porsche 924
WORKSHOP MANUAL
PORSCHE 924 WORKSHOP MANUAL - English Workshop Manual, Wiring Diagram and Spare Parts Catalogue to vehicles Porsche 924. INDEX: -WORKSHOP MANUAL 1982 (1113 pages) CAR, LIFTING Technical data, general ENGINE/CRANKCASE Alternator belt, checking and adjusting Engine, removing and installing Tightening torques Tolerances and wear limits Tools ENGINE, CRANKSHAFT, PISTONS Bearing caps - location Bearing sleeve, removing and installing Connecting rod bearing play, checking Connecting rod, removing and installing Crankcase and crankshaft, disassembling and assembling Crankcase - tools Crankshaft bearing play - checking Crankshaft seal, removing and installing: Flywheel end Pulley end Crankshaft sizes Flywheel, removing and installing Gear ring, replacing Needle bearing; removing and installing Oil pump drive, installing Oil pump, removing and installing Piston and connecting rod, disassembling and assembling Piston and cylinder bore, checking Piston, removing and installing Piston rings, removing and installing/checking Tools ENGINE/CYLINDER HEAD, VALVE DRIVE Camshaft, checking Camshaft, removing and installing Camshaft seal, removing and installing Cylinder head, machining Cylinder head, removing and installing Cylinder head, removing and installing (1980 model) Cylinder head tools Distributor drive gear, removing and installing Drive belt, installing Tappets, marking Tools Valve adjusting screw, tightening Valve drive, disassembling and assembling Valve guides, checking Valve guides, replacing Valve play, checking and adjusting Valve seats, machining Valve sizes Valves, machining and grinding Valve springs, removing and installing Valve stem seals, replacing ENGINE/LUBRICATION Lubrication system parts, removing and installing Oil dipstick guide tube, installing Oil filter, removing and installing Oil pressure and oil pressure switch, checking Tools General 4- speed manual transmission 088/A 5- speed manual transmission 016 Y 5-speed manual transmission 016/9 - 1980 5-speed manual transmission 016/9 - 1981 Automatic transmission (refer to page 37 - 01) CLUTCH/CONTROLS Clutch, adjusting Clutch, removing and installing (Type 088/A) Clutch, removing and installing (Type 016 Y) Clutch, removing and installing (Type 016/9) Clutch controls, repairing Clutch disc, removing and installing Clutch pressure plate, checking Drive plate, checking Release bearing, removing and installing Release lever, repairing Technical data Tightening torques Tools TORQUE CONVERTER Converter, checking Converter, draining Converter drive plate support assembly, removing and installing Converter, installing Converter oil seal, removing and installing MANUAL TRANSMISSION/CONTROLS, CASE Differential, removing and installing End plate, disassembling and assembling End plate, disassembling and assembling (Type 016/9) End plate, replacing Final drive case, disassembling and assembling (Type 016 Y) Flange shaft seal, replacing Front transmission cover, disassembling and assembling (Type 016 Y) Gearbox, disassembling and assembling Gearbox, disassembling and assembling (Type 016 Y) Gearbox, disassembling and assembling (Type 016/9) Gearbox, removing and installing Gearbox, removing and installing (Type 016/9) Rear transmission cover, disassembling and assembling (Type 016/9) Shift linkage, adjusting Shift linkage, adjusting (Type 016/9) Shift linkage, disassembling and assembling (Type 016 Y) Transmission case, disassembling (Type 016 Y) Tools Final drive housing, disassembling and assembling (Type 016/9) Final drive housing, repairing Transmission, disassembling and assembling Transmission, removing and installing Transmission, removing and installing (Type 016 Y) Transmission, removing and installing (Type 016/9) MANUAL TRANSMISSION/GEARS, SHAFTS Synchromesh rings, checking Synchronization, disassembling and assembling (Type 016 Y) AUTOMATIC TRANSMISSION/CONTROLS, CASE Cables for throttle and control pressure, adjusting Cable for throttle and control pressure, adjusting (from 1979 model) Cable for throttle and control pressure, removing and installing (from 1979 model) Cutaway drawing Operation, checking Selector lever cable, adjusting Selector lever cable, removing and installing Technical data Tightening torques Transmission, removing and installing Troubleshooting FRONT WHEEL SUSPENSION Ball joint installed in car, checking Ball joint, replacing Control arm installed in car, checking Spring strut, disassembling and assembling Technical data Tightening torques Wheel bearings, disassembling and assembling Wheel suspension, disassembling and assembling REAR WHEEL SUSPENSION, AXLE SHAFT Axle shaft, disassembling and assembling Information on disassembling and assembling axle shaft Rear axle, removing and installing (from 1978 model) Technical data Tightening torque Tools Trailing arm, disassembling and assembling Wheel suspension, disassembling and assembling Wheel suspension, disassembling and assembling (from 1978 model) WHEELS, TIRES, AXLE ALIGNMENT Drive pinion, disassembling and assembling Drive pinion, disassembling and assembling (Type 016 Y) Drive pinion, disassembling and assembling (Type 016/9) Input shaft, disassembling and assembling Input shaft, disassembling and assembling (Type 016 Y) Input shaft, disassembling and assembling (Type 016/9) Axle alignment Axle alignment information Axle alignment specifications Collapsible wheel 924, 944, 924 Turbo General tire mounting information Rear axle (up to 1978 