porsche 996
WORKSHOP MANUAL
PORSCHE 996 WORKSHOP MANUAL - English Service Manual, Wiring Diagram and Spare Parts Catalogue to vehicles Porsche 996. CONTENTS: WORKSHOP MANUAL 1999 (3153 pages) GROUP 0 GENERAL 996 WORKSHOP Entire Vehicle - General General Technical Data Lifting the vehicle Power unit Transmission Running Gear Body Electrics Power supply - general (work instructions after disconnecting the battery) Technical data - GT3 Sales Check Deactivating the transport lock Activating the parking aid Fitting front lip - GT3 Fitting roll-over bar (cage) - GT3 Fitting six-point seat belt - GT3 Removing transport lock (spring strut locking devices) - Carrera and GT3 Maintenance Maintenance schedule Maintenance Maintenance - GT3 Diagnosis, Part 1 (up to Repair Group 45) General Installation location, diagnositc socket Operating instructions, Porsche System Tester 2 DME System M 11 Programming DME control module Tiptronic System G 50 Anti-lock brake system diagnosis System PSM 5.3 and ABS/TC 5.3 PSM System PSM 04 System PSM 05XX Diagnosis, Part 2 (as of Repair Group 61) Convertible-top diagnosis System B 3.2 Airbag Diagnosis System B 04 Airbag Diagnosis System B 05 Roll-over protection system diagnosis System UEB11 Seat memory diagnosis System S 01 Heating diagnosis System H 01 Alarm system diagnosis System I 32 Instrument cluster diagnosis System K 0X PCM diagnosis System N 01 ParkAssistent diagnosis System P 01 Headlight beam adjustment diagnosis System HBA 01 Engine, Part 1 (up to Repair Group 13) Engine Tightening torques for engines M96/01 3.4 l engine performance kit / X51 Engine - Crankcase, suspension Removing and installing engine (vehicle with Tiptronic transmission) Disassembling and assembling engine Disassembling and assembling crankcase halves Removing and installing engine - GT3 Disassembling and assembling engine - GT3 Disassembling and assembling crankcase - GT3 Removing cylinder - GT3 Engine - Crankshaft, pistons Removing and installing drive belt Removing and installing deflection rollers for drive belt Removing and installing tensioning roller for drive belt Removing and installing belt tensioner Disassembling and assembling belt tensioner Disassembling and assembling bearing housing with crankshaft Removing and installing crankshaft sealing ring Removing and installing crankshaft sealing ring - engine installed Removing and installing pistons Removing and installing drive belt - GT3 Disassembling and assembling belt tensioner - GT3 Disassembling and assembling crankshaft - GT3 Removing and installing pistons - GT3 Installing pistons - GT3 Installing piston pin with piston-pin circlip - GT3 Engine, Part 2 (as of Repair Group 15) Engine - Cylinder head, valve drive Diasassembling and assembling cylinder head - Inner parts Removing and installing valve springs Removing and installing valve stem seal Installing cylinder head Disassembling and assembling cylinder head - Camshaft drive Removing and installing camshafts Installing camshafts Adjusting timing - cylinder bank 1 - 3 Adjusting timing - cylinder bank 4 - 6 Removing and installing valve tappets - engine removed Removing valve tappets of cylinder bank 1 - 3 Installing valve tappets - Cylinder bank 1 - 3 Removing valve tappets of cylinder bank 4 - 6 Installing valve tappets - Cylinder bank 4 - 6 Completing camshafts Sealing cover for camshaft housing (cylinder head cover) Checking guide for valve tappets Removing and installing oil protection tube (engine installed) Removing and installing valve tappets (engine installed) Removing valve tappets of the cylinder bank 1 - 3 (engine installed) Installing valve tappets of the cylinder bank 1 - 3 (engine installed) Adjusting timing of cylinder bank 1 - 3 (engine installed) Removing valve tappets of the cylinder bank 4 - 6 (engine installed) Installing valve tappets of the cylinder bank 4 - 6 (engine installed) Adjusting timing of cylinder bank 4 - 6 (engine installed) Removing and installing closure cap for camshaft bore (engine installed) Checking camshaft (timing) (engine installed) Removing and installing sealing ring for intermidiate shaft (engine installed) Removing and installing solenoid hydraulic valve Reworking cylinder head Removing and installing camshaft housing - GT3 Removing camshaft housing - GT3 Installing camshaft housing - GT3 Removing and installing cylinder head - GT3 Removing cylinder head - GT3 Installing cylinder head - GT3 Disassembling and assembling intermediate shaft - GT3 Engine - Lubrication Removing and installing air/oil separator Removing and installing oil pump with coolant guide housing Removing and installing oil extraction pumps Removing and installing oil extraction pump (engine installed) Removing and installing oil-water heat exhanger - Engine installed Removing and installing oil pan (engine installed) Removing and installing oil filler neck Removing oil extraction pump - GT3 Disassembling and assembling oil extraction pump -GT3 Installing oil extraction pump - GT3 Removing and installing oil cooler - GT3 Removing and installing bracket for oil cooler - GT3 Removing bracket for oil cooler - GT3 Installing bracket for oil cooler - GT3 Removing and Installing oil temperature sensor - GT3 Engine - Cooling Draining and topping up with coolant Removing and installing coolant regulator Removing and installing cooling pump Coolant warning light in instrument cluster Removing coolant pump (engine installed) - GT3 Installing coolant pump (engine installed) - GT3 Removing and installing coolant regulator - GT3 Removing and installing housing for coolant guide - GT3 Removing housing for coolant guide - GT3 Installing housing for coolant guide - GT3 Removing and installing temperature sensor for coolant - GT3 Oil/coolant mixing Checking the cooling system for leaks Removing and installing coolant hoses - GT3 Removing coolant hoses Installing coolant hoses Tightening torques Fuel, exhaust, engine electronics Fuel supply, control Checking fuel pressure Checking quantity delivered by fuel pump Removing and installing fuel pump Calibrating fuel level sensor system Removing and installing fuel filler neck Removing and installing fuel tank Calibrating fuel level sensor system - GT3 Fuel system, electronic injection Disassembling and assembling fuel ring pipe Disassembling and assembling intake distributor Programming DME control module Disassembling and assembling intake distributor - GT3 Exhaust system Removing and installing exhaust system - GT3 Removing exhaust system - GT3 Installing exhaust system - GT3 Removing and installing catalytic converters (engine installed) Starter, power supply, cruise control Removing and installing starter Removing and installing three-phase generator Removing and installing cruise control actuator Removing and installing starter - GT3 Removing and installing three-phase generator - GT3 Removing and installing bracket for oil generator - GT3 Work instructions after disconnecting the battery Ignition system Removing and installing ignition switch Removing spark plugs - GT3 Installing spark plugs - GT3 Transmission, manual transmission 911 Carrera (996) Transmission Technical data 6-Speed manual transmission G96/30 Manual transmission tightening torques Front wheel drive Z96.00 Front-axle drive tightening torques Clutch, control Removing and installing clutch Disassembling and assembling clutch Bleeding the clutch system Removing and installing clutch slave cylinder Removing and installing clutch pedal Clutch boost spring: allocation and grease specification Removing and installing release bearing - GT3 Manual transmission - Actuation, ass. housing Changing transmission oil Removing and installing transmission G 96 Removing and installing the shift console Removing and installing shift and selector cables Removing and installing closure cap for selector force mechanism Manual transmission - Gears, shafts, int. gearsh. Removing and installing sealing ring for input shaft Final drive - Differential, differential lock Removing and installing cover for final drive Removing and installing sealing ring for halfshaft flange of limited-slip differential Removing and installing sealing ring for halfshaft flange of differential 911 Carrera 4 (996) Power Transmission Technical data Final drive - Differential, differential lock Removing and installing front final drive Removing and installing cardan shaft Removing and installing sealing ring for cardan flange Removing and installing viscous clutch Checking function of installed viscous clutch Removing and installing sealing ring for flanged shaft Removing and installing cover for final drive Changing oil for final drive Removing and installing support for final drive Repair 911 Carrera 4 (996) Power Transmission Technical data Final drive - Differential, differential lock Removing and installing front final drive Removing and installing cardan shaft Removing and installing sealing ring for cardan flange Removing and installing viscous clutch Checking function of installed viscous clutch Removing and installing sealing ring for flanged shaft Removing and installing cover for final drive Changing oil for final drive Removing and installing support for final drive 911 Carrera (996) GT3 Power Transmsiion Technical data (GT3) Manual transmission - Actuation, hausing Removing and installing the transmission Removing and installing closure cap for selector force mechanism Disassembling and assembling transmission Disassembling and assembling front transmission cover Disassembling and assembling gear housing Disassembling and assembling transmission housing Manual transmission - Gears, shafts, int. gearsh. Removing and installing sealing ring for input shaft Disassembling and assembling input shaft Removing and installing pinion shaft Removing pinion shaft bearing Final drive - Differential, differential lock Disassembling and assembling GKN differntial lock Removing and installing differential lock adjusting drive set Transmission, automatic transmission 911 Carrera (996) Transmission Technical data 5-speed Tiptronic transmission A96/30 Tightening torques for Tiptronic transmission Front wheel drive Z 96.00 Front-axle drive tightening torques Automatic clutch - Torque converter Removing and installing torque converter Removing and installing torque-converter sealing ring Automatic transmission - Auction, ass. housing Removing and installing selector knob Adjusting selector lever cable Removing and installing selector support Removing and installing selector lever cable Removing and installing shiftlock solenoid Checking and topping up ATF fluid Replacing ATF fluid Removing and installing ATF filter Removing and installing inner oil tube Removing and installing multi-function switch Removing and installing sealing ring for selector shaft Removing and installing tiptronic transmission A 96/00 Automatic transmission - Gears, control Removing and installing hydraulic control unit Removing and installing wiring harness Removing and installing ATF cooler Removing and installing sensor for transmission input speed Removing and installing transmission speed sensor Removing and installing pressure regulator Final drive, differential, differential lock Changing and checking transmission oil in final drive Removing and installing differential Removing and installing sealing ring for short flanged shaft Removing and installing long flanged shaft Removing and installing sealing ring for long flanged shaft Removing and installing final drive/transmission housing double sealing ring 911 Carrera 4 (996) Transmission Technical data Final drive - Differential, differential lock Removing and installing sealing ring for cardan flange Running gear 911 Carrera (996) Running gear Running gear - Overview: 911 Carrera (996) Stabaliser allocation Removing spring strut locking devices - Carrera and GT3 Running gear, general - GT3 Notes on repair instructions - GT3 Tests / notes - GT3 Front wheel suspension, drive shafts Tightening torques for front axle Removing and installing front spring strut Removing and installing front spring strut - GT3 Disassembling and assembling front spring strut Disassembling and assembling front spring strut - GT3 Removing and installing front wheel bearing Installing caster eccentric Rear wheel suspension, drive shafts Tightening torques for rear axle Removing and installing rear spring strut Disassembling and assembling rear spring strut Disassembling and assembling rear spring strut - GT3 Removing and installing rear wheel bearing Removing and installing rear tie rod (toe control arm) Removing and installing rear wheel bearing housing (wheel carrier) Removing and installing drive shaft (manual transmission) Removing and installing drive shaft (Tiptronic transmission) Wheels, tires, suspension alignment Wheels and tyres (tyre pressure / mounting wheel on vehicle) Adjustment values for suspension alignment Alignment cards for Carrera (996) and GT3 Complete suspension alignment Suspension alignment GT3 General tyre mounting instructions Checking rims Identifying size for 18-inch Turbo wheels (Technologie wheels) Tyre failure/tyre sealant - GT3 Tyre mounting for critical wheels/tyre pairs Anti-Lock Brake System (ABS) Important information on ABS 5.3 and ABS/TC 5.3 ABS 5.3 system description ABS/TC 5.3 system description Component arrangement (ABS and ABS/TC) Function of individual components ABS test with Porsche System Tester 2 Removing and installing front speed sensor Removing and installing rear speed sensor Brakes - Brake mechanics Tightening torques for brake mechanics Technical data (brake disc wear limit) Technical data (brake disc wear limit) - GT3 measuring brake pad thickness Removing and installing front disc brake pads Removing and installing rear disc brake pads Adjusting brake push rod Checking brake-light switch setting Adjusting parking brake shoes Removing and installing front brake disc Removing and installing rear brake disc Removing and installing parking brake shoes Measuring lateral runout of front brake discs Measuring lateral runout of rear brake discs Removing and installing brake pedal Brakes - Hydraulics, regulator, booster Tightening torques for brake hydraulics Bleeding brakes Changing brake fluid Steering Tightening torques for steering Test and assembly work on power steering Removing and installing steering wheel (airbag) Replacing steering system after accident damage Removing and installing steering gear Plug couplings for steering hydraulics Removing and installing lock barrel Replacing steering lock Removing and installing hydraulic pump 911 Carrera 4 (996) Running gear Overview of 911 Carrera 4 running gear Notes on repair instructions Tests/notes for all-wheel drive Stabalizer allocation Anti-Lock Brake System (ABS) Overview of PSM references Calibrating steering angle sensor PSM component arrangement Brakes - Brake mechanics Technical data (brake disc wear dimension) Brakes - Hydraulics, regulator, booster Bleeding brakes (vehicle with PSM) Changing brake fluid (vehicle with PSM) Body Body - general Safety instructions for body repair Safety instructions for disassembling components Safety instructions for air conditioning Safety instructions for fuel tank Safety instructions for for paintwork, glass, upholstery, linings Safety instructions for airbag system Safety instructions for door Safety instructions for sliding roof Safety instructions for rear spoiler Safety instructions for rear window Safety instructions for windscreen Safety instructions for heat shields Safety instructions for cabriolet convertible top Safety instructions for roll-over protection system Safety instructions for plug location plan (body) Safety instructions for water drains (body) Safety instructions for welding Safety instructions for Teromix-6700 two-component adhesive Safety instructions for hydraulic system Safety instructions for hardtop Safety instructions for belt strap holder General information and quality notes Electronic control modules - Protection against overvoltage - Replacing control modules Tools and metalworking tools for body repairs Straightening systems Metalworking tools - Electrical equipment - Mechanical equipment - Compressed-air equipment - Welding equipment Check dimensions for body repair Floor assembly control dimensions for the 996 Carrera model up to model year 2000 Floor assembly control dimensions for the the GT3 model Floor assembly control dimensions for the 996 Carrera model from model year 2001 Body parts of high-strength steel Water drainage plan Water drainage plan - Cabriolet Check dimensions for body repair - Cabriolet structure Plug location plan Diagram - body gap dimensions Diagram - keys to symbols for welding work Resistance spot welding Inert-gas arc welding (MAG procedure) Gas welding Seam seals Accessories - Front lid - Doors - Sliding roof panel - Rear lid Work sequence for accident repair Body front Removing and installing wheel housing liner Removing and installing the wing Replacing closing panel Cutting out closing panel and front floor panel Preparing closing panel and front floor panel for installation and fitting Welding in closing panel and front floor panel Tools and materials Replacing wheel housings and side members (sectional repair) Cutting out wheel housings and side member Preparing wheel housings and side members for installation and fitting Welding in wheel housing and side members Replacing wheel housings Removing wheel housing, lower shell and outer side member from the body Preparing wheel housing, lower shell and outer side member for installation and fitting Welding wheel housing, lower shell and outer side members into the body Tools and materials Cleaning front water drains on Coupe and Cabriolet Replacing front wall Cutting out front wall Preparing front wall for installation and fitting Welding in front wall Tools and materials Replacing front wall - Carrera 4 / GT 3 Cutting out front wall Preparing front wall for installation and fitting Welding in front wall Tools and materials Body centre, roof, frame Removing and installing underbody cover Repalcing rear centre panel Removing and installing deformation element Replacing roof Disconnecting roof Preparation of roof for installation and fitting Welding in roof Tools and materials Replacing lower side member Cutting out lower side member Preparation for installation of lower side member and fitting Welding in lower side member Tools and materials Replacing lower side member - Cabriolet Cutting out lower side member Preparation for installation of lower side member and fitting Welding lower side memeber Tools and materials Replacing seat cross member Cutting out seat cross member Preparation of seat cross member for installation and fitting Welding in seat cross member Tools and materials Body rear Removing and installing wheel housing liner Cleaning rear water drains on Coupe and Cabriolet Replacing side section Replacing side section - Cabriolet Replacing rear closing panel Replacing rear closing panel - GT 3 Cutting out rear closing panel Preparing the rear closing panel for installation and fitting Welding in rear closing panel Tools and materials Lids Disassembling and assembling front lid Disassembling and assembling rear lid Disassembling and assembling release for front lid - up to model year 2000 Disassembling and assembling release for rear lid - up to model year 2000 Disassembling and assembling rear lid - GT3 Disassembling and assembling release for front lid - as of model year 2001 Disassembling release for front lid Assembling release for front lid Disassembling and assembling release for rear lid - from model year 2001 Disassembling release for rear lid Assembling release for rear lid Door front, central locking system Removing and installing door Disassembling and assembling door Disassembling door Assembling door Adjustment instructions for assembly of the door Diagram: sheetmetal clips and grommets Basic setting of door lock - Basic setting of the door lock before installation Standardising the system - Standardising the power windows - Blockage detection function - Precondition for operation of the power windows Fitting the door window in the clamping jaws Adjusting the door window angle in the vehicle's longitudinal direction Adjusting the door window height - Adjustment procedure: - Checking the adjustment: Adjustment of the door window pressing force on the door seal at the top and sides - Adjustment procedure: Checking the adjustement: Adjusting the lower stop of the power window unit Disassembling and assembling door handle Setting the door Removing and installing inner door release (bowden cable) for door lock Removing and installing door handle Removing and installing orientation lighting (LED light-emitting diodes) Removing orientation lighting (LED light-emitting diodes) Installing orientation lighting (LED light-emitting diodes) Body equipment, exterior Body equipment Colour range for 1998 models Colour range for 1999 models Colour range for 2000 models Colour range for 2001 models Exterior paintwork solid Exterior paintwork metallic / pearl Processing of Porsche 2-component window bonding agents Overview of tools and materials Mixing procedure Sliding roof Removing and installing sliding roof panel Removing and installing lifting/sliding roof drive Re-teaching the lifting/sliding roof drive Removing and installing frame for sliding roof Disassembling and assembling frame for sliding roof Convertible top, hardtop Removing and installing convertible top Diagram of convertible top Overview of convertible-top components Removing convertible top Installing convertible top Removing and installing water collection tray Removing and installing convertible-top compartment lid Replacing convertible-top covering Adjusting Cabriolet convertible top Convertible top repair - after emergency operation Removing and installing rear side section flap Removing and installing hydraulic cylinders Removing and installing convertible-top control module Removing and installing convertible-top compartment lid drive Removing and installing hardtop Disassembling and assembling hardtop Replacing convertible-top frame Removing and installing micro switch for convertible-top compartment lid Removing and installing micro switch for rear side section flap Removing and installing additional flap Assembly instructions for hardtop assembly fixture Converting hinge from convertible-top compartment lid (Cabriolet) Removing and installing potentiometer for convertible-top interrogation Removing and installing motor for rear side section flap Calibrating convertible top Adjusting the hardtop Care and cleaning of the convertible top Cleaning the convertible top Care of convertible top Care of convertible-top seals Bumpers Removing and installing front spoiler Removing and installing rear spoiler Removing and installing front spoiler - GT 3 Glazing, window control Removing and installing windscreen Removing the windscreen Fitting the windscreen Overview of tools and materials Removing and installing side window Removing and installing rear window Removing and installing rear window (hardtop) Removing and installing flexible rear window of Cabriolet Removing and installing rear power windows (Cabriolet) Removing and installing rear side window (Cabriolet) Removing and installing rear side window seal (Cabriolet) Removing and installing power window motor Checking function of heating for rear window Exterior equipment Disassembling and assembling the rearview mirror Removing and installing roof joint strip Removing and installing sill cover - GT 3 Checking function of heating for mirror glass Interior equipment Removing and installing the interior rearview mirror Bonding the interior rearview mirror Removing and installing centre console Removing and installing sun visors Disassembling and assembling sun visors Removing and installing inner sill (driver's side) - as of model year 2001 Disassembling release for front lid Assembling release for front lid Removing and installing inner sill (passenger's side) Removing inner sill Installing inner sill Passenger protection Safety regulations for airbag vehicles Disposal of airbag units Removing and installing the driver's airbag unit Removing and installing the contact unit Removing and installing the triggering unit for the airbag Removing and installing the passenger's airbag unit Removing and installing the side airbag unit Removing and installing roll-over bar Removing and installing frame for roll-over protection system Removing and installing control module for roll-over protection system Removing and installing roll-over bar - GT 3 - up to model year 2000 Removing and installing roll-over bar - GT 3 - up to model year 2001 Removing roll-over bar Adjusting roll-over bar Assembly instructions for the rear trim, the floor covering and the closure caps Body equipment, interior Body equipment, interior Special notes for the care of soft-lock paint surfaces Light soiling (e.g. dust) Heavy soiling (e.g. oily, greasy dirt) Linings, insulation Disassembling and assembling the dashboard Disassembling the dashboard - Removing the regulator for wiping interval - Removing the cigarette lighter Assembling the dashboard - Installing the regulator for wiping interval - Instaling the cigarette lighter Removing and installing the dashboard Removing and installing door trim panel Remove door trim panel Install door trim panel Additional assembly notes on bowden cable variant A and inner door handle - Up to Veh. Ident. Nos. Bowden cable variant A - Up to Veh. Ident. Nos. Inner door handle variant A - Removal and installation of bowden cable variant A Assembly note on door film for vehicles without side airbag Fitting sliding strip on the inner door panel Removing and installing oddments compartment lid Removing and installing oddments compartment lid Removing and installing cowl panel cover Removing and installing roof lining - cabriolet Removing and installing side-panel lining Removing side-panel lining Installing side-panel lining Removing and installing trim of A, B and C-pillars Removing and installing trim of A, B and C-pillars Installing trim of A, B and C-pillars Removing and installing roof lining Seat frames Removing and installing front seat Removing front seat Installing front seat Removing and installing bucket seat - GT3 Air conditioning Air conditioning Technical data for the air conditioning system Heating Removing and installing heat exchanger Ventilation Removing and installing mechanical heating / fresh air control Removing and installing heating / fresh air unit Installing and adjusting bowden cables of the heating/fresh-air control Removing and installing heater/fresh-air blower motor Removing and installing drive motor for frsh-air/recirculation valve Removing and installing bulb for rotary blower switch Air conditioning Safety regulations when handling refrigerant R 134a Assembly work on the air-conditioning system Setpoints for pressures and temperatures Removing and installing pressure switch for the air-conditioning system Removing and installing fluid tank Removing and installing the compressor Removing and installing the expansion valve Installing and removing the heating/air-conditioning unit Removing and installing the condensor Removing and installing the magnetic coupling Removing and installing drive motors of the heater/air-conditioning unit Removing and installing drive motor for fresh-air/recirculation valve Removing and installing outside temperature sensor Removing and installing inside temperature sensor Removing and installing footwell blower outlet sensor Removing and installing blower driver Removing and installing fan for condenser Removing and installing ballast resistor for fan motor Removing and installing the heating/air-conditioning unit Removing and installing compressor - GT3 Electrics General Work instructions after disconnecting the battery Instruments, alarm system Removing and installing instrument cluster Disassembling and assembling instrument cluster Removing and installing horn Setting ahead the total mileage counter in the instrument cluster Coolant warning light in instrument cluster Radio, telephone, on-board computer, navigation Setting hands-free microphone to telephone type Removing and installing sensor for ParkAssistent Removing and installing display and operator control unit (PCM) Removing and installing navigation unit Removing and installing GPS antenna Retrofitting mobile communication systems Adjusting (calibrating) PCM navigation unit Windshield wiper and washer system Removing and installing wiper link Removing and installing wiper blades Removing and installing wiper motor Removing and installing rear-window wiper system Non-adjustable spray nozzles Removing and installing tank for windscreen washer system Removing and installing pump for windscreen washer system Removing and installing pump for headlight washing system Removing and installing fluid level indicator Removing and installing spray nozzle for headlight washing system Lights, lamps, switches exterior Removing and installing headlights Headlights - basic adjustment in body Removing and installing main light switch Removing and installing servo motor for headlight adjustment Removing and installing hazard warning light switch Masking film for left/right-hand traffic Bulb overview and installation instructions Removing and installing halogen bulb Removing and installing bulb for parking light Removing and installing bulb for fog light Removing and installing bulb for direction indicator light Removing and installing bulb for side direction indicator light Removing and installing bulb for tail light Removing and installing for number plate light Removing and installing bulb for raised brake light Removing and installing gas discharge lamp (Litronic headlights) Removing and installing control module for gas discharge lamp Removing and installing ignition unit for gas discharge lamp Removing and installing servo motor for automatic headlight beam adjustment Left / right traffic conversion for Litronic headlights Troubleshooting on Litronic headlight (dipped beam) Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing control module for automatic headlight beam adjustment Lights, lamps, switches interior, theft protection Removing and installing signal converter/immobiliser Removing and installing passenger compartment monitoring sensor Additional alarm system M 534 Radio remote control in hand-held transmitter does not function Bulb table and installation instructions Removing and installing bulb for door warning light Removing and installing bulb for luggage compartment light Removing and installing bulb for interior light Removing and installing bulb for instrument cluster Removing and installing bulb for engine compartment light Teaching hand-held transmitter Main switch for power supply - GT3 Disassembling and assembling hand-held transmitter Wiring Diagrams Wiring Removing and installing current distributor Removing and installing fusible element in the current distributor Allocation of free fuse connection points Measurement of closed-circuit current Repair of main wiring harness Repair of rear wiring harness Wiring diagram for '98 model 911 Carrera (996) Wiring diagram for '99/'00 model 911 Carrera (996) Service Information Technik 911 Targa 911 Carrera 4S All GROUP 0 DIAGNOSIS TO 45 DIAGNOSIS, PART 1 (UP TO REPAIR GROUP 45) General Installation location, diagnositc socket Operating instructions, Porsche System Tester 2 DME System M 11 Programming DME control module Tiptronic System G 50 Anti-lock brake system diagnosis System PSM 5.3 and ABS/TC 5.3 PSM System PSM 04 System PSM 05XX GROUP 0 DIAGNOSIS FROM 61 DIAGNOSIS, PART 2 (AS OF REPAIR GROUP 61) Convertible-top diagnosis System B 3.2 Airbag Diagnosis System B 04 Airbag Diagnosis System B 05 Roll-over protection system diagnosis System UEB11 Seat memory diagnosis System S 01 Heating diagnosis System H 01 Alarm system diagnosis System I 32 Instrument cluster diagnosis System K 0X PCM diagnosis System N 01 ParkAssistent diagnosis System P 01 Headlight beam adjustment diagnosis System HBA 01 GROUP 1 ENGINE TO 13 ENGINE, PART 1 (UP TO REPAIR GROUP 13) Engine Tightening torques for engines M96/01 3.4 l engine performance kit / X51 Engine - Crankcase, suspension Removing and installing engine (vehicle with Tiptronic transmission) Disassembling and assembling engine Disassembling and assembling crankcase halves Removing and installing engine - GT3 Disassembling and assembling engine - GT3 Disassembling and assembling crankcase - GT3 Removing cylinder - GT3 Engine - Crankshaft, pistons Removing and installing drive belt Removing and installing deflection rollers for drive belt Removing and installing tensioning roller for drive belt Removing and installing belt tensioner Disassembling and assembling belt tensioner Disassembling and assembling bearing housing with crankshaft Removing and installing crankshaft sealing ring Removing and installing crankshaft sealing ring - engine installed Removing and installing pistons Removing and installing drive belt - GT3 Disassembling and assembling belt tensioner - GT3 Disassembling and assembling crankshaft - GT3 Removing and installing pistons - GT3 Installing pistons - GT3 Installing piston pin with piston-pin circlip - GT3 GROUP 1 ENGINE FROM 15 ENGINE, PART 2 (AS OF REPAIR GROUP 15) Engine - Cylinder head, valve drive Diasassembling and assembling cylinder head - Inner parts Removing and installing valve springs Removing and installing valve stem seal Installing cylinder head Disassembling and assembling cylinder head - Camshaft drive Removing and installing camshafts Installing camshafts Adjusting timing - cylinder bank 1 - 3 Adjusting timing - cylinder bank 4 - 6 Removing and installing valve tappets - engine removed Removing valve tappets of cylinder bank 1 - 3 Installing valve tappets - Cylinder bank 1 - 3 Removing valve tappets of cylinder bank 4 - 6 Installing valve tappets - Cylinder bank 4 - 6 Completing camshafts Sealing cover for camshaft housing (cylinder head cover) Checking guide for valve tappets Removing and installing oil protection tube (engine installed) Removing and installing valve tappets (engine installed) Removing valve tappets of the cylinder bank 1 - 3 (engine installed) Installing valve tappets of the cylinder bank 1 - 3 (engine installed) Adjusting timing of cylinder bank 1 - 3 (engine installed) Removing valve tappets of the cylinder bank 4 - 6 (engine installed) Installing valve tappets of the cylinder bank 4 - 6 (engine installed) Adjusting timing of cylinder bank 4 - 6 (engine installed) Removing and installing closure cap for camshaft bore (engine installed) Checking camshaft (timing) (engine installed) Removing and installing sealing ring for intermidiate shaft (engine installed) Removing and installing solenoid hydraulic valve Reworking cylinder head Removing and installing camshaft housing - GT3 Removing camshaft housing - GT3 Installing camshaft housing - GT3 Removing and installing cylinder head - GT3 Removing cylinder head - GT3 Installing cylinder head - GT3 Disassembling and assembling intermediate shaft - GT3 Engine - Lubrication Removing and installing air/oil separator Removing and installing oil pump with coolant guide housing Removing and installing oil extraction pumps Removing and installing oil extraction pump (engine installed) Removing and installing oil-water heat exhanger - Engine installed Removing and installing oil pan (engine installed) Removing and installing oil filler neck Removing oil extraction pump - GT3 Disassembling and assembling oil extraction pump -GT3 Installing oil extraction pump - GT3 Removing and installing oil cooler - GT3 Removing and installing bracket for oil cooler - GT3 Removing bracket for oil cooler - GT3 Installing bracket for oil cooler - GT3 Removing and Installing oil temperature sensor - GT3 Engine - Cooling Draining and topping up with coolant Removing and installing coolant regulator Removing and installing cooling pump Coolant warning light in instrument cluster Removing coolant pump (engine installed) - GT3 Installing coolant pump (engine installed) - GT3 Removing and installing coolant regulator - GT3 Removing and installing housing for coolant guide - GT3 Removing housing for coolant guide - GT3 Installing housing for coolant guide - GT3 Removing and installing temperature sensor for coolant - GT3 Oil/coolant mixing Checking the cooling system for leaks Removing and installing coolant hoses - GT3 Removing coolant hoses Installing coolant hoses Tightening torques GROUP 2 FUEL-EXHAUST FUEL, EXHAUST, ENGINE ELECTRONICS Fuel supply, control Checking fuel pressure Checking quantity delivered by fuel pump Removing and installing fuel pump Calibrating fuel level sensor system Removing and installing fuel filler neck Removing and installing fuel tank Calibrating fuel level sensor system - GT3 Fuel system, electronic injection Disassembling and assembling fuel ring pipe Disassembling and assembling intake distributor Programming DME control module Disassembling and assembling intake distributor - GT3 Exhaust system Removing and installing exhaust system - GT3 Removing exhaust system - GT3 Installing exhaust system - GT3 Removing and installing catalytic converters (engine installed) Starter, power supply, cruise control Removing and installing starter Removing and installing three-phase generator Removing and installing cruise control actuator Removing and installing starter - GT3 Removing and installing three-phase generator - GT3 Removing and installing bracket for oil generator - GT3 Work instructions after disconnecting the battery Ignition system Removing and installing ignition switch Removing spark plugs - GT3 Installing spark plugs - GT3 GROUP 3 TRANSMISSION-MANUAL TRANSMISSION, MANUAL TRANSMISSION 911 Carrera (996) Transmission Technical data 6-Speed manual transmission G96/30 Manual transmission tightening torques Front wheel drive Z96.00 Front-axle drive tightening torques Clutch, control Removing and installing clutch Disassembling and assembling clutch Bleeding the clutch system Removing and installing clutch slave cylinder Removing and installing clutch pedal Clutch boost spring: allocation and grease specification Removing and installing release bearing - GT3 Manual transmission - Actuation, ass. housing Changing transmission oil Removing and installing transmission G 96 Removing and installing the shift console Removing and installing shift and selector cables Removing and installing closure cap for selector force mechanism Manual transmission - Gears, shafts, int. gearsh. Removing and installing sealing ring for input shaft Final drive - Differential, differential lock Removing and installing cover for final drive Removing and installing sealing ring for halfshaft flange of limited-slip differential Removing and installing sealing ring for halfshaft flange of differential 911 Carrera 4 (996) Power Transmission Technical data Final drive - Differential, differential lock Removing and installing front final drive Removing and installing cardan shaft Removing and installing sealing ring for cardan flange Removing and installing viscous clutch Checking function of installed viscous clutch Removing and installing sealing ring for flanged shaft Removing and installing cover for final drive Changing oil for final drive Removing and installing support for final drive Repair 911 Carrera 4 (996) Power Transmission Technical data Final drive - Differential, differential lock Removing and installing front final drive Removing and installing cardan shaft Removing and installing sealing ring for cardan flange Removing and installing viscous clutch Checking function of installed viscous clutch Removing and installing sealing ring for flanged shaft Removing and installing cover for final drive Changing oil for final drive Removing and installing support for final drive 911 Carrera (996) GT3 Power Transmsiion Technical data (GT3) Manual transmission - Actuation, hausing Removing and installing the transmission Removing and installing closure cap for selector force mechanism Disassembling and assembling transmission Disassembling and assembling front transmission cover Disassembling and assembling gear housing Disassembling and assembling transmission housing Manual transmission - Gears, shafts, int. gearsh. Removing and installing sealing ring for input shaft Disassembling and assembling input shaft Removing and installing pinion shaft Removing pinion shaft bearing Final drive - Differential, differential lock Disassembling and assembling GKN differntial lock Removing and installing differential lock adjusting drive set GROUP 3 TRANSMISSION-AUTOMATIC ENTIRE VEHICLE - GENERAL General Engine Transmission Running Gear Body Electrics Technical Data Plug-in couplings for pipelines (new system) Lifting the vehicle Power supply - general (work instructions after disconnecting the battery) Technical data Boxster (2.7 I) Technical data Boxster S (3.2 l) Sales Check Removing transport arrangement Convertible top: Checking operation coding alarm system for Great Britain and Belgium Maintenance Maintenance schedule Maintenance DIAGNOSIS, PART 1 (UP TO REPAIR GROUP 45) General Installation location, diagnositc socket Operating instructions, Porsche System Tester 2 DME diagnosis System M 08 Tiptronic diagnosis System G 40 Anti-lock brake system diagnosis System ABS 5.3 and ABS/TC 5.3 DIAGNOSIS, PART 2 (AS OF REPAIR GROUP 69) Airbag Diagnosis System B 04 System B 05 Seat memory diagnosis System S 01 Heating diagnosis System H 01 Alarm system diagnosis System I 16 Instrument cluster diagnosis System K 0X PCM diagnosis System N 01 ParkAssistent diagnosis System P 01 Headlight beam adjustment diagnosis System HBA 01 Alarm system diagnosis System I 32 ENGINE, PART 1 (UP TO REPAIR GROUP 13) Engine Technical data engine M96/20 Differences between Boxster 2.5l, 27l and Boxster S (3.3l) engines Tightening torques for engines M96/20 (2.5l), M96/21 (3.2l), M96/22 (2.7l) Engine - Crankcase, suspension Removing engine, M96/20 (2.5l) with manual transmission Special tools Adjusting tool Removing engine Installing engine, M96/20 (2.5l) with manual transmission Special tools Adjusting tool Special notes Installing engine Tightening torques Disassembling and assembling engine Disassembling and assembling positive crankcase ventilation Disassembling and assembling crankcase halves, engine M96/20, M96/21, M96/22 Mounting instructions Assembling the crankcase halves Tightening torques Removing engine, M96/20 (2.5l) with Tiptronic transmission Special tools Adjusting tool Removing engine Installing engine, M96/20 (2.5l) with Tiptronic transmission Special tools Adjusting tool Special notes Installing engine Tightening torques Removing engine, M96/21 (3.2l) and m96/22 (2.7l) with manual transmission Special tools Adjsuting tool Removing engine Installing engine, M96/21 (3.2l) and M96/22 (2.7l) with manual transmission Special tools Adjsuting tool Special notes Installing engine Tightening torques Disassembling and assembling engine carrier Engine - Crankshaft, pistons Removing and installing drive belt Removing and installing deflection rollers for drive belt Removing and installing tensioning roller for drive belt Removing and installing belt tensioner Disassembling and assembling belt tensioner Disassembling and assembling bearing housing with crankshaft Removing and installing crankshaft Removing and installing pistons Removing and installing crankshaft sealing ring (engine installed) Removing and installing crankshaft sealing ring (engine installed) Removing and installing pistons - Boxster S Removing and installing pistons for engine type M96/22 (2.7l) ENGINE, PART 2 (AS OF REPAIR GROUP 15) Engine - Cylinder head, valve drive Diasassembling and assembling cylinder head Removing and installing valve springs Removing and installing valve stem seal Removing and installing camshafts Removing and installing valve tappets (engine removed) Completing camshafts Sealing cover for camshaft housing (cylinder head cover) Checking guide for valve tappets Removing and installing oil protection tube (engine installed) Removing and installing valve tappeet (engine installed) Removing and installing closure cap for camshaft bore Removing and installing sealing ring for intermidiate shaft Removing and installing solenoid hydraulic valve Reworking cylinder head Camshafts - assignment Engine - Lubrication Removing and installing air/oil separator Removing and installing oil pan (engine installed) Removing and installing oil pump with coolant guide housing Removing and installing oil extraction pumps Removing and installing oil extraction pump (engine installed) Removing and installing oil-water heat exhanger - Engine installed Checking oil pressure Engine - Cooling Removing and installing cooling pump Removing and installing coolant regulator Removing and installing coolant temperature sensor Draining and topping up with coolant Checking cooling system for leaks FUEL, EXHAUST, ENGINE ELECTRONICS Fuel supply, control Checking fuel pressure Checking quantity delivered by fuel pump Removing and installing fuel pump Calibrating fuel level sensor system Removing and installing fuel return line Fuel system, electronic injection Disassembling and assembling fuel ring pipe Disassembling and assembling intake distributor Diagram of hose connections Disassembling and assembling air guide cowl Programming DME control module Removing and installing mass air flow sensor Removing and installing DME control module Removing and installing oxygen sensor Removing and installing throttle body - Boxster S Removing throttle body - Boxster S Installing throttle body - Boxster S Removing and installing injection valve - Boxster S Removing injection valves - Boxster S Installing injection valves - Boxster S Removing and installing intake distributor - Boxster S Removing intake distributor - Boxster S Installing intake distributor - Boxster S Exhaust system Replacing exhaust system Starter, power supply, cruise control Removing and installing starter Removing and installing three-phase generator Removing and installing cruise control actuator Removing and installing starter - Boxster S Work instructions after disconnecting the battery Ignition system Removing and installing rotor for hall sendor Removing and installing pulse sender TRANSMISSION, MANUAL TRANSMISSION Power transmission Technical data (transmission G 86) Clutch, control Disassembling and assembling clutch Bleeding the clutch system Removing and installing clutch pedal Clutch boost spring: allocation and grease specification Manual transmission - Actuation, housing Changing and checking transmission oil (transmission G 86) Removing and installing the shift console Removing and installing shift and selector cables Adjusting intermidiate lever (transmission connection) Removing and installing transmission G 86 Disassembling and assembling transmission G 86 Disassembling and assembling transmission case cover (transmission G 86) Disassembling and assembling transmission case (transmission G 86) Manual transmission - Gears, shafts, int. gearsh. Disassembling and assembling the input shaft (transmission G 86) Adjusting the input shaft (transmission G 86) Disassembling and assembling output shaft (transmission G 86) Final drive - Differential, differential lock Removing and installing differential (transmission G 86) Disassembling and assembling the differential (transmission G 86) Adjusting the drive set (transmission G 86) TRANSMISSION, AUTOMATIC TRANSMISSION Transmission Technical data Automatic clutch - Torque converter Removing and installing torque converter Removing and installing sealing ring for torque converter Automatic transmission - Auction, ass. housing Removing and installing selector lever cable Adjusting selector lever cable Removing and installing selector knob Removing and installing selector support Removing and installing shiftlock solenoid Removing and installing deflection lever Removing and installing tiptronic transmission Checking and topping up ATF fluid Changing ATF fluid Removing inner oil tube Removing and installing multi-function switch Removing and installing gasket for spur gear cover Removing and installing sealing ring for selector shaft Automatic transmission - Gears, control Removing and installing hydraulic control unit Removing and installing sensor for transmission input speed Removing and installing transmission speed sensor Removing and installing wiring harness Removing and installing ATF cooler Final drive - Differential, differential lock Changing and checking transmission oil in final drive Disassembling and assembling final drive Removing and installing differential Removing and installing sealing ring for short flanged shaft Removing and installing long flanged shaft Removing and installing sealing ring for long flanged shaft Removing and installing double sealing ring for final drive/transm. housing RUNNING GEAR Running gear Removing transport arragement Overview of Boxster running gear General information - Boxster S Notes on repair instructions - Boxster S Front wheel suspension, drive shafts Tightening torques for front axle Removing and installing rear spring strut Disassembling and assembling front spring strut Installing caster eccentric Removing and installing front wheel bearing Removing and installing front axle strut (control arm) Rear wheel suspension, drive shafts Tightening torques for rear axle Removing and installing rear spring strut Disassembling and assembling rear spring strut Removing and installing diagonal brace Removing and installing cable Removing and installing rear wheel bearing Removing and installing rear tie rod (toe control arm) Removing and installing drive shaft Removing and installing rear axle strut (control arm) Removing and installing rear stabalizer Removing and installing rear-axle cross member Removing and installing sheetmetal brace Wheels, tires, suspension alignment Wheels and tyres (tyre pressure / mounting wheel on vehicle) Adjustment values for suspension alignment Alignment cards for Boxster/Boxster S Complete suspension alignment General tyre mounting instructions Checking rims Tyre mounting with conventional mounting machines Identifying size of 18-inch Turbo wheels (Technologie wheels) Tyre mounting for critical wheels/tyre pairs Anti-Lock Brake System (ABS) Important information on ABS 5.3 and ABS/TC 5.3 ABS 5.3 system description ABS/TC 5.3 system description Component arrangement (ABS and ABS/TC) Function of individual components ABS test with Porsche System Tester 2 Removing and installing front speed sensor Removing and installing rear speed sensor Removing and installing hydraulic unit Brakes - Brake mechanics Tightening torques for brake mechanics Technical data (brake disc wear limit) Technical data - Boxster S (brake disc wear limit) measuring brake pad thickness Removing and installing front disc brake pads Removing and installing rear disc brake pads Removing and installing front disc brake pads - Boxster S Removing and installing rear disc brake pads - Boxster S Adjusting brake push rod (adjusting stop light switch) Adjusting parking brake shoes Removing and installing front brake disc Removing and installing rear brake disc Removing and installing parking brake shoes Measuring lateral runout of front brake discs Measuring rear brake disc lateral runout Removing and installing brake pedal Brakes - Hydraulics, regulator, booster Tightening torques for brake hydraulics Bleeding brakes Changing brake fluid Removing and installing brake master cylinder Removing and installing brake booster Steering Tightening torques for steering Test and assembly work on power steering Removing and installing steering wheel (airbag) Replacing steering system after accident damage Removing and installing steering gear Plug couplings for steering hydraulics Plug-in couplings for pipelines Removing and installing ignition switch Removing and installing lock barrel Removing and installing hydraulic pump Replacing steering lock BODY Body Safety instructions for body repair Safety instructions for disassembling components Safety instructions for air conditioning Safety instructions for fuel tank Safety instructions for for paintwork, glass, upholstery, linings Safety instructions for airbag system Safety instructions for door Safety instructions for sliding roof Safety instructions for rear spoiler Safety instructions for rear window Safety instructions for windscreen Safety instructions for heat shields Safety instructions for cabriolet convertible top Safety instructions for roll-over protection system Safety instructions for plug location plan (body) Safety instructions for water drains (body) Safety instructions for welding Safety instructions for Teromix-6700 two-component adhesive Safety instructions for hydraulic system Safety instructions for hardtop Safety instructions for belt strap holder General information and quality notes Electronic control modules - Protection against overvoltage - Replacing control modules Tools and metalworking tools for body repairs Repair check dimensions Body parts of high-strength steel Diagram of safety passenger compartment Water drainage plan Plug location plan Body gap dimensions Diagram - key to symbols for welding work Seam seals Accessories - Front lid - Doors - Rear lid Work sequence for accident repair Body front Removing and installing wheel housing liner Removing and installing the wing Replacing closing panel Cutting out closing panel and front floor panel Preparing closing panel and front floor panel for installation and fitting Welding in closing panel and front floor panel Tools and materials Replacing wheel housings and side members (sectional repair) Cutting out wheel housings and side member Preparing wheel housings and side members for installation and fitting Welding in wheel housing and side members Replacing wheel housings Removing wheel housing, lower shell and outer side member from the body Preparing wheel housing, lower shell and outer side member for installation and fitting Welding wheel housing, lower shell and outer side members into the body Tools and materials Cleaning front water drains Replacing front wall Cutting out front wall Preparing front wall for installation and fitting Welding in front wall Tools and materials Body centre, roof, frame Removing and installing underbody cover Replacing outer lower side member Separating outer lower side member Preparation for installation of lower side member and fitting Welding lower side memeber Tools and materials Replacing seat cross member Cutting out seat cross member Preparation of seat cross member for installation and fitting Welding in seat cross member Tools and materials Body rear Removing and installing wheel housing liner Replacing side section Cleaning rear water drains Replacing end cross member Separating end cross member Preparing the rear end cross member for installation and inserting Inserting end cross member Replacing rear trunk floor panel Separating rear trunk panel Preparing the rear trunk floor panel for installation and inserting Inserting rear trunk floor panel Replacing rear cover panel Separating rear cover panel Preparing the rear cover panel for installation and inserting Inserting the rear cover panel Tools and materials Replacing rear wheel housing Cutting through rear wheel housing Preparing the rear wheel housing for installation and fitting Welding in rear wheel housing Tools and materials Lids, flaps Disassembling and assembling front lid Disassembling and assembling rear lid Replacing the model logo Disassembling and assembling release for lid Disassembling and assembling release for rear lid Removing and installing lid hinge Removing and installing lower part of lid lock at rear Disassembling and assembling release for front lid- from model year 2001 Disassembling release for front lid Assembling release for front lid Disassembling and assembling release for rear lid - from model year 2001 Disassembling release for rear lid Assembling release for rear lid Removing and installing lower part of front lid lock - from model year 2001 Removing and installing bowden cable for lock actuation Door front, central locking system Removing and installing door Disassembling and assembling door Disassembling door Assembling door Adjustment instructions for assembly of the door Diagram: sheetmetal for assembly of the door Basic setting of door lock - Basic setting of the door lock before installation Standardising the system - Standardising the power windows - Blockage detection function - Precondition for operation of the power windows Fitting the door window in the clamping jaws Adjusting the door window angle in the vehicle's longitudinal direction Adjusting the door window height - Adjustment procedure: - Checking the adjustment: Adjustment of the door window pressing force on the door seal at the top and sides - Adjustment procedure: Checking the adjustement: Adjusting the lower stop of the power window unit Disassembling and assembling door handle Setting the door BODY EQUIPMENT, EXTERIOR Body equipment Colour range for 1997 models Colour range for 1998 models Colour range for 1999 models Colour range for 2000 models Processing of Porsche 2-component window bonding agents Overview of tools and materials Mixing procedure Colour range for 20001 models Exterior paintwork solid Exterior paintwork metallic / pearl Special paintwork metallic / pearl Convertible top, hardtop Removing and installing convertible top Diagram of convertible top Overview of convertible-top components up to model year 1999 Overview of microswitch test plan up to model year 1999 Overview of convertible-top components up to model year 2000 Removing convertible top Installing convertible top Replacing convertible-top covering Removal overview of the convertible-top covering components, part 1 Removal overview of the convertible-top covering components, part 2 Removal convertible-top covering Installation overview of the convertible-top covering components, part 1 Installation overview of the convertible-top covering components, part 2 Installing the convertible-top covering Replacing convertible-top frame Overview of replacing convertible-top fram, part 1 Overview of replacing convertible-top fram, part 2 Overview of replacing convertible-top fram, part 3 Overview of replacing convertible-top fram, part 4 Replacing convertible-top frame Conversion measure on the tension bow for the tension strap in vehicles produced before 12.04.2000 Conversion measure on the tension bow for the roof liner in vehicles produced before 12.04.2000 Removing and installing hardtop Disassembling and assembling hardtop Removal instructions for hardtop assembly fixture Adjusting convertible top gear Troubleshooting in convertible top operation Removing and installing hardtop fastening Adjusting the hardtop Removing and installing roof liner Removal overview of roof liner Removing roof liner Installation overview of roof liner Installing roof liner Replacing the tension cable Removing the tension cable Installing the tension cable Care and cleaning of the convertible top Cleaning the convertible top Care of convertible top Care of convertible-top seals Bumpers Removing and installing front spoiler Removing front spoiler Installing front spoiler Removing and installing rear spoiler Disassembling and asembling front spoiler Disassembling front spoiler Assembling front spoiler Disassembling and assembling front spoiler - Boxster S Disassembling front spoiler Assembling front spoiler Removing and installing bumper and accessories Glazing, window control Removing and installing the windscreen Removing the windscreen Fitting the windscreen Overview of tools and materials Removing and installing rear window (hardtop) Removing and installing power window motor Checking function of heating for rear window Exterior equipment Disassembling and assembling the rearview mirror Removing and installing rear spoiler Removing and installing the engine compartment vent Checking function of heating for mirror glass Interior equipment Removing and installing the interior rearview mirror Bonding the interior rearview mirror Removing and installing centre console (front section) Removing and installing centre console Disassembling and assembling centre console Disassembling and assembling cover for the oddments tray Removing and installing inner sill (passenger's side) Removing inner sill Installing inner sill Removing and installing inner sill (driver's side) Disassembling release for front lid Assembling release for front lid Passenger protection Safety regulations for airbag vehicles Disposal of airbag units Removing and installing the driver's airbag unit Removing and installing the contact unit Removing and installing the triggering unit for the airbag Removing and installing the passenger's airbag unit Removing and installing the side airbag unit Removing and installing roll-over bar BODY EQUIPMENT, INTERIOR Linings, insulation Disassembling and assembling the dashboard Disassembling the dashboard - Removing the regulator for wiping interval - Removing the cigarette lighter Assembling the dashboard - Installing the regulator for wiping interval - Instaling the cigarette lighter Removing and installing the dashboard Removing and installing cowl panel cover Disassembling and assembling door trim panel Seat frames Removing and installing front seat Disassembling and assembling the seat frame Disassembling and assembling backrest frame Seat upholsteries, cover Removing and installing covering from front seat Removing and installing covering from front backrest AIR CONDITIONING Air conditioning Technical data for the air conditioning system Heating Removing and installing heat exchanger Ventilation Removing and installing mechanical heating / fresh air control Removing and installing heating / fresh air unit Installing and adjusting bowden cables of the heating/fresh-air control Removing and installing heater/fresh-air blower motor Removing and installing drive motor for frsh-air/recirculation valve Removing and installing bulb for rotary blower switch Air conditioning Safety regulations when handling refrigerant R 134a Assembly work on air the conditioning system Nominal values for pressures and temperatures Removing and installing pressure switch for the air-conditioning system Removing and installing fluid tank Removing and installing the compressor Removing and installing the expansion valve Installing and removing the heating/air-conditioning unit Removing and installing the condensor Removing and installing the magnetic coupling Removing and installing drive motors of the heater/air-conditioning unit Removing and installing drive motor for fresh-air/recirculation valve Removing and installing outside temperature sensor Removing and installing inside temperature sensor Removing and installing footwell blower outlet sensor Removing and installing blower driver Removing and installing fan for condenser Removing and installing ballast resistor for fan motor Installing and removing the heating/air-conditioning unit ELECTRICS General Work instructions after disconnecting the battery Instruments, alarm system Removing and installing instrument cluster Disassembling and assembling instrument cluster Removing and installing horn Setting ahead the total mileage counter in the instrument cluster Radio, telephone, on-board computer, navigation Setting hands-free microphone to telephone type Removing and installing sensor for ParkAssistent Removing and installing display and operator control unit (PCM) Removing and installing navigation unit Removing and installing GPS antenna Retrofitting mobile communication systems Adjusting (calibrating) PCM navigation unit Windshield wiper and washer system Removing and installing wiper link Removing and installing wiper blades Removing and installing wiper motor Non-adjustable spray nozzles Removing and installing tank for windscreen washer system Removing and installing pump for windscreen washer system Removing and installing pump for headlight washing system Removing and installing fluid level indicator Removing and installing spray nozzle for headlight washing system Lights, lamps, switches exterior Removing and installing headlights Headlights - basic adjustment in body Removing and installing main light switch Removing and installing hazard warning light switch Masking film for left/right-hand traffic Bulb overview and installation instructions Removing and installing halogen bulb Removing and installing bulb for parking light Removing and installing bulb for fog light Removing and installing bulb for direction indicator light Removing and installing bulb for side direction indicator light Removing and installing bulb for tail light Removing and installing for number plate light Removing and installing bulb for raised brake light Removing and installing gas discharge lamp (Litronic headlights) Removing and installing control module for gas discharge lamp Removing and installing ignition unit for gas discharge lamp Removing and installing servo motor for automatic headlight beam adjustment Left / right traffic conversion for Litronic headlights Troubleshooting on Litronic headlight (dipped beam) Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing control module for automatic headlight beam adjustment Lights, lamps, switches interior, theft protection Removing and installing signal converter/immobiliser Removing and installing passenger compartment monitoring sensor Additional alarm system M 534 Radio remote control in hand-held transmitter does not function Vehicles with alarm system without radio remote control Bulb overview and installation instructions Removing and installing bulb for door warning light Removing and installing bulb for luggage compartment light Removing and installing bulb for interior light Removing and installing bulb for instrument cluster Teaching hand-held transmitter Reading out and transferring remote control Disassembling and assembling hand-held transmitter CIRCUIT DIAGRAMS Wiring Removing and installing current distributor Removing and installing fusible element in the current distributor Allocation of free fuse connection points Measurement of closed-circuit current Repair of main wiring harness Repair of rear wiring harness Wiring diagram for '97 model Boxster Wiring diagram for '98 model Boxster Wiring diagram for '99 model Boxster CIRCUIT DIAGRAMS Wiring Wiring diagram for '00 model Boxster (986) Wiring plan for '01 model Boxster (986) GROUP 4 RUNNING GEAR RUNNING GEAR 911 Carrera (996) Running gear Running gear - Overview: 911 Carrera (996) Stabaliser allocation Removing spring strut locking devices - Carrera and GT3 Running gear, general - GT3 Notes on repair instructions - GT3 Tests / notes - GT3 Front wheel suspension, drive shafts Tightening torques for front axle Removing and installing front spring strut Removing and installing front spring strut - GT3 Disassembling and assembling front spring strut Disassembling and assembling front spring strut - GT3 Removing and installing front wheel bearing Installing caster eccentric Rear wheel suspension, drive shafts Tightening torques for rear axle Removing and installing rear spring strut Disassembling and assembling rear spring strut Disassembling and assembling rear spring strut - GT3 Removing and installing rear wheel bearing Removing and installing rear tie rod (toe control arm) Removing and installing rear wheel bearing housing (wheel carrier) Removing and installing drive shaft (manual transmission) Removing and installing drive shaft (Tiptronic transmission) Wheels, tires, suspension alignment Wheels and tyres (tyre pressure / mounting wheel on vehicle) Adjustment values for suspension alignment Alignment cards for Carrera (996) and GT3 Complete suspension alignment Suspension alignment GT3 General tyre mounting instructions Checking rims Identifying size for 18-inch Turbo wheels (Technologie wheels) Tyre failure/tyre sealant - GT3 Tyre mounting for critical wheels/tyre pairs Anti-Lock Brake System (ABS) Important information on ABS 5.3 and ABS/TC 5.3 ABS 5.3 system description ABS/TC 5.3 system description Component arrangement (ABS and ABS/TC) Function of individual components ABS test with Porsche System Tester 2 Removing and installing front speed sensor Removing and installing rear speed sensor Brakes - Brake mechanics Tightening torques for brake mechanics Technical data (brake disc wear limit) Technical data (brake disc wear limit) - GT3 measuring brake pad thickness Removing and installing front disc brake pads Removing and installing rear disc brake pads Adjusting brake push rod Checking brake-light switch setting Adjusting parking brake shoes Removing and installing front brake disc Removing and installing rear brake disc Removing and installing parking brake shoes Measuring lateral runout of front brake discs Measuring lateral runout of rear brake discs Removing and installing brake pedal Brakes - Hydraulics, regulator, booster Tightening torques for brake hydraulics Bleeding brakes Changing brake fluid Steering Tightening torques for steering Test and assembly work on power steering Removing and installing steering wheel (airbag) Replacing steering system after accident damage Removing and installing steering gear Plug couplings for steering hydraulics Removing and installing lock barrel Replacing steering lock Removing and installing hydraulic pump 911 Carrera 4 (996) Running gear Overview of 911 Carrera 4 running gear Notes on repair instructions Tests/notes for all-wheel drive Stabalizer allocation Anti-Lock Brake System (ABS) Overview of PSM references Calibrating steering angle sensor PSM component arrangement Brakes - Brake mechanics Technical data (brake disc wear dimension) Brakes - Hydraulics, regulator, booster Bleeding brakes (vehicle with PSM) Changing brake fluid (vehicle with PSM) GROUP 5 BODY BODY Body - general Safety instructions for body repair Safety instructions for disassembling components Safety instructions for air conditioning Safety instructions for fuel tank Safety instructions for for paintwork, glass, upholstery, linings Safety instructions for airbag system Safety instructions for door Safety instructions for sliding roof Safety instructions for rear spoiler Safety instructions for rear window Safety instructions for windscreen Safety instructions for heat shields Safety instructions for cabriolet convertible top Safety instructions for roll-over protection system Safety instructions for plug location plan (body) Safety instructions for water drains (body) Safety instructions for welding Safety instructions for Teromix-6700 two-component adhesive Safety instructions for hydraulic system Safety instructions for hardtop Safety instructions for belt strap holder General information and quality notes Electronic control modules - Protection against overvoltage - Replacing control modules Tools and metalworking tools for body repairs Straightening systems Metalworking tools - Electrical equipment - Mechanical equipment - Compressed-air equipment - Welding equipment Check dimensions for body repair Floor assembly control dimensions for the 996 Carrera model up to model year 2000 Floor assembly control dimensions for the the GT3 model Floor assembly control dimensions for the 996 Carrera model from model year 2001 Body parts of high-strength steel Water drainage plan Water drainage plan - Cabriolet Check dimensions for body repair - Cabriolet structure Plug location plan Diagram - body gap dimensions Diagram - keys to symbols for welding work Resistance spot welding Inert-gas arc welding (MAG procedure) Gas welding Seam seals Accessories - Front lid - Doors - Sliding roof panel - Rear lid Work sequence for accident repair Body front Removing and installing wheel housing liner Removing and installing the wing Replacing closing panel Cutting out closing panel and front floor panel Preparing closing panel and front floor panel for installation and fitting Welding in closing panel and front floor panel Tools and materials Replacing wheel housings and side members (sectional repair) Cutting out wheel housings and side member Preparing wheel housings and side members for installation and fitting Welding in wheel housing and side members Replacing wheel housings Removing wheel housing, lower shell and outer side member from the body Preparing wheel housing, lower shell and outer side member for installation and fitting Welding wheel housing, lower shell and outer side members into the body Tools and materials Cleaning front water drains on Coupe and Cabriolet Replacing front wall Cutting out front wall Preparing front wall for installation and fitting Welding in front wall Tools and materials Replacing front wall - Carrera 4 / GT 3 Cutting out front wall Preparing front wall for installation and fitting Welding in front wall Tools and materials Body centre, roof, frame Removing and installing underbody cover Repalcing rear centre panel Removing and installing deformation element Replacing roof Disconnecting roof Preparation of roof for installation and fitting Welding in roof Tools and materials Replacing lower side member Cutting out lower side member Preparation for installation of lower side member and fitting Welding in lower side member Tools and materials Replacing lower side member - Cabriolet Cutting out lower side member Preparation for installation of lower side member and fitting Welding lower side memeber Tools and materials Replacing seat cross member Cutting out seat cross member Preparation of seat cross member for installation and fitting Welding in seat cross member Tools and materials Body rear Removing and installing wheel housing liner Cleaning rear water drains on Coupe and Cabriolet Replacing side section Replacing side section - Cabriolet Replacing rear closing panel Replacing rear closing panel - GT 3 Cutting out rear closing panel Preparing the rear closing panel for installation and fitting Welding in rear closing panel Tools and materials Lids Disassembling and assembling front lid Disassembling and assembling rear lid Disassembling and assembling release for front lid - up to model year 2000 Disassembling and assembling release for rear lid - up to model year 2000 Disassembling and assembling rear lid - GT3 Disassembling and assembling release for front lid - as of model year 2001 Disassembling release for front lid Assembling release for front lid Disassembling and assembling release for rear lid - from model year 2001 Disassembling release for rear lid Assembling release for rear lid Door front, central locking system Removing and installing door Disassembling and assembling door Disassembling door Assembling door Adjustment instructions for assembly of the door Diagram: sheetmetal clips and grommets Basic setting of door lock - Basic setting of the door lock before installation Standardising the system - Standardising the power windows - Blockage detection function - Precondition for operation of the power windows Fitting the door window in the clamping jaws Adjusting the door window angle in the vehicle's longitudinal direction Adjusting the door window height - Adjustment procedure: - Checking the adjustment: Adjustment of the door window pressing force on the door seal at the top and sides - Adjustment procedure: Checking the adjustement: Adjusting the lower stop of the power window unit Disassembling and assembling door handle Setting the door Removing and installing inner door release (bowden cable) for door lock Removing and installing door handle Removing and installing orientation lighting (LED light-emitting diodes) Removing orientation lighting (LED light-emitting diodes) Installing orientation lighting (LED light-emitting diodes) GROUP 6 BODY EXTERIOR BODY EQUIPMENT, EXTERIOR Body equipment Colour range for 1998 models Colour range for 1999 models Colour range for 2000 models Colour range for 2001 models Exterior paintwork solid Exterior paintwork metallic / pearl Processing of Porsche 2-component window bonding agents Overview of tools and materials Mixing procedure Sliding roof Removing and installing sliding roof panel Removing and installing lifting/sliding roof drive Re-teaching the lifting/sliding roof drive Removing and installing frame for sliding roof Disassembling and assembling frame for sliding roof Convertible top, hardtop Removing and installing convertible top Diagram of convertible top Overview of convertible-top components Removing convertible top Installing convertible top Removing and installing water collection tray Removing and installing convertible-top compartment lid Replacing convertible-top covering Adjusting Cabriolet convertible top Convertible top repair - after emergency operation Removing and installing rear side section flap Removing and installing hydraulic cylinders Removing and installing convertible-top control module Removing and installing convertible-top compartment lid drive Removing and installing hardtop Disassembling and assembling hardtop Replacing convertible-top frame Removing and installing micro switch for convertible-top compartment lid Removing and installing micro switch for rear side section flap Removing and installing additional flap Assembly instructions for hardtop assembly fixture Converting hinge from convertible-top compartment lid (Cabriolet) Removing and installing potentiometer for convertible-top interrogation Removing and installing motor for rear side section flap Calibrating convertible top Adjusting the hardtop Care and cleaning of the convertible top Cleaning the convertible top Care of convertible top Care of convertible-top seals Bumpers Removing and installing front spoiler Removing and installing rear spoiler Removing and installing front spoiler - GT 3 Glazing, window control Removing and installing windscreen Removing the windscreen Fitting the windscreen Overview of tools and materials Removing and installing side window Removing and installing rear window Removing and installing rear window (hardtop) Removing and installing flexible rear window of Cabriolet Removing and installing rear power windows (Cabriolet) Removing and installing rear side window (Cabriolet) Removing and installing rear side window seal (Cabriolet) Removing and installing power window motor Checking function of heating for rear window Exterior equipment Disassembling and assembling the rearview mirror Removing and installing roof joint strip Removing and installing sill cover - GT 3 Checking function of heating for mirror glass Interior equipment Removing and installing the interior rearview mirror Bonding the interior rearview mirror Removing and installing centre console Removing and installing sun visors Disassembling and assembling sun visors Removing and installing inner sill (driver's side) - as of model year 2001 Disassembling release for front lid Assembling release for front lid Removing and installing inner sill (passenger's side) Removing inner sill Installing inner sill Passenger protection Safety regulations for airbag vehicles Disposal of airbag units Removing and installing the driver's airbag unit Removing and installing the contact unit Removing and installing the triggering unit for the airbag Removing and installing the passenger's airbag unit Removing and installing the side airbag unit Removing and installing roll-over bar Removing and installing frame for roll-over protection system Removing and installing control module for roll-over protection system Removing and installing roll-over bar - GT 3 - up to model year 2000 Removing and installing roll-over bar - GT 3 - up to model year 2001 Removing roll-over bar Adjusting roll-over bar Assembly instructions for the rear trim, the floor covering and the closure caps GROUP 7 BODY INTERIOR BODY EQUIPMENT, INTERIOR Body equipment, interior Special notes for the care of soft-lock paint surfaces Light soiling (e.g. dust) Heavy soiling (e.g. oily, greasy dirt) Linings, insulation Disassembling and assembling the dashboard Disassembling the dashboard - Removing the regulator for wiping interval - Removing the cigarette lighter Assembling the dashboard - Installing the regulator for wiping interval - Instaling the cigarette lighter Removing and installing the dashboard Removing and installing door trim panel Remove door trim panel Install door trim panel Additional assembly notes on bowden cable variant A and inner door handle - Up to Veh. Ident. Nos. Bowden cable variant A - Up to Veh. Ident. Nos. Inner door handle variant A - Removal and installation of bowden cable variant A Assembly note on door film for vehicles without side airbag Fitting sliding strip on the inner door panel Removing and installing oddments compartment lid Removing and installing oddments compartment lid Removing and installing cowl panel cover Removing and installing roof lining - cabriolet Removing and installing side-panel lining Removing side-panel lining Installing side-panel lining Removing and installing trim of A, B and C-pillars Removing and installing trim of A, B and C-pillars Installing trim of A, B and C-pillars Removing and installing roof lining Seat frames Removing and installing front seat Removing front seat Installing front seat Removing and installing bucket seat - GT3 GROUP 8-9 AC-ELECTRICS AIR CONDITIONING Air conditioning Technical data for the air conditioning system Heating Removing and installing heat exchanger Ventilation Removing and installing mechanical heating / fresh air control Removing and installing heating / fresh air unit Installing and adjusting bowden cables of the heating/fresh-air control Removing and installing heater/fresh-air blower motor Removing and installing drive motor for frsh-air/recirculation valve Removing and installing bulb for rotary blower switch Air conditioning Safety regulations when handling refrigerant R 134a Assembly work on the air-conditioning system Setpoints for pressures and temperatures Removing and installing pressure switch for the air-conditioning system Removing and installing fluid tank Removing and installing the compressor Removing and installing the expansion valve Installing and removing the heating/air-conditioning unit Removing and installing the condensor Removing and installing the magnetic coupling Removing and installing drive motors of the heater/air-conditioning unit Removing and installing drive motor for fresh-air/recirculation valve Removing and installing outside temperature sensor Removing and installing inside temperature sensor Removing and installing footwell blower outlet sensor Removing and installing blower driver Removing and installing fan for condenser Removing and installing ballast resistor for fan motor Removing and installing the heating/air-conditioning unit Removing and installing compressor - GT3 ELECTRICS General Work instructions after disconnecting the battery Instruments, alarm system Removing and installing instrument cluster Disassembling and assembling instrument cluster Removing and installing horn Setting ahead the total mileage counter in the instrument cluster Coolant warning light in instrument cluster Radio, telephone, on-board computer, navigation Setting hands-free microphone to telephone type Removing and installing sensor for ParkAssistent Removing and installing display and operator control unit (PCM) Removing and installing navigation unit Removing and installing GPS antenna Retrofitting mobile communication systems Adjusting (calibrating) PCM navigation unit Windshield wiper and washer system Removing and installing wiper link Removing and installing wiper blades Removing and installing wiper motor Removing and installing rear-window wiper system Non-adjustable spray nozzles Removing and installing tank for windscreen washer system Removing and installing pump for windscreen washer system Removing and installing pump for headlight washing system Removing and installing fluid level indicator Removing and installing spray nozzle for headlight washing system Lights, lamps, switches exterior Removing and installing headlights Headlights - basic adjustment in body Removing and installing main light switch Removing and installing servo motor for headlight adjustment Removing and installing hazard warning light switch Masking film for left/right-hand traffic Bulb overview and installation instructions Removing and installing halogen bulb Removing and installing bulb for parking light Removing and installing bulb for fog light Removing and installing bulb for direction indicator light Removing and installing bulb for side direction indicator light Removing and installing bulb for tail light Removing and installing for number plate light Removing and installing bulb for raised brake light Removing and installing gas discharge lamp (Litronic headlights) Removing and installing control module for gas discharge lamp Removing and installing ignition unit for gas discharge lamp Removing and installing servo motor for automatic headlight beam adjustment Left / right traffic conversion for Litronic headlights Troubleshooting on Litronic headlight (dipped beam) Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing angle sensor for automatic headlight beam adjustment Removing and installing control module for automatic headlight beam adjustment Lights, lamps, switches interior, theft protection Removing and installing signal converter/immobiliser Removing and installing passenger compartment monitoring sensor Additional alarm system M 534 Radio remote control in hand-held transmitter does not function Bulb table and installation instructions Removing and installing bulb for door warning light Removing and installing bulb for luggage compartment light Removing and installing bulb for interior light Removing and installing bulb for instrument cluster Removing and installing bulb for engine compartment light Teaching hand-held transmitter Main switch for power supply - GT3 Disassembling and assembling hand-held transmitter GROUP 9 WIRING 1999-2000 911 CARRERA (996) MODEL 99/00 Table of Contents Wiring Diagram Sheet 1 - Lights Row Sheet 2 - Lights USA / Canada Sheet 3 - Instrument Cluster and Sensor Sheet 4 - Wipe and Wash Cleaners, Two-Tone Horns, Power Window Sheet 5 - Engine Cooling, Heater, Air Conditioning System Sheet 6 - Mirror Adjustment, Seat Heating, Rear Window Defogger Sheet 7 - Sun Roof, Convertible Top Drive, Sensor Overturn Sheet 8 - Spoiler Extend, Parking Assistant Sheet 9 - Central Locking System, Alarm System, Interior Monitoring, Radio Remote Control, Anti-Drive-Off Lock Sheet 10 - ABS Sheet 11 - Tiptronic Sheet 12 - DME 5.2 Engine, Fuel, Ignition System Sheet 13 - Cruise Control, Airbag Sheet 14 - Radio, Telephone Sheet 14A - PCM - Infosystem, Navigation Sheet 15 - Memory Seat and Mirror Sheet 16 - Power Supply Sheet 17 - Ground Points Sheet 18 - ME 7 Motronic / E-Gas (Engine) Sheet 19 - ME 7 Motronic / E-Gas (Body) Sheet 20 - PSM - Porsche Stability Management Sheet 21 - Construction Components Sheet 22 - Connectors and Abbrevations Sheet 23 - Welding Point Sheet 24 - Relay Support 1, Relay Support 2 Sheet 25 - Fuses Sheet 26 - Additional Wiring Diagram PARTS CATALOG 1998-2005 (1234 pages) 996 CARRERA 1998-2005 Main Group 0: Accessories and others 001: tool, jack 004: pint touch-up applicator, lacquers Main Group 1: Engine 101: replacement engine 102: crankshaft 103: cylinder head 104: oil pump 105: water pump, thermostat housing 106: air cleaner 107: throttle valve housing 108: air injection system 109: engine suspension 198: set of seals, repair kits Main Group 2: Fuel system, exhaust system 201: fuel tank 202: exhaust system Main Group 3: Transmission 301: clutch 302: replacement transmission 305: differential 306: manual transmission 320: TIPTRONIC replacement transmission 330: TIPTRONIC converter, carrier plate 340: TIPTRONIC oil filter, oil sump 360: TIPRTONIC atf-cooler, atf-pipes 370: TIPTRONIC transmission suspension, screwing, engine Main Group 4: Front axle, steering 401: cross member, track control arm 402: springs, shock absorber strut 403: power assisted steering, steering gear, steering (parts) Main Group 5: Rear axle 501: rear axle, wheel carrier, control arm, wheel hub 502: shock absorber, coil spring Main Group 6: Wheels, brakes 601: wheels 602: disk brake, front axle 603: disk brake, rear axle 604: brake master cylinder, brakeservo, pre-carging hydraulic pump 605: hydraulic unit, antiblock system, control Main Group 7: Hand lever system, pedal cluster 701: transmission control, manual transmission 702: pedal system Main Group 8: Body 801: body in white 802: bumper, front 803: cover, front 804: bare door, installation parts, door lock 805: glasses 807: lugagge compartment 808: seat complete 809: dashboard lining with retaining frame 810: insignias, decorative fittings 811: sliding roof 812: seat belt, front 813: heating system 1, feed line, return line 898: repair kits, set of locks Main Group 9: Electrical equipment 901: ignition system 902: central electr. equipment, dashboard 903: fanfare, horn, anti-theft device 904: windshield wiper system, rain sensor 905: headlamp, side turn signal 906: instruments complete 907: tempomat 911: radio, amplifier MSP-Pages V-Pages 996 GT3 1999-2005 Main Group 0: Accessories and others 001: tool, fire-extinguisher 004: paint touch-up applicator Main Group 1: Engine 101: replacement engine 102: crankshaft 103: cylinder head 104: oil pump 105: water pump 106: air cleaner 107: throttle valve housing 108: air injection system 109: engine suspension Main Group 2: Fuel system, exhaust system 201: fuel tank 202: exhaust system Main Group 3: Transmission 301: clutch 302: replacement transmission 303: gear sets 304: gear shift rod, selector fork, shift rod 305: limited-slip differntial 306: transmission suspension 307: transmission oil cooler Main Group 4: Front axle, steering 401: cross member, track control arm 402: springs, shock absober strut 403: power assisted steering, steering gear Main Group 5: Rear axle 501: rear axle, wheel carrier, control arm, wheel hub 502: shock absober, coil spring Main Group 6: Wheels, brakes 601: wheeels 602: disk brake, front axle 603: disk brake, rear axle 604: brake master cylinder, brakeservo, pre-carging hydraulic pump 605: hydraulic unit, antiblock system Main Group 7: Hand lever system, pedal cluster 701: transmission control, manual transmission 702: pedal system Main Group 8: Body 801: body in white 802: bumper, front 803: cover, front 804: bare door, installation parts, door lock 805: glasses 807: luggage compartment 809: dashboard lining with retaining frame 810: insignias, decorative fittings 812: seat belt, rollover cage 813: heating system 1, feed line, return line 898: repair kits, set of locks Main Group 9: Electrical equipment 901: ignition system 902: central electr. equipment, dashboard 903: fanfare, horn, anti-theft device 904: windshield wiper system 905: headlamp, side turn signal 906: instruments complete 911: radio MSP-Pages V-Pages 996 TURBO-GT2 2001-2005 Main Group 0: Accessories and others 001: tool, jack, fire-extinguisher 004: pint touch-up applicator, lacquers Main Group 1: Engine 101: replacement engine 102: crankshaft 103: cylinder head 104: oil pump 105: water pump, thermostat housing 106: air cleaner 107: throttle valve housing 108: air injection system 109: engine suspension Main Group 2: Fuel system, exhaust system 201: fuel tank 202: exhaust system Main Group 3: Transmission 301: clutch 302: replacement transmission 303: gear sets 304: gear shift rod 305: limited-slip differential 306: transmission suspension 307: transmission oil cooler, lines 320: TIPTRONIC replacement transmission 330: TIPTRONIC converter, carrier plate 340: TIPTRONIC oil filter, oil sump 360: TIPRTONIC atf-cooler, atf-pipes 370: TIPTRONIC transmission suspension and fastening intermediate flange Main Group 4: Front axle, steering 401: cross member, track control arm 402: springs, shock absorber strut 403: power assisted steering, steering gear, steering (parts) Main Group 5: Rear axle 501: rear axle, wheel carrier, control arm, wheel hub 502: shock absorber, coil spring Main Group 6: Wheels, brakes 601: wheels 602: disk brake, front axle 603: disk brake, rear axle 604: brake master cylinder, brakeservo, pre-carging hydraulic pump 605: hydraulic unit, antiblock system, control Main Group 7: Hand lever system, pedal cluster 701: transmission control, manual transmission 702: pedal system Main Group 8: Body 801: body in white 802: bumper, front 803: cover, front 804: bare door, installation parts, door lock 805: glasses 807: lugagge compartment 809: dashboard lining with retaining frame 810: insignias, decorative fittings 811: sliding roof 812: seat belt, front 813: heating system 1, feed line, return line 898: repair kits, set of looks Main Group 9: Electrical equipment 901: ignition system 902: central electr. equipment, dashboard 903: fanfare, horn, anti-theft device 904: windshield wiper system, rain sensor 905: headlamp, side turn signal 906: instruments complete 911: radio, amplifier MSP-Pages V-Pages
Porsche 996 (1999) - Service Manual - Wiring Diagram - Parts Manual
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