Saturn Ion (2003-2004)
SATURN ION (2003-2004) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS
SATURN ION (2003-2004) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual, User Manual and Wiring Schematics, for cars Saturn Ion (2003-2004). INDEX: SERVICE MANUAL - GENERAL - Accessories Control System - Body Control System - Diagnostic Trouble Code - Power Outlets - Retained Accessory Power - Basic Trouble Shooting - Trouble Schooting - Trouble Shooting - Basic Procedures - Check List - Symptom Check List Worksheets - Communication Devices - Cellular Communication - Data Link Communications - Programming - Cruise Control - Cruise Control - Driveline-Axles - Clutch Trouble Shooting - Drive Axle Noise Diagnosis - Gear Tooth Contact Pattern - Electrical - Using The Wiring Schematics - GENERAL - Abbreviations - Commonly Used Abbreviations - Identification - Canadian-To-U.S. Model Reference Tables - Memory Modules - Personalization - Metric Conversion - English-Metric Conversion - OEM General Information - Cautions & Notices - General Information - GM Vehicles Cautions & Notices - Strategy Based Diagnosis - Vibration Diagnosis & Correction - Horns - Horns - Wiring System - Wiring Systems - BODY - Body, Cab Control Systems - Body Control Systems - Door Locks and Anti Theft Systems - Doors - Keyless Entry - Theft Deterrent - Exterior Body Panels - Body Front End - Body Rear End - Bumpers - Collision Repair - Plastic Panel Information & Repair - Squeaks & Rattles - Waterleaks - Wind Noise - Exterior Lights - Lighting Systems - Exterior-Interior Trim - Doors - Exterior Trim - Interior Trim - Frames Subframes and Crossmemebers - Frame & Underbody - Gauges & Instrument Panel - Instrument Panel, Gages, & Console - Headlights - Lighting Systems - Heated Glass Defoggers - Stationary Windows - Interior- Illumination Lights - Lighting Systems - Mirrors - Doors - Sunroof-T-Top-Convertible Top - Roof - Wiper System - Wipers-Washer Systems - Paint-Coatings - Seats - Stationary Windows - BRAKES - Anti-Lock-Traction Control - Antilock Brake System - Mechanical - Hydrulic - Disc Brakes - Drum Brakes - Hydraulic Brakes - Parking Brake System - Park Brake - Anti-Lock Brake Safety Precautions - ELECTRICAL - Body Electrical - Wiring Systems - Charging System - Engine Electrical - Component Location - Saturn Ion - Entertainment Systems - Entertainment - Fuses & Circut Breakers - Fuses & Circuit Breakers - Starter - Engine Electrical - Body Control Systems - Using The Wiring Schematics - ENGINE - Accessory Drive Belts - Specifications & Drive Belt Routing - Cooling Fan - Engine Cooling - Cooling System Mechanical - Engine Cooling - Specifications & Drive Belt Routing - Exhaust - Engine Exhaust - Mechanical - Engine Mechanical - 2.2L - Starter - Engine Electrical - Engine Overhaul Procedures - ENGINE PERFORMANCE - Emission Aplications - Emission Applications - Mode 6 - Mode 6 - Class 2 & GMLAN - Testing & Diagnostics - Engine Controls (Diagnostics Information & Procedures) - 2.2L - Engine Controls (Introduction) - 2.2L (L61) - Engine Controls (Troubleshooting) - 2.2L (L61) - Engine Controls Diagosis (DTC P0031 - P0200) - 2.2L (L61) - Engine Controls Diagosis (DTC P0261 - P0507) - 2.2L (L61) - Engine Controls Diagosis (DTC P0508 - P2533) - 2.2L (L61) - Engine Controls Diagosis (DTC P1035 - P0442) - 2.0L (LSJ) - Strategy Based Diagnosis - Electrostatic Discharge (ESD) Warning- Basic Information - Engine Performance Diagnostic Routine Outline - Engine Performance