model) Rear axle (from 1978 model) Technical data Wheels, balancing Wheel bolts for rims. Wheel rims/bolts/nuts 924, 944, 924 Turbo Wheel rims, checking BRAKES/MECHANICAL Brake pedal, removing and installing Brake push rod, adjusting (to end of 1979 model - 7"brake booster) Brake push rod, adjusting (from 1980 model - 9" brake booster) Front brake pads, removing and installing Front wheel brakes, disassembling and assembling Parking brake, adjusting Parking brake lever, disassembling and assembling Rear wheel brakes, disassembling and assembling Stop light switch adjustment, checking (from 1981 model) Technical data Tightening torques BRAKES/HYDRAULICS Bleeding brakes and changing brake fluid Brake booster, checking Brake booster, removing and installing Brake caliper, disassembling and assembling Tightening torques STEERING Information on removing and installing steering column and tube Steering column and casing tube, removing and installing Steering gear, removing and installing Technical data Tightening torques BODY/GENERAL Celette straightening bench Cobra 3 straightening unit with accessories Dimensions for floor assembly Repair control dimensions Repairing galvanized sheet metal parts Special tools and shop materials for body repairs Universal anchorage ENS 937.900 FRONT BODY SECTION Front body section damage, repairing Gauge for lock member Modifications on side members Template and welding gauges 9112/9175 for front body section Template 9120 for windshield REAR BODY SECTION Modification on rear side panels New rear body section parts, installing in cars before 1980 model Rear body section damage, repairing Reinforcement brackets on rear apron, installing Side panel (complete fender), repairing Template for rear window LIDS Lid lock, removing and installing Rear lid and seal, removing and installing Water trap on lid lock, service installing DOORS Door lock and inside control, removing and installing Door outside handle, removing and installing Door, removing and installing Door trim panel, removing and installing Door window and regulator, removing and installing Electric outside mirror, removing and installing Electric outside mirror, service installing Electric window controls, removing and installing Manual control outside mirror, removing and installing Modifications on electric window controls Outside mirror, installing on passenger's door Outside mirror, removing and installing Window guides, removing and installing HARDTOP Stay in removable roof, service installing Straps for removable roof, service installing BUMPERS Bumper, removing and installing Hole pattern for spray jets in USA absorber bumper, drilling Bumper, disassembling and assembling (front) Bumper, disassembling and assembling (rear) WINDOWS Windshield, removing and installing INTERIOR LIGHTS Bulb survey chart Oil pressure gauge light WIRING Central relay/fuse plate, removing and installing CIS wire harness, removing and installing Current flow diagrams Extra wire harness for air conditioner Extra wiring diagram for air conditioner Ground points on car Tools for removal of plugs Wiring diagram symbols and explanations -PARTS CATALOG 1976-1988 (1056 pages) MAIN GROUP 0: ACCESSORIES AND OTHERS 001: Tools, Stickers 002: Inst Set, Snow Chains, Rack Roof System 003: Radio, Loudspeaker, Antenna 004: Lacquers 005: Securing Liquid, Sealing Compound MAIN GROUP 1: ENGINE 101: Replacement Engine, Crankcase 102: Crankshaft 103: Cylinder Head, Camshaft, Valve 104: Engine Lubrication 105: Water Cooling 106: Air Filter System 107: K-Jetronic, Supercharging 109: Engine Suspension 198: Repair Kits MAIN GROUP 2: FUEL SYSTEM, EXHAUST SYSTEM 201: Fuel System, Tank, Etc. 202: Exhaust System, Muffler, Turbo Charger 298: Repair Kits MAIN GROUP 3: TRANSMISSION 301: Central Tube, Clutch 302: Replacement Transmission, Transmission Case 303: Gear Sets, Shafts 304: Transmission Control 305: Differential 306: Transmission Suspension 307: Central Tube, Automatic Transmission 308: Replacement Transmission 309: Transmission Case, Automatic Transmission 310: Shift Mecanism, Automatic Transmission 311: Differential, Automatic Transmission 312: Transmission Suspension, Automatic Transmission 398: Repair Kits MAIN GROUP 4: FRONT AXLE, STEERING 401: Cross Member, Track Control Arm, Steering Knuckle 402: Springs, Shock Absorber, Stabilizer 403: Steering MAIN GROUP 5: REAR AXLE 501: Rear Axle 502: Stabilizier, Vibration Damper MAIN GROUP 6: WHEELS. BRAKES 601: Wheels 602: Disk Brake, Front 603: Brake, Rear 604: Brake Master Cylinder, Reservoir Brakeservo 698: Repair Kits MAIN GROUP 7: HAND LEVER SYSTEM, PEDAL CLUSTER 701: Shift Mecanism, Hand Brake Lever 702: Pedal System MAIN GROUP 8: BODY 801: Body, Frame, Interoir And Exterior Panelling 802: Bumper 803: Cover 804: Doors 805: Glasses 806: Concealing Headlamps 807: Linings, Carpet 808: Seats 809: Dashboard, Rear-View-Mirror, Center Console, Etc. 810: Insignias, Trim Frame 811: Lifting Roof 812: Seat Belt 813: Ventilation, Heating, Air Conditioner 898: Repair Kits MAIN GROUP 9: ELECTRICAL EQUIPMENT 901: Electrical Equipment-Engine 902: Alternator, Starter, Battery, Harnesses 903: Switch, Fuse Box, Relay, Horn 904: Windshield Wiper System, Headlight Washer System 905: Headlamp, Electrical Motor, Concealing Headlamps 906: Instruments 910: Electric Fan 998: Repair Kits MSP-PAGES V-PAGES
Porsche 924 (1976-1988) - Workshop Manual - Wiring Diagrams - Parts Manual
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