Polaris Sportsman 90
POLARIS SPORTSMAN 90 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - OWNERS MANUAL
POLARIS SPORTSMAN 90 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - OWNERS MANUAL - English Workshop Manual / Repair Manual, Wiring Schematics and User Manual, for ATV Polaris Sportsman 90. INDEX: SERVICE MANUAL 9921800_CH 01 CH 1 - TABLE OF CONTENTS Model Information - Model Identification - Engine Designation Numbers - Vin Identification - Engine Serial Number Location - Vehicle Identification Number Location General Specifications - Model: 2009 Predator 50 - Model: 2009 Outlaw 90 - Model: 2009 Sportsman 90 - Model: 2009 Predator 50 - Model: 2009 Outlaw / Sportsman 90 Miscellaneous Information - Publication Numbers - Paint Codes - Replacement Keys - Special Tools - Where Used - Standard Torque Specifications - Conversion Table - Sae Tap Drill Sizes - Metric Tap Drill Sizes - Decimal Equivalents - Glossary Of Terms 9921800_CH 02 TABLE OF CONTENTS Periodic Maintenance Chart - Periodic Maintenance Overview - Maintenance Chart Key - Pre-Ride - 40 Hour Maintenance Interval - 50 - 300 Hour Maintenance Interval Polaris Lubricants And Service Products Maintenance References General Vehicle Inspection And Maintenance - Pre-Ride / Daily Inspection - Vehicle Component Inspection Locations - Frame, Nuts, Bolts And Fastener Inspection - Standard Torque Specifications - Kick-Start Lever And Operation Fuel System And Air Intake - Fuel System Safety - Speed Control System - Throttle Stop Speed Control System - Electronic Throttle Control (Etc) - Etc Operation - Etc Switch Adjustment - Choke Cable Adjustment - Idle Speed Adjustment - Fuel Lines - Pilot Air Screw Adjustment - Vent Lines - Fuel Filter - Fuel Valve Location - Carburetor Draining - Air Filter Service - Air Box Sediment Tube Engine - Engine Oil Level - Engine Oil And Filter Change - Compression / Leakdown Test - Valve Clearance Adjustment - Engine Mounts - Engine Fastener Torque - Cvt Drying (90cc Models) - Exhaust Spark Arrestor Cleaning Transmission And Final Drive - Transmission Lubrication - Transmission Lubricant Level - Transmission Lubricant Change - Drive Chain Inspection - 90cc Models - Drive Chain Inspection - 50cc Models - Drive Chain Adjustment - 50 And 90cc Models - Sprocket Inspection Electrical And Ignition System - Battery Maintenance Service Notes - Battery Removal - 50cc - Battery Removal - 90cc - Battery Cleaning - Battery Installation - Battery Storage - Fuses / Fuse Holder Location - Spark Plug Inspection - Ignition Timing - Engine / Frame Ground Steering And Suspension - Steering - Tie Rod End / Steering Inspection - Wheel Alignment - Toe Adjustment - Front Suspension Inspection - Rear Suspension Inspection - Suspension Spring Adjustment Brake System - Brake System Inspection - Brake Lever Travel - Brake Freeplay - Front Brake Adjustment - Rear Brake Adjustment - Brake Shoe Inspection Wheels And Tires - Wheels - Wheel, Hub And Spindle Torque Table - Wheel Inspection - Wheel Removal - Front / Rear - Wheel Installation - Front / Rear - Tire Pressure - Tire Inspection 9921800_CH 03 TABLE OF CONTENTS Engine Service - Engine Exploded Views & Torque Values - Engine Exploded Views & Torque Values - Engine Exploded Views & Torque Values - Special Tools - Engine Service Data - Engine Service Data - Engine Service Data - Engine Service Data - Oil Flow Diagram - Piston / Ring Identification - Accessible Components - Engine Removal - Engine Installation Notes - Engine Lubrication - Transmission Lubrication - Engine Breather / Oil Separator - Finding Top Dead Center (Tdc) Top-End Disassembly - Engine Disassembly - Cam Chain Tensioner Removal - Cam Chain Tensioner Inspection - Cylinder Head Removal - Rocker Arm Disassembly / Inspection - Camshaft Removal - Camshaft Inspection - Cylinder Head Inspection - Cylinder Head Surface Inspection - Combustion Chamber Inspection - Cylinder Head Disassembly - Valve Inspection - Valve Seat Reconditioning - Cylinder Head Assembly - Valve Sealing Test - Cylinder Removal - Cam Chain Tensioner Blade - Piston Removal - Cylinder Inspection - Cylinder Honing Procedure - Honing To Deglaze - Piston Inspection - Piston Ring Installed Gap Bottom-End Disassembly - Flywheel Removal / Inspection - Stator Removal - Oil Pump Removal - Crankcase Disassembly - Crankshaft Removal - Crankshaft / Cam Chain / Sprocket Inspection - Crankcase Oil Strainer Inspection Engine Assembly - Crankcase Assembly - Piston Ring Installation - Piston Installation - Tensioner Blade Installation - Cylinder Installation - Cylinder Head & Camshaft Installation - Cam Chain Tensioner Installation Transmission - Transmission Disassembly And Inspection - Transmission