Safety Precaustions - Parasitic Load Explanation & Test Procedures - Waveforms - Injector Pattern Tutorial - HVAC - Automatic HVAC System - Heating, Ventilation & Air Conditioning - HVAC Systems - Manual - Cabin Air Filter - Passenger Compartment Air Filter - Manual HVAC System - Heating, Ventilation & Air Conditioning - MAINTENANCE - Cabin Air Filter - Passenger Compartment Air Filter - Procedures - Maintenance & Lubrication - Reset Procedures - Service Reminder Indicator - SPECIFICATIONS INDEX - Ion 1, Ion 2 & Ion 3 - Air_Filter_Replacement - Coolant System Flushing - General Cooling System Service - Oil & Filer Replacement - Spark Plugs Replacement - Transmission Fluid Replacement - RESTRAINTS - Air Bag - SIR - Air Bag Deactivation Procedures - Air bag-SRS Component Inspection and Replacement Tables - Seat Belts - STEERING - Suspension Front - Front Suspension - Suspension General Diagnosis - Suspension Rear - Rear Suspension - Suspension General Diagnosis - Wheel & Tire System - Tires & Wheels - Vibration Diagnosis & Correction - Wheel Aligment - Specifications - Wheel Alignment - Power Steering System - Steering Wheel & Column - Traction Control Disable Procedures - Wheel Alignment Theory & Operation - Wheel Drive Shafts - TRANSMISSION - Automatic Transmission - Automatic Transaxle - AF23-5 - Automatic Transaxle, AF23-5 (Diagnostic Information & Procedures) - Automatic Transaxle, AF23-5 (DTC P0562 To P0967) - Automatic Transaxle, AF23-5 (Troubleshooting) - Automatic Transaxle, AF23-5 Diagnosis (DTC P0970 To P1868) - Automatic Transmission - VT25-E (Diagnostic Information & Procedures) - Automatic Transmission - VT25-E (DTC P0218-P0964) - Automatic Transmission - VT25-E (DTC P0965-P1889) - Automatic Transmission - VT25-E (Troubleshooting) - Automatic Transmission - VT25-E - Hydraulic Diagrams - VT25-E - Shift Lock Control - Clutches Manual and Hydrulic - Clutch - Hydrulic Diagrams - Hydraulic Diagrams - VT25-E - Manual Transmission - Manual Transmission - Getrag 5 Speed - Manual Transmission -Overhaul - Getrag 5 Speed - Manual Transmission Trouble Schooting ELECTRICAL WIRING SCHEMATICS 2003 Saturn Ion - 1: Compressor Circuit - 2: Heater Circuit - 3: Manual A/C Circuit - 4: Anti-lock Brakes Circuit - 5: Body Control Modules Circuit (1 of 2) - 6: Body Control Modules Circuit (2 of 2) - 7: Computer Data Lines Circuit - 8: Cooling Fan Circuit - 9: Defoggers Circuit - 10: Electronic Power Steering Circuit - 11: 2.2L VIN F, Engine Performance Circuit (1 of 4) - 12: 2.2L VIN F, Engine Performance Circuit (2 of 4) - 13: 2.2L VIN F, Engine Performance Circuit (3 of 4) - 14: 2.2L VIN F, Engine Performance Circuit (4 of 4) - 15: Back-up Lamps Circuit - 16: Exterior Lamps Circuit - 17: Ground Distribution Circuit (1 of 3) - 18: Ground Distribution Circuit (2 of 3) - 19: Ground Distribution Circuit (3 of 3) - 20: Headlamps & Fog Lamps Circuit - 21: Horn Circuit - 22: Instrument Cluster Circuit - 23: Courtesy Lamps Circuit - 24: Instrument Illumination Circuit - 25: Power Distribution Circuit (1 of 3) - 26: Power Distribution Circuit (2 of 3) - 27: Power Distribution Circuit (3 of 3) - 28: Power Windows Circuit, Coupe - 29: Power Windows Circuit, Sedan - 30: Radio Circuit, W/O Amplifier - 31: Shift Interlock Circuit - 32: Charging Circuit - 33: Starting Circuit - 34: Supplemental Restraints Circuit - 35: 2.2L VIN F, A/T Circuit, Coupe (1 of 2) - 36: 2.2L VIN F, A/T Circuit, Coupe (2 of 2) - 37: 2.2L VIN F, A/T Circuit, Sedan - 38: Trunk