
Polaris Sportsman 800 6X6 (2009) - Repair, Workshop Manual and Electrical Wiring Diagrams
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail