Polaris Sportsman (2005)
WORKSHOP, SERVICE, REPAIR MANUAL - PARTS
POLARIS 400 & 500 SPORTSMAN (2005) - WORKSHOP, SERVICE, REPAIR MANUAL - PARTS - English Workshop Manual, Wiring Diagram and Owners Manual to ATVs Polaris 400 & 500 Sportsman (2005). CONTENTS: WORKSHOP MANUAL 400-500 INTRODUCTION TABLE OF CONTENTS CHAPTER 1-GENERAL - Model Identification - Serial Number Location - Publication Numbers - Paint Codes - Replacement Keys - General Specifactions -Sportsman 400/500 - Special Tools - Standard Torque Specifications - Decimal Equivalent Chart - Coversion Table - Glossary Of Terms CHAPTER 2-MAINTENANCE - Periodic Maintenance Chart - Lubricant And Maintenance Product Numbers - Atv Component Locations - Lubrication Charts - Front Gearcase Lubrication - Transmission Lubrication - Lubrications Points - Transmission Linkage Ajustments - Carburetor/Throttle Adjustments - Fuel System - Compression Test - Battery Maintenance - Coolant System Maintenance - Air Filter Service - Air Box Sediment Tube Service - Breather Filter - Recoil Housing - Oil Change/Filter - Valve Clearance - Steering And Toe Alignment - Exhaust System Maintenance - Brake System Service - Suspension Service - Controls - Wheel Removal/Instalation - Tire Inspection - Compartment Storage - Warn™ Winch Operation - Cleaning And Storage Of Atv CHAPTER 3-ENGINE - Torue Specifications - Special Tools - Eh50pl Service Data - Torque Patterns - Piston Identification - Cooling System Pressure Test - Cooling System Specifications - Engine Removal - Engine Installation Notes - Cylinder Honeing - Crankshaft Runout Inspection - Eh50pl Engine Lubrication - Eh50pl Oil Pump Priming Procedure - Eh50pl Lubrication/Oil Flow - Eh50pl Engine Exploded View - Eh50pl Engine Top End Disassembly - Eh50pl Valve Seat Service - Eh50pl Cylinder Head Assembly - Eh50pl Engine Bottom End Disassembly - Eh50pl Crankcase & Bearing Assembly - Eh50pl Crankshaft End Play Inspection - Eh50pl Counter Balancer Shaft End Play Inspection - Eh50pl Oil Pump Shaft End Play Inspection - Eh50pl Engine Assembly/Inspection - Sealed Recoil Disassembly/Inspection - Sealed Recoil Assembly - Spark Plug Fouling Checklist - Troubleshooting CHAPTER 4-FUEL/CARBURETION - Exploded View, Mikuni Bst 34/40 Carburetor - Fuel Tank Asm. Exploded Veiw - Fuel Flow Diagram - Fuel Component Overview - Fuel Sender Removal/Install - Special Tool & Jetting Guidelines - Carburetor Jetting - Main Jet/Pilot Jet Part Numbers - Cv Carburetor System Function (4 Cycle) - Cv Carburetor Vent System (4 Cycle) - Cv Carburetor Operation - Pilot Screw Information - Disassembly Notes, Cv Carburetor - Cleaning, Cv Carburetor - Inspection, Cv Carburetor - Assembly, Cv Carburetor - Float Adjustment, Cv Carburetor - Needle & Seat Leakage Test - Fuel Level - Fuel Pump Service - Troubleshooting CHAPTER 5-BODY AND STEERING - Torque Specifications And Special Tools - Plastic Insert Removal/Install - Side Panel Removal - Front Cover Removal - Foot Well Removal/Install - Front Storage Removal/Install - Rear Rack Remove/Install - Front Cab / Fender Remove/Install - Rear Cab / Fender Remove/Install - Radiator Screen Removal - Body Assembly, Exploded View - Headlight Pod, Exploded View - Handlebar Block Installation - Steering Assembly, Exploded View - A-Arm Replacement - Rear Suspension Assembly - Strut Assembly Exploded View - Front Strut Cartridge Replacement - Front Strut Ball Joint Replacement - Steering Post Assembly - Decal Replacement CHAPTER 6-CLUTCHING - Special Tools, Supplies & Torques - Pvt System Operation - Pvt Maintenance/Inspection - Pvt Disassembly - Pvt Assembly - Pvt Sealing And Ducting Components - Drive Clutch Exploded View - Drive Clutch Spring Specifications - Shift Weights - Drive Clutch Inspection - Drive Clutch Disassembly - Drive Clutch Assembly - Drive Belt Tension - Drive Belt Removal/Inspection - Drive Belt Installation - Clutch Alignment/Offset - Drive Clutch Bushing Service - Driven Clutch Disassembly/Inspection - Driven Clutch Assembly - Driven Clutch Bushing Service - Ebs Exploded View - Ebs Drive Clutch Disassembly/Inspection - Ebs Drive Clutch Bushing Service - Ebs Driven Clutch Disass./Insp. - Ebs Driven Clutch Bushing Serv. - Troubleshooting CHAPTER 7-FINAL DRIVE - Final Drive Torque Specifications - Awd Front Axle Remove/Install - Awd Front Cv Joint Boot Replace - Awd Front Drive Axle Exploded View - Front Hub Disass./Assemble - Awd Front Prop Shaft Removal - U-Joint Disassemble/Assemble - Drive Axle / Propshaft Exploded View - Awd Front Gearcase Operation - Awd Front Gearcase Service - Rear Hub Remove/Install - Rear Hub Disassembly/Assembly - Rear Drive Shaft Removal - Driveshaft / Cv Joint Tips - Rear Driveshaft Installation - Rear Driveshaft Service CHAPTER 8-TRANSMISSION - Transmission Mounting - Torque Specifications - Special Tools - Transmission Removal - Transmission Installation - Transmission Disassembly - Transmission Assembly - Troubleshooting - Transmission Exploded View CHAPTER 9-BRAKES - Special Tools/Specifications/Torques - Brake System Components - Rear Caliper Exploded View - Front Caliper Exploded View - Rear Auxiliary Master Cylinder Exploded View - Brake System Service Notes - Brake Noise Troubleshooting - Hydraulic Brake System Overview - Hydraulic Caliper Bleeding - Brake Bleeding / Fluid Change - Master Cylinder Removal - Master Cylinder Installation - Front Pad Removal - Front Pad Assembly - Brake Burnishing - Front Disc Inspection - Front Disc Removal/Replacement - Front Caliper Removal - Front Caliper Disassembly - Front Caliper Inspection - Front Caliper Reassembly - Front Caliper Installation - Rear Pad Removal - Rear Pad Installation - Rear Caliper Removal/Inspection - Rear Caliper Reassembly - Rear Disc Inspection - Rear (Auxiliary) Brake Remove/Install - Troubleshooting CHAPTER 10-ELECTRICAL - Special Tools/Service Notes - Gear Position Switch Test - Ecm Operation - Electrical Components - Instrument Cluster Operation - Speedometer Removal/Installation - Speedometer Troubleshooting - Coolant Sensor Tests - Fan Motor Tests - Electronic Throttle Circuit System Operation - Ignition System Information - Ignition System Testing Flow Chart - Ignition System Troubleshooting - Cdi Output Tests - Charging System Testing - Timing Check Procedure - Battery Activation/Service - Head Light/Brake Light Lamp Service - Fuel Sender Test - Accessory Wire Hookup - Warn™ Winch Wiring Schematic - Starter System Troubleshooting - Starter Motor Service - Starter Drive - Starter Assembly Exploded View - Starter System Testing Flow Chart WIRING DIAGRAMS INDEX - A-C - C-E - E-G - G-P - P-T - T-W PARTS MANUAL 400 PARTS MANUAL 500
Polaris 400 / 500 Sportsman (2005) - Workshop Manual - Wiring Diagram - Owners Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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