Release Circuit - 39: Warning Systems Circuit - 40: Wiper/Washer Circuit 2004 Saturn Ion - 1: Compressor Circuit - 2: Heater Circuit - 3: Manual A/C Circuit - 4: Anti-lock Brakes Circuit - 5: Body Control Modules Circuit (1 of 2) - 6: Body Control Modules Circuit (2 of 2) - 7: Computer Data Lines Circuit - 8: Cooling Fan Circuit - 9: Defoggers Circuit - 10: Electronic Power Steering Circuit - 11: 2.2L VIN F, Engine Performance Circuit (1 of 4) - 12: 2.2L VIN F, Engine Performance Circuit (2 of 4) - 13: 2.2L VIN F, Engine Performance Circuit (3 of 4) - 14: 2.2L VIN F, Engine Performance Circuit (4 of 4) - 15: Back-up Lamps Circuit - 16: Exterior Lamps Circuit, Early Production - 17: Exterior Lamps Circuit, Late Production - 18: Ground Distribution Circuit (1 of 4) - 19: Ground Distribution Circuit (2 of 4) - 20: Ground Distribution Circuit (3 of 4) - 21: Ground Distribution Circuit (4 of 4) - 22: Headlamps & Fog Lamps Circuit - 23: Horn Circuit - 24: Instrument Cluster Circuit - 25: Courtesy Lamps Circuit - 26: Instrument Illumination Circuit - 27: Power Distribution Circuit (1 of 3) - 28: Power Distribution Circuit (2 of 3) - 29: Power Distribution Circuit (3 of 3) - 30: Power Windows Circuit, Coupe - 31: Power Windows Circuit, Sedan - 32: Radio Circuit, W/ Amplifier - 33: Radio Circuit, W/O Amplifier - 34: Satellite Radio Circuit - 35: Ignition Lock Solenoid Circuit - 36: Shift Interlock Circuit - 37: Charging Circuit - 38: Starting Circuit - 39: Supplemental Restraints Circuit - 40: Trunk Release Circuit - 41: Warning Systems Circuit - 42: Wiper/Washer Circuit WIRING SYSTEMS - 1: Passenger Car Zoning View - 2: Identifying Test Lamp - 3: Measuring Voltage Drop - 4: Identifying Open Fuse Element - 5: Proper Crimping Of Solderless Connector - 6: View Of Outer Wiring Jacket - 7: Preparing The Splice - 8: Identifying Diode On Wire - 9: View Of Repaired Wire Covered With Electrical Tape - 10: Identifying Splice Crimp Tool Nests Terminal Identification - 11: Identifying Duraseal Splice Sleeve - 12: Identifying Crimped Duraseal Splice Sleeve - 13: Identifying Heated Splice Sleeve - 14: View Of Connector Halves - 15: Removing Cable & Terminal From Connector - 16: Reforming Locking Device - 17: Inserting Pick Into Connector Body - 18: Locating Nose Piece Locking Tabs - 19: Loosening Nose Piece Locking Tabs - 20: Squeezing Cover Locking Legs - 21: Unseating Locking Leg - 22: Removing Cover - 23: Identifying Terminal Retaining Tab - 24: Identifying Wire Dress Cover Lever Lock - 25: Loosening Dress Cover Locking Tabs - 26: Removing Connector Nose Piece - 27: Removing TPA By Inserting Small Flat Blade Into Small Slot - 28: Identifying Terminal Release Tool - 29: Removing Wire From Back Of Connector - 30: Identifying Crimping Tool Spring Loaded Locator - 31: Identifying Terminal Holder - 32: Fuse Block-Underhood Bus - 33: Ignition Switch - 34: Fuse Block-Underhood - 35: Fuse Block-Underhood - 36: Fuse Block-Underhood - 37: Fuse Block-Underhood - 38: Fuse Block-Underhood - 39: G101 - 40: G103, G105, G107, and G109 - Early Production - 41: G103 (2.2L), G105 (2.2L), and G109 - 42: G201 - 43: G203 - 44: G301 - 45: G401 - 46: G403 and G502 - 47: Cigar Lighter/Auxiliary Outlets Schematics - 48: Left Rear Of Vehicle Routing View - 49: Rear Shelf Of Vehicle Component View - 50: Left Side Of Engine Compartment (JM4/JL9) Routing View - 51: Right Front Door Routing View - 52: Left Front Side Of Vehicle Routing View - 53: Center Of I/P (UE1) Routing View - 54: Headliner Wiring Harness - 55: Vehicle Rear Gate Component View - 56: Right Rear Side Under Vehicle Routing View - 57: Left Rear Side Of Vehicle Routing View - 58: Left Front Door Routing View (Coupe) - 59: Rear Shelf Of Vehicle (UE1) Routing View - Sedan - 60: Front Left Side Of Engine (M75) Routing View - 61: Right Front Of Inside Vehicle Routing View - 62: Lower Center Of I/P Component View - 63: Left Side Of Engine (M43) Routing View - 64: Right Front Of Vehicle (T37) Component View - 65: Left Side Of Engine Compartment Routing View - 66: Left Front Side Of Vehicle Component View - 67: Left Front Of Vehicle Component View - 68: Body Rear End Component View - 69: Left Side of the Engine - 70: Right Front Side Of Engine Routing View (2.2L) - 71: Body Rear End Component View - 72: Battery Cable Routing Component View - 73: Lower Center Of I/P Component View - 74: Front Left Side Of Engine (M75) Routing View - 75: Under Left Side Of I/P Component View - 76: Rear Shelf Of Vehicle Component View - 77: Left Side Of Engine Compartment (JM4/JL9) Routing View - 78: Behind Left Side Of I/P Component View - 79: Left Side Of Engine Compartment Routing View - 80: Fuse Block - Underhood Label (2.2L) - 81: Fuse Block - Underhood Top View (2.2L) - 82: Fuse Block - Underhood Bottom View (2.2L) - 83: Body Control Module (BCM) Label - 84: Body Control Module (BCM) Top View - 85: Body Control Module (BCM) Bottom View - 86: View Of Relay - 87: View Of Relay - 88: View Of Underhood Electrical Center - 89: View Of Engine Wiring Harness Retainer - 90: View Of ECM Outboard Side Electrical Connector - 91: View Of ECM - 92: View Of TCM - 93: View Of Underhood Electrical Center Bracket - 94: Locating Underhood Electrical Center Locking Tabs - 95: View Of Electrical Center - 96: View Of Surge Tank Hose & Electrical Center Bracket - 97: View Of Surge Tank Hose & Electrical Center Bracket - 98: Locating Underhood Electrical Center Locking Tabs - 99: View Of Underhood Electrical Center Bracket - 100: View Of TCM - 101: View Of ECM - 102: View Of ECM Outboard Side Electrical Connector - 103: View Of Engine Wiring Harness Retainer - 104: View Of Underhood Electrical Center - 105: View Of Fuse Block Cover - 106: View Of Remote Battery Terminal & Cables - 107: View Of EPS Cable - 108: View Of Harness Connectors - 109: View Of Harness Connectors - 110: View Of EPS Cable - 111: View Of Remote Battery Terminal & Cables - 112: View Of Fuse Block Cover ELECTRICAL COMPONENTS LOCATOR - 1: Locating Body Control Module & Junction Block - 2: Left Front Of Engine (2.2L) - 3: Left Rear Of Engine (2.2L) - 4: Right Rear Of Engine (2.2L) - 5: Rear Of Engine (2.2L) - 6: Transmission (CVT2) - 7: Left Side Of Engine Compartment - 8: Right Rear Underside Of Vehicle OWNERS MANUAL - 2004 Saturn ION Book TOC - Seats and Restraint Systems - Front Seats - Manual Seats - Driver Seat Height Adjuster - Reclining Seatbacks - Head Restraints - Passenger Folding Seatback - Rear Seats - Split Folding Rear Seat - Safety Belts - Safety Belts: They Are for Everyone - Questions and Answers About Safety Belts - How to Wear Safety Belts Properly - Driver Position - Safety Belt Use During Pregnancy - Right Front Passenger Position - Rear Seat Passengers - Rear Safety Belt Comfort Guides for Children and Small Adults - Safety Belt Pretensioners - Safety Belt Extender - Child Restraints - Older Children - Infants and Young Children - Child Restraint Systems - Where to Put the Restraint - Top Strap - Top