porsche 968
WORKSHOP MANUAL
PORSCHE 968 WORKSHOP MANUAL 1992-1995 - English Workshop Manual, Wiring Diagram and Spare Parts Catalogue to vehicles Porsche 968. CONTENTS: WORKSHOP MANUAL 1992-1995 (801 pages) 968 WORKSHOP MANUAL Structure of the Workshop Manual VOL I - ENGINE General Technical data Maintenance, Self Diagnosis general Maintenance Operating instructions for system tester 9288 Engine, Crankcase, Engine Mounts Tolerances and wear limits Tightening torques for engine Removing and installing engine (Manual transmission) Removing and installing engine (Tiptronic transmission) Engine, Crankshaft, Pistons Adjusting guide rail for balance shaft toothed belt Checking adjustment of balance shafts Fitting toothed belt for balance shaft Adjusting Special Tool 9201 Checking and adjusting balance shaft toothed belt tension Crankcase markings Locking the flywheel for assembly work Engine support Crankcase - Tools Machining cylinder bores in upper crankcase section Crankcase - Installation length or protrusion length of studs Dismantling and assembling crankcase, crankshaft Aligning the upper and lower parts of the crankcase Crankshaft - Standard and Repair dimensions Dimantling and assembling pistons, connecting rod Checking piston and cylinder bore Dismantling and assembling balance shaft drive Removing and installing double-mass flywheel and grooved ball bearing Engine, Cylinder Head, Valve Drive Replacing the camshaft toothed belt (with hydraulic belt tensioner) Adjusting and checking the camshaft setting Applying TDC mark to camshaft sprocket Camshaft adjustment gauge (shop made) Fitting the camshafts Fitting the camshaft seal Camshaft references Machining the cylinder head mating surface Removing and installing the cylinder head Valve dimensions Dismantling and assembling camshaft drive Engine, Lubrication Removing and installing lubrication system components Dismantling and assembling oil pressure release valve Removing and installing oil restraining valve Checking oil pressure Cleaning the entire oil system Engine, Cooling Mixing table Checking cooling and heating system for tightness Fuel Supply Fuel vacuum line routing Fuel System - Electronic Ignition Test values Checking idle and CO level of vehicles without catalytic converter Checking idle and CO level of vehicles with catalytic converter Removing and installing DME injection system components Removing and installing injection valves Ignition System Replacing spark plugs DME control units as of Model Year ' 92 Removing and installing knock sensors DME-Diagnosis / Troubleshooting VOL II - MANUAL TRANSMISSION General Technical data Clutch, operation Removing and installing clutch Identification of clutch pressure plates Adjusting the clutch pedal Manual Transmission, Operation, Housing Removing and installing transmission Adjusting gearshift Removing and installing gear set Removing and installing drive shaft seal if transmission has not been dismantled Removing and installing 5th and 6th gear Determining snap rings for tapered roller bearing and 6th gear gearwheel Removing and installing drive pinion and drive shaft Dismantling and assembling end cover Recalculating adjusting shim ,,S4'' Dismantling and assembling end shield Dismantling and assembling transmission housing Manual Transmission, Gears, Shafts Dismantling and assembling drive shaft Dismantling and assembling drive pinion Differential / Transaxle System Removing and installing differential Dismantling and assembling differential Adjusting drive set VOL II - TIPTRONIC TRANSMISSION General Technical data Diagnosis Diagnosis Tiptronic / Troubleshooting Troubleshooting mechanical / hydraulic section Clutch, Automatic Torque Converter Removing and installing the torque converter Removing and installing the rotary shaft seal for the torque converter Automatic Transmission, Operation, Housing Removing and installing the transmission Keylock and Shiftlock Check Points / Adjustment operations Shiftlock - Emergency operation Removing and installing multi-function switch to transmission Adjusting bowden cable for selector device Automatic Transmission, Gears, Controls Checking the ATF level Changing the ATF level Flushing ATF radiator and piping system Removing and installing inductive engine speed pickup Removing and installing hydraulic control unit Removing and installing transmission wiring harness Removing and installing solenoid Removing and installing piston for brake band C ' Removing and installing spacer Removing and installing spacer seals Checking end play Removing and installing ATF pump Dismantling and assembling ATF pump Differential / Transaxle System Changing the transmission oil in rear-axle drive Removing and installing spur gear drive Replacing gasket between housing and housing flange of spur gear drive Removing and installing output shaft Removing and installing differential VOL III - CHASSIS, BODY Front Wheel Suspension Torque specifications- Front axle Technical Data 968 / 968 CS Adjusting the front wheel bearings Dismantling and assembling suspension Rear Wheel Suspension, Drive Shaft Torques specifications - rear axle Technical data 968 / 968 CS Disassembling and assembling suspension Wheels, Tires, Alignment Wheels and tires Fitting 16" and 17" cup design wheels to the vehicle Wheel mounting as of MY '94 Wheels and tires of the 968 CS Sample measuring chart Adjustment values for wheel alignment Suspension alignment Tire fitting Brakes, Mechanical Technical data Torque specifications - mechanical brake system