Inspection - Transmission Assembly - Starter Drive Mechanism (Electric) Kick Start - Kick Start Disassembly / Inspection - Kick Start Assembly Troubleshooting - Spark Plug Fouling - Engine (General) 9921800_CH 04 TABLE OF CONTENTS Carburetion System - Special Tools - Carburetor Function - Carburetion Specifications Carburetor Operation - Operation Overview - Float System - Pilot Jet - Pilot Mixture Screw - Air / Fuel Mixture Ratio - Jet Needle - Needle Jet - Throttle Opening Vs. Fuel Flow - Throttle Slide - Main Jet - Pilot System (Idle - 3/8 Throttle) - Slide Cutaway (1/8 - 3/8 Throttle) - Jet Needle / Needle Jet (3/8 - 3/4 Throttle) - Main System (3/4 To Full Throttle) - Fuel Delivery - Vent System Carburetor Service - Carburetor Float Bowl Draining - Carburetor Removal - General - Carburetor Disassembly - 50cc (Mikuni) - Carburetor Disassembly - 90cc (Keihin) - Carburetor Cleaning - Carburetor Inspection - Float Height Adjustment - Carburetor Assembly - Needle And Seat Leak Test Fuel Tank Exploded View - Fuel Tank Removal - Fuel Valve Location - Fuel Valve Service Predator 50 / Outlaw 90 - Fuel Valve Layout Air Cleaner Exploded View Troubleshooting - Fuel Starvation / Lean Mixture - Rich Mixture - Poor Idle 9921800_CH 05 TABLE OF CONTENTS General Information - Special Tools - Torque Specifications Body Removal - Predator 50 - Body Removal - Footwell Removal - Front Bumper Removal / Installation - Predator 50 - Body Exploded View Body Removal - Outlaw 90 - Rear Cab Removal - Side Panel Removal - Footwell Removal - Front Cab Removal - Front Bumper Removal / Installation - Outlaw 90 - Body Exploded View Body Removal - Sportsman 90 - Rear Cab Removal - Side Panel Removal - Footwell Removal - Front Cab Removal - Bumper And Rack Removal - Sportsman 90 - Body Exploded View - Indicator Light / Ignition Switch Replacement Suspension - 50cc Shocks And Springs - 90cc Shocks And Springs - Front Shock Removal - Rear Shock Removal Front Control Arm - 50cc - Control Arm Exploded View - Control Arm Replacement Front A-Arm - 90cc - A-Arm Exploded View - A-Arm Replacement Swing Arm - Removal Steering - 50cc - Steering Assembly Exploded View - Steering Post Removal Steering - 90cc - Steering Assembly Exploded View - Steering Post Removal Tie Rod - Removal / Adjustment Handlebar - Predator 50 Exploded View - Outlaw 90 Exploded View - Sportsman 90 Exploded View Decal Replacement 9921800_CH 06 TABLE OF CONTENTS Specifications - General Specifications - Torque Specifications Front Brakes - Exploded View - Front Brake Service Rear Brake - Exploded View - Rear Brake Service - Brake Lever Adjustments 9921800_CH 07 TABLE OF CONTENTS Cvt System - Cvt Maintenance / Inspection - Drive Clutch Operation - Driven Clutch Operation - Cvt System Drying - Cvt Overheating / Diagnosis - Clutch Cover Removal - Drive Belt Removal Drive Clutch Service - Drive Clutch Disassembly And Inspection - Drive Clutch Assembly Driven Clutch Service - Driven Clutch Disassembly And Inspection - Driven Clutch Assembly 9921800_CH 08 TABLE OF CONTENTS General Information - Special Tools - Electrical System Service Notes Switches And Controls - Brake Lever Switches - Tether Switch Test - Electronic Throttle Control (Etc) - Etc Operation - Etc Switch Adjustment - Key Switch - Left Hand Switch Assembly Daytime Running Lights - ?Drl? Test - ?Drl? Lamp Replacement Tail Light - Tail Light Lamp Replacement Indicator Lamps (90cc Models) - Indicator Lamp Replacement Transmission Switch - Transmission Switch - Circuit Breakout - Testing - Removal - Installation Ignition System - Overview - Ignition System Troubleshooting - Ignition System Testing - Rpm Ignition Limiter Functions - Rpm Limiter Specifications - Ignition Coil Test - Cdi Output Test Using Peak Reading Adaptor - Pulser Coil Output / Resistance Tests Charging System - Charging System Testing - Main Fuse / Fuse Holder Location - Voltage Regulator / Rectifier - Stator / Alternator Tests Battery - Battery Maintenance Service Notes - New Battery Activation - Battery Removal - 50cc - Battery Removal - 90cc - Battery Cleaning - Battery Installation - Battery Voltage Test - Battery Load Test - Battery Charging Procedure - Battery Storage Starter System - Starter Relay - Starter Motor Service - Starter Disassembly - Starter Brush Inspection / Replacement - Armature Test - Starter Reassembly - Voltage Drop Test - Starter System Troubleshooting - Starter System Testing 9921800_Wire Diagram 2009 Predator 50 2009 Outlaw and Sportsman 90 OWNERS MANUAL
Polaris Sportsman 90 - Workshop Manual / Repair Manual - Wiring Schematics - User Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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