Polaris Sportsman 850 (2009)
POLARIS SPORTSMAN 850 (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS
POLARIS SPORTSMAN 850 (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - English Workshop Manual and Wiring Diagrams, to ATV Polaris Sportsman 850 (2009). CONTENTS: VEHICLE IDENTIFICATION - Model Identification - Engine Designation Number - Vehicle Identification Number (Vin) - Vehicle And Engine Serial Number Locations VEHICLE INFORMATION - Publication Numbers - Replacement Keys - Special Tools SPECIFICATIONS - Model: 2009 Sportsman Xp 850 - Model: 2009 Sportsman Xp 850 Eps - 2009 Sportsman Xp 850 / Xp 850 Eps MISC. SPECIFICATIONS AND CHARTS - Conversion Table - Standard Torque Specifications - Sae Tap / Drill Sizes - Metric Tap / Drill Sizes - Decimal Equivalents - Glossary Of Terms PERIODIC MAINTENANCE CHART - Periodic Maintenance Overview - Break-In Period - Maintenance Chart Key - Maintenance Intervals - Grease Lubrication Points - Maintenance Quick Reference - Maintenance Quick Reference, Continued..... LUBRICANTS / SERVICE PRODUCTS - Polaris Lubricants,Maintenance And Service Products GENERAL VEHICLE INSPECTION AND MAINTENANCE - Pre-Ride / Daily Inspection - Frame, Nuts, Bolts, Fasteners - Controls FUEL SYSTEM AND AIR INTAKE - Fuel System - Fuel Lines - Fuel Filters - Vent Line - Throttle Operation - Electronic Throttle Control Switch (Etc) / Throttle Cable Adjustment - Air Filter / Pre-Filter Service ENGINE - Engine Oil Level - Engine Oil And Filter Change - Engine Breather Hose - Engine Breather Assembly - Valve Clearance Adjustment - Compression And Leakdown Tests - Exhaust Silencer Cleaning - Engine Mount Fastener Torque TRANSMISSION AND GEARCASES - Transmission Lubrication - Front Gearcase Lubrication - Front Gearcase Adc Fluid - Rear Gearcase Lubrication COOLING SYSTEM - Cooling System Overview - Coolant Level Inspection - Cooling System Hoses - Coolant Strength / Type PVT / FINAL DRIVE / WHEEL AND TIRE - Pvt Drying - Drive Belt Removal - Drive Shaft Boot Inspection - Wheel And Hub Torque Table - Wheel Removal - Wheel Installation - Tire Pressure - Tire Inspection ELECTRICAL AND IGNITION SYSTEM - Battery Maintenance - Battery Removal - Battery Installation - Spark Plug Service - Engine / Chassis Ground STEERING - Steering Inspection - Power Steering Unit (Eps Models) - Tie Rod End / Steering Inspection - Toe Alignment - Toe Alignment Adjustment SUSPENSION - Suspension Inspection - Suspension Spring Pre-Load Adjustment BRAKE SYSTEM - Brake Fluid Inspection - Brake Pad Inspection - Hose / Fitting Inspection - Auxiliary Brake Pedal MAINTENANCE LOG SPECIAL TOOLS - Part Numbers / Descriptions - Fuel Pressure Gauge Kit - Pu-43506-A - Fuel Pressure Gauge Adaptor - Ps-48762 - Throttle Position Sensor Tester Kit - 2201519 - Digital Wrench™ Diagnostic Software Pu-47063 - Digital Wrench™ Smartlink Module Kit - Pu-47471 - Digital Wrench™ - Diagnostic Connector - Digital Wrench™ - Download Website FUEL TANK - Exploded View FUEL LINE - Quick Connect Removal / Installation EFI SERVICE NOTES EFI SYSTEM LAYOUT - Exploded View EFI COMPONENTS - Identification / Location ELECTRONIC FUEL INJECTION - General Information - Efi Operation Overview - Initial Priming / Starting Procedure ELECTRONIC CONTROL UNIT (ECU) - Operation Overview - Ecu Service - Ecu Removal / Replacement FUEL PUMP - Operation - Fuel Sender Test - Fuel Pump Test - Fuel Pump / Fuel Tank Removal - Fuel Pump / Fuel Tank Installation FUEL PRESSURE REGULATOR - Operation Overview FUEL INJECTORS - Operation Overview - Fuel Injector Service - Fuel Injector Test - Fuel Injector Replacement CRANKSHAFT POSITION SENSOR (CPS) - Operation Overview - Cps Test - Cps Replacement TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR (T-MAP) - Operation Overview - T-Map Test - T-Map Replacement IDLE AIR