Checking thickness of brake pads Removing and installing brake pads Adjusting the brake pushrod Checking stop light switch adjustment Checking and adjusting the parking brake Checking brake disc lateral runout Checking brake disc thickness Brakes - Hydraulics, Regulator, Booster Torques specifications - hydraulic brake system Changing the brake fluid / bleeding the brakes Steering Torque specifications - steering Technical data 968 / 968 CS Removing and installing ignition steering lock Replacing ignition switch Replacing lock barrel of ignition steering lock Body - General Safety notes Checking dimensions for body repairs Checking dimensions for body repairs - Cabriolet Special Tools and Metalworking Repair Tools Body - Front Replacing part of front end Bodywork - Center Replacing part of door sill with side member and floor pan Replacing complete roof Body - Rear Replacing part of rear end Lids Dismantling and assembling front cover Doors Removing and fitting door outer handle Dismantling and assembling door outer handle Convertible Top Removing and installing convertible top Bumpers Removing and fitting spoiler and bumpers Removing and fitting rear spoiler and bumper Glasses, Window Controls Bonding the interior rearview mirror in place Removing and installing windshield - 2-pack adhesive Removing and installing rear side window - 2-pack adhesive Exterior Equipment Body paint colors beginning with 1992 models Removing and installing plastic end and side applicates - Cabriolet Removing and installing tank flap - Cabriolet Removing and installing door mirror Removing and fitting side member panel Removing and installing badge on cover Removing and installing wheel housing liner Interior Equipment / Airbag Inspecting seat belts Safety Precautions for Working on Cars with Airbag Replacing cover for passenger airbag Removing and installing Airbag Steering wheel Removing and installing Airbag components Checking Airbag System Operation Correct disposal of airbag units Repairing horn buttons of airbag steering wheel Diagnosis / Troubleshooting Airbag Seats Checking seat heating Calibrating controllable seat heating VOL IV - HEATING, VENTILATION, AIR CONDITION, ELECTRICS Air Conditioning Technical data of air conditioning system as of MY ' 93 Pressure and temperature specifications Radio, Telephone, On-board Computer Removing and installing antenna Exterior Lights, Lamps, Switches, outside Adjusting the pop-up headlight mechanical system Checking headlight beam adjuster Instruments, Fuel Gauge, Alarm System Diagnosis / troubleshooting alarm system VOL V - WIRING DIAGRAMS Wiring Passenger compartment wiring harness for 968 CS Repairing the Tiptronic wiring harness Routing the sensor wire at the Tiptronic transmission Wiring diagram Model ' 92 Wiring diagram Model ' 93 Wiring diagram Model ' 94 Wiring diagram Model ' 95 PORSCHE 968 - HISTORY 968 history Option codes 968 specifications Founders Production numbers Chassis numbers PARTS CATALOG 1992-1995 (346 pages) MAIN GROUP 0: ACCESSORIES AND OTHERS 001: tools, stickers 002: inst set, snow chains, roof rack system 004: paint touch-up applicator 005: securing liquid, sealing compound MAIN GROUP 1: ENGINE 101: replacement engine, crankcase, protective plate 102: crankshaft, pistons 103: cylinder head, camshaft, valve 104: engine lubrication 105: water cooling 106: air cleaner 107: lh-jetronic 109: engine suspension 198: repair kits MAIN GROUP 2: FUEL SYSTEM, EXHAUST SYSTEM 201: fuel system, tank, etc. 202: exhaust system, catalytic converter 298: repair kits MAIN GROUP 3: TRANSMISSION 301: central tube, clutch 302: replacment transmission, transmission case 303: gear sets, shafts 304: shifts rods, forks 305: differential 306: transmission suspension 310: central tube, tiptronic 320: replacement transmission, tiptronic 330: converter, tiptronic 340: oil sump, oil attrainer, tiptronic 360: atf-cooler, atf-pipes, tiptronic 370: transmission suspension, tiptronic 398: repair kits, manual transmission, TIPTRONIC MAIN GROUP 4: FRONT AXLE, STEERING 401: track control arm, cross member, air deflector 402: springs, shock absorber, stabilizer 403: steering, airbag MAIN GROUP 5: REAR AXLE 501 rear axle, dirve shaft 502: vibration damper, stabilizer 598: repair kits MAIN GROUP 6: WHEELS, BRAKES 601: wheels 602: disk brake, front 603: disk brake, rear, hand brake 604: brake master cylinder, brakeservo, reservoir, lines 605: hydraulic unit, antiblock system 698: repair kits MAIN GROUP 7: HAND LEVER SYSTEM, PEDAL SYSTEM 701: gear shift lever, hand brake lever 702: pedal system MAIN GROUP 8: BODY 801: body, frame, fender 802: bumper, front embellisher, linings 803: covers, spoiler 804: doors 805: glasses 806: concealing headlamps 807: sound absorber, linings 808: seats 809: dashboard, rear-view-mirror 810: molding 811: lifting roof, folding top, sealing 812: seat belt 813: ventilation, heater, air conditioner 898: repair kits MAIN GROUP 9: ELECTRICAL EQUIPMENT 901: electr. equipment engine, control unit, alternator, distributor 902: starter, battery, harnesses 903: switches, clock, temperture gauge, central electr. equipment, relay, horn 904: windshield wiper system 905: headlamp, turning signal, interior lights 906: instruments, sensor 907: tempomat 909: anti-theft device 910: electrical fan 911: radio, telephone, loudspeaker, antenna MSP-PAGES V-PAGES
Porsche 968 (1992-1995) - Workshop Manual - Wiring Diagrams - Parts Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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