Strap Anchor Location - Lower Anchorages and Top Tethers for Children (LATCH System) - Securing a Child Restraint Designed for the LATCH System - Securing a Child Restraint in a Rear Seat Position - Securing a Child Restraint in the Right Front Seat Position - Air Bag Systems - Where Are the Air Bags? - When Should an Air Bag Inflate? - What Makes an Air Bag Inflate? - How Does an Air Bag Restrain? - What Will You See After an Air Bag Inflates? - Servicing Your Air Bag-Equipped Vehicle - Adding Equipment to Your Air Bag-Equipped Vehicle - Restraint System Check - Checking Your Restraint Systems - Replacing Restraint System Parts After a Crash - Features and Controls - Keys - Remote Keyless Entry System - Remote Keyless Entry System Operation - Doors and Locks - Door Locks - Power Door Locks - Delayed Locking - Programmable Automatic Door Locks - Rear Door Security Locks - Lockout Protection - Leaving Your Vehicle - Rear Doors (Coupe) - Trunk - Windows - Manual Windows - Power Windows - Sun Visors - Theft-Deterrent Systems - Passlock? - Starting and Operating Your Vehicle - New Vehicle Break-In - Ignition Positions - Starting Your Engine - Engine Coolant Heater - Automatic Transaxle Operation - Manual Transaxle Operation - Parking Brake - Shifting Into Park (P) (Automatic Transaxle) - Shifting Out of Park (P) (Automatic Transaxle) - Parking Your Vehicle (Manual Transaxle) - Parking Over Things That Burn - Engine Exhaust - Running Your Engine While You Are Parked - Mirrors - Manual Rearview Mirror - Manual Rearview Mirror with OnStar? - Automatic Dimming Rearview Mirror with OnStar?, Compass and Temperature Display - Automatic Dimming Rearview Mirror with Compass and Temperature Display - Outside Remote Control Mirror - Outside Power Mirrors - Outside Convex Mirror - OnStar? System - Storage Areas - Glove Box - Cupholder(s) - Center Console Storage Area - Roof Rack System - Convenience Net - Sunroof - Instrument Panel - Instrument Panel Overview - Hazard Warning Flashers - Other Warning Devices - Horn - Tilt Wheel - Turn Signal/Multifunction Lever - Windshield Wiper Lever - Cruise Control - Exterior Lamps - Interior Lamps - Accessory Power Outlets - Ashtrays and Cigarette Lighter - Climate Controls - Climate Control System (Without Air Conditioning) - Climate Control System (With Air Conditioning) - Outlet Adjustment - Passenger Compartment Air Filter - Warning Lights, Gages, and Indicators - Instrument Panel Cluster - Speedometer and Odometer - Tachometer - Safety Belt Reminder Light - Air Bag Readiness Light - Battery Warning Light - Up-Shift Light - Brake System Warning Light - Anti-Lock Brake System Warning Light - Engine Coolant Temperature Gage - Malfunction Indicator Lamp - Oil Pressure Light - Passlock? Warning Light - Fuel Gage - Message Center - Low Traction Message - Traction Off Message - Cruise Control Message - Transaxle Fluid Hot Message - Transaxle Fluid Cold Message - Low Coolant Level Warning Message - Change Engine Oil Message - Check Gage Message - Power Steering Message - Trunk Ajar Warning Message - Low Fuel Warning Message - Service Vehicle Message - Error Message - Audio System(s) - Setting the Time for Radios without Radio Data Systems (RDS) - Setting the Time for Radios with Radio Data Systems (RDS) - AM-FM Radio - Radio with CD (Base Level) - Radio with CD (MP3) - Theft-Deterrent Feature - Radio Reception - Care of Your CDs - Care of Your CD Player - Fixed Mast Antenna - XM? Satellite Radio Antenna System - Driving Your Vehicle - Your Driving, the Road, and Your Vehicle - Defensive Driving - Drunken Driving - Control of a Vehicle - Braking - Traction Control System (TCS) - Steering - Off-Road Recovery - Passing - Loss of Control - Driving at Night - Driving in Rain and on Wet Roads - City Driving - Freeway Driving - Before Leaving on a Long Trip - Highway Hypnosis - Hill and Mountain Roads - Winter Driving - If You Are Stuck: In Sand, Mud, Ice or Snow - Towing - Towing Your Vehicle - Recreational Vehicle Towing - Loading Your Vehicle - Towing a Trailer - Service and Appearance Care - Service - Doing Your Own Service Work - Adding Equipment to the Outside of Your Vehicle - Fuel - Gasoline Octane - Gasoline Specifications - California Fuel - Additives - Fuels in Foreign Countries - Filling Your Tank - Filling a Portable Fuel Container - Checking Things Under the Hood - Hood Release - Engine Compartment Overview - Engine Oil - Engine Air Cleaner/Filter - Automatic Transaxle Fluid - Manual Transaxle Fluid - Hydraulic Clutch - Engine Coolant - Coolant Surge Tank Pressure Cap - Engine Overheating - Cooling System - Windshield Washer Fluid - Brakes - Battery - Jump Starting - Headlamp Aiming - Bulb Replacement - Halogen Bulbs - Headlamps (Sedan) - Headlamps (Coupe) - Front Turn Signal Lamps (Sedan) - Front Turn Signal and Parking Lamps (Coupe) - Fog Lamps - Sidemarker Lamps (Coupe) - Center High-Mounted Stoplamp (CHMSL) - Taillamps, Stoplamps and Back-up Lamps - Replacement Bulbs - Windshield Wiper Blade Replacement - Tires - Inflation - Tire Pressure - Tire Inspection and Rotation - When It Is Time for New Tires - Buying New Tires - Uniform Tire Quality Grading - Wheel Alignment and Tire Balance - Wheel Replacement - Tire Chains - If a Tire Goes Flat - Changing a Flat Tire - Compact Spare Tire - Appearance Care - Cleaning the Inside of Your Vehicle - Care of Safety Belts - Weatherstrips - Cleaning the Outside of Your Vehicle - Sheet Metal Damage - Finish Damage - Underbody Maintenance - Chemical Paint Spotting - Vehicle Care/Appearance Materials - Vehicle Identification - Vehicle Identification Number (VIN) - Service Parts Identification Label - Electrical System - Add-On Electrical Equipment - Windshield Wiper Fuses - Power Windows and Other Power Options - Fuses and Circuit Breakers - Capacities and Specifications - Maintenance Schedule - Maintenance Schedule - Introduction - Maintenance Requirements - Your Vehicle and the Environment - Using Your Maintenance Schedule - Scheduled Maintenance - Additional Required Services - Maintenance Footnotes - Owner Checks and Services - At Each Fuel Fill - At Least Once a Month - At Least Once a Year - Recommended Fluids and Lubricants - Normal Maintenance Replacement Parts - Engine Drive Belt Routing - Maintenance Record - Customer Assistance and Information - Customer Assistance and Information - Customer Satisfaction Procedure - Online Owner Center - Customer Assistance for Text Telephone (TTY) Users - GM Mobility Program for Persons with Disabilities - Roadside Assistance Program - Vehicle Data Collection and Event Data Recorders - Reporting Safety Defects - Reporting Safety Defects to the United States Government - Reporting Safety Defects to the Canadian Government - Reporting Safety Defects to Saturn - Service Publications Ordering Information - Index
Saturn Ion (2003-2004) - Workshop Manual / Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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