CONTROL VALVE (IAC) - Operation Overview - Iac Test - Iac Replacement THROTTLE POSITION SENSOR (TPS) - Operation Overview - Tps Resistance Tests - Tps Tester Kit - Checking Tps Reading - Tps Adjustment - Tps Replacement ENGINE COOLANT TEMPERATURE SENSOR (ECT) - Operation Overview - Ect Sensor Test - Ect Sensor Replacement IGNITION COIL - Operation Overview - Ignition Coil Tests - Ignition Coil And Ht Lead Replacement EFI DIAGNOSTICS - Instrument Cluster Trouble Code Display FUEL SYSTEM TROUBLESHOOTING - Fuel Starvation / Lean Mixture - Rich Mixture - Poor Idle EFI SYSTEM BREAK-OUT DIAGRAMS - Fuel Injector Circuit (Pto) - Fuel Injector Circuit (Mag) - Idle Air Control (Iac) Circuit - Crankshaft Position Sensor (Cps) Circuit - Fuel Pump / Fuel Level Sensor Circuit - Fuel Pump Circuit - Fuel Gauge Circuit - Engine Coolant Temperature Sensor (Ect) Circuit - Throttle Position Sensor (Tps) Circuit - Intake Air Temperature / Manifold Absolute Pressure Sensor (T-Map) Circuit - Diagnostic Connector Circuit - Diagnostic Connector Circuit (Eps Models) SPECIAL TOOLS TORQUE SPECIFICATIONS COOLING SYSTEM - Cooling System Layout And Testing - Cooling System Specifications - Cooling System Bleeding Procedure RADIATOR - Radiator Cleaning - Coolant Drain / Radiator Removal WATER PUMP SERVICE - Water Pump Impeller Removal - Water Pump Mechanical Seal Replacement - Water Pump Shaft & Bearing Replacement - Stator Cover Installation - Water Pump Assembly / Torque Specifications - Stator Cover Assembly Torque Specifications THERMOSTAT - Removal (Engine Installed) - Installation TROUBLESHOOTING - Cooling System GENERAL INFORMATION - ENGINE - Special Tools - Engine Lubrication Specifications - Oil Pressure Test - Oil Flow Diagram - Engine Specifications - Eh085ole-011 ENGINE ASSEMBLY VIEWS AND TORQUE VALUES - Torque & Torque Sequence - Main Engine Components - Valve Cover / Breather Valve - Camshaft Carrier / Camshaft / Rocker Arm - Cylinder Head / Valve / Iafm - Valve & Spring Height Detail - Piston / Connecting Rod - Crankshaft - Crankcase - Crankcase - Upper - Balance Shaft / Balance Shaft Timing - Crankcase (Lower) With Oil Pump - Water Pump Coupler - Water Pump / Water Pump Coupler / Stator / Flywheel - Drive Coupler (Rear) / Starter Gear ENGINE SERVICE - Accessible Engine Components - Top-End Service (Engine In Chassis) - Crankcase Cylinder Service Information - Engine Removal - Engine Installation Notes ENGINE DISASSEMBLY AND INSPECTION - Valve Cover / Breather Valve - Rocker Carrier / Camshaft Removal - Rocker Arm / Rocker Arm Shaft Inspection - Camshaft / Camshaft Bore Inspection - Cylinder Head Removal - Cylinder Head Cleaning - Cylinder Head Warp Inspection - Cylinder Head - Valve Inspection - Combustion Chamber - Valve Guide Removal / Installation - Valve Seat Reconditioning - Cylinder Head Assembly - Valve Sealing Test - Cylinder Head Installation - Camshaft / Carrier Assembly - Camshaft / Camshaft Carrier Installation - Camshaft Timing - Cam Chain Tensioner Installation - Camshaft Timing - Quick Reference - Crankcase Disassembly - Crankcase (Lower) / Oil Pump Disassembly - Crankcase Disassembly (Upper) - Piston / Connecting Rod Removal - Counterbalance Shaft Removal / Inspection - Counterbalance Split Gear Replacement - Crankshaft / Cam Chain Removal - Cam Chain / Sprocket Inspection - Crankcase Inspection (Lower) - Crankshaft Inspection - Connecting Rod Inspection - Connecting Rod Big End Bearing Selection - Piston / Piston Ring Inspection - Piston Ring Removal - Piston Ring Installed Gap - Piston Pin Bore Inspection - Cylinder Inspection - Piston-To-Cylinder Clearance - Honing - Important Information ENGINE ASSEMBLY - Crankcase Preparation - Upper - Piston Ring Installation - Piston / Connecting Rod Assembly - Piston / Connecting Rod Installation - Crankshaft Installation - Oil Passage Tube - Crankcase Assembly - Upper - Balance Shaft Installation - Balance Shaft Timing - Crankcase Preparation (Lower) - Crankcase Sealant And Torque Values - Crankcase Assembly WATER PUMP - Water Pump Impeller Removal - Water Pump Mechanical Seal Replacement / Coupler Shaft & Bearing Replacement TROUBLESHOOTING - Engine TRANSMISSION SPECIFICATIONS - Torque Specifications - Lubrication Specifications SHIFT LINKAGE / GEAR SELECTOR - Shift Linkage Inspection - Gear Selector Removal TRANSMISSION SERVICE - Transmission Removal - Transmission Disassembly - Transmission Shaft Service - Transmission Assembly - Transmission Installation - Transmission Exploded View TROUBLESHOOTING - Troubleshooting Checklist SPECIAL TOOLS AND SUPPLIES TORQUE SPECIFICATIONS - Pvt System Fastener Torques PVT SYSTEM OVERVIEW - General Operation - Drive Clutch Operation - Shift Weights - Driven Clutch Operation - Pvt Break-In (Drive Belt / Clutches) - Maintenance / Inspection - Overheating / Diagnosis PVT SYSTEM SERVICE - Pvt Sealing And Ducting Components - Disassembly - Assembly DRIVE BELT - Belt Removal - Belt Inspection - Belt Installation - Pvt Break-In (Drive Belt / Clutches) DRIVE CLUTCH SERVICE - Spring Specifications - Exploded View - Clutch Disassembly - Spider Removal - Roller, Pin, And Thrust Washer Inspection - Button To Tower Clearance Inspection - Shift Weight Inspection - Bearing Inspection - Clutch Inspection - Moveable Sheave Bushing Inspection - Bushing Service - Clutch Assembly DRIVEN CLUTCH SERVICE - Clutch Disassembly - Bushing Service - Clutch Assembly - Exploded View TROUBLESHOOTING GENERAL SPECIFICATIONS - Torque Specifications - Special Tools WHEELS - Removal - Installation WHEEL HUBS - Front Hub Exploded View - Rear Hub Exploded View FRONT BEARING CARRIER - Inspection / Removal - Bearing Replacement - Installation FRONT DRIVE SHAFT - Removal - Installation FRONT PROPSHAFT - Removal - Installation PROPSHAFT U-JOINT SERVICE - Disassembly - Assembly FRONT GEARCASE - CENTRALIZED HILLIARD - Exploded View - Awd Operation - Adc Operation - Awd Diagnosis - Gearcase Removal - Gearcase Disassembly / Inspection - Gearcase Assembly - Setting Ring Gear Backlash - Gearcase Installation - Adc System Fluid Bleeding REAR BEARING CARRIER - Inspection / Removal - Bearing Replacement - Bushing Replacement - Installation REAR DRIVE SHAFT - Removal - Installation DRIVE SHAFT SERVICE - Drive Shaft / Cv Joint Handling Tips - Outer Cv Joint / Boot Replacement - Inner Plunging Joint / Boot Replacement - Drive Shaft Exploded View REAR PROPSHAFT - Removal - Installation REAR GEARCASE - Gearcase Removal - Gearcase Disassembly And Inspection - Gearcase Bearing And Seal Replacement - Gearcase Assembly - Gearcase Installation - Gearcase Exploded View TORQUE SPECIFICATIONS DECAL REPLACEMENT SPECIAL TOOLS - Plastic Push Rivet Removal - Multi-Function Pliers SEAT AND SIDE PANELS - Removal / Installation FRONT RACK - Removal / Installation FRONT BUMPER - Removal / Installation MUD GUARDS - Removal / Installation FOOTWELLS - Removal / Installation FRONT CAB - Removal - Installation REAR RACK - Removal / Installation REAR BUMPER COVERS - Removal / Installation REAR CAB - Removal / Installation HEADLIGHT POD - Disassembly / Removal - Assembly / Installation MAIN FRAME - Frame Support Exploded View CHASSIS - Body Plastic Removed View GENERAL SPECIFICATIONS - Torque Specifications HANDLEBAR - Removal / Replacement - Installation STEERING - Steering Post Removal - Steering Post Installation - Steering Exploded View STEERING (EPS MODELS) - Upper Steering Post Removal - Upper Steering Post Installation - Power Steering Unit Removal - Power Steering Unit Installation - Steering Exploded View (Eps Models) STEERING TIE ROD - Tie Rod / Tie Rod End Replacement FRONT A-ARMS - Exploded View - Removal / Replacement BALL JOINT SERVICE - Removal - Installation REAR A-ARMS - Exploded View - Removal - Installation REAR STABILIZER BAR - Exploded View - Linkage Removal / Installation - Stabilizer Bar Removal / Installation SHOCKS / SPRINGS - Exploded View - Shock Removal / Installation - Shock / Spring Replacement SPECIFICATIONS - General Brake Specifications - General Torque Specifications - Special Tools / Brake Fluid BRAKE SYSTEM SERVICE NOTES BRAKE NOISE TROUBLESHOOTING HYDRAULIC BRAKE SYSTEM OPERATION BRAKE SYSTEM EXPLODED VIEW - Brake Caliper Exploded View - Hand Master Cylinder Exploded View BRAKE BLEEDING - Fluid Replacement - Bleeding Procedure HAND BRAKE MASTER CYLINDER - Removal - Disassembly - Installation - Brake Switch Replacement FOOT BRAKE MASTER CYLINDER - Operation Overview - Foot Master Cylinder Removal / Installation - Brake Pedal Removal / Installation BRAKE PADS - Pad Removal - Pad Inspection - Pad Installation - Brake Burnishing Procedure CALIPER SERVICE - Caliper Removal - Caliper Disassembly - Caliper Inspection - Caliper Reassembly - Caliper Installation BRAKE DISC SERVICE - Disc Inspection - Disc Removal / Replacement TROUBLESHOOTING - Brake Squeal GENERAL INFORMATION - Special Tools - Electrical Service Notes - Component Locations INSTRUMENT CLUSTER - Overview - Rider Information Display - Speed Information - Information Display Area - Diagnostic Mode - Instrument Cluster Pinouts IGNITION SWITCH - Function Test ADC / 4X4 / 2X4 SWITCH - Function Test OFF / RUN LH SWITCH - Function Test REVERSE OVERRIDE / MODE BUTTON - Function Test HEAD LAMP SWITCH - Function Test ELECTRONIC THROTTLE CONTROL (ETC) SWITCH - Electronic Throttle Control (Etc) Switch GEAR SELECTOR SWITCH - Selector Switch Function Test - Resistor Module Function Test SPEED SENSOR - Vehicle Speed Sensor BRAKE SWITCH - Function Test AWD / ADC COILS - Operation Overview - Diagnosing System Failures RELAYS - Relay Overview - Chassis Relay - Fan Relay - Efi Relay - Bumper Lights Relay - Start Solenoid Relay - Power Steering Relay FUSES - Protected Circuits FUSE BOX LAYOUT LIGHTS - Headlight Adjustment - Bumper Lamp Adjustment - Headlight Replacement - Bumper Lamp Replacement - Tail / Brake Bulb Replacement CHARGING SYSTEM - Charging System Diagram - Charging System Testing - Current Draw - Key Off - Battery Charge Test - Stator / Alternator Tests - Stator / Alternator Removal - Stator / Alternator Installation BATTERY SERVICE - Battery Specifications - General Battery Information - Battery Removal / Installation - Battery Off Season Storage - Battery Testing - Ocv - Open Circuit Voltage Test - Load Test - Charging Procedure STARTER MOTOR - Starter / Starter Lockout System Diagram - Troubleshooting - Voltage Drop Testing - Starter Motor Removal / Replacement INSTRUMENT CLUSTER TROUBLESHOOTING - Instrument Cluster - Key Off / No Power - Instrument Cluster - Key On / No Power - Instrument Cluster - No High Beam Indicator - Instrument Cluster - No / Incorrect Fuel Level - Instrument Cluster Circuit ELECTRONIC POWER STEERING (EPS) - Electronic Power Steering (Eps) Circuits - Eps Operation - Eps 8-Way Wire Harness Connector - Eps Troubleshooting ELECTRICAL BREAKOUT DIAGRAMS - Battery Charging Circuits - Constant Power Circuits - Key-On Power Circuits - Chassis Power Circuits - Head Lamp Circuits - Brake Lamp Circuits - Engine Start Command Circuits - Ecm Wake-Up Command Circuits - Awd / Adc Circuits - Awd / Adc Function Tests - Radiator Fan Circuit - Gear Selector Switch Circuit - Ground Speed Sensor Circuit - Reverse Override Circuit CONTROLLER AREA NETWORK (CAN) - Overview - Can Troubleshooting
Polaris Sportsman 850 (2009) - Repair, Workshop Manual and Electrical Wiring Diagrams
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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