Skoda Citigo (2011-2018)
SKODA CITIGO (2011-2018) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS
SKODA CITIGO (2011-2018) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual and Wiring Schematics, for cars Skoda Citigo (2011-2018). INDEX: SERVICE MANUAL 1.0-44; 55 kW MPI engine - 00 – Technical data - 1 Denomination - 1.1 Engine number - 1.2 Engine characteristics - 2 Safety instructions - 2.1 Safety precautions when working on the fuel supply system - 2.2 Safety precautions when working on vehicles with a start/stop system - 2.3 Safety precautions during road tests in which testing and measuring equipment is used - 2.4 Safety precautions when working on cooling system - 2.5 Safety measures to apply when working on the fuel injection and ignition system - 2.6 General notes on the injection system - 2.7 General notes on the ignition system - 2.8 Additional instructions when undertaking assembly work on the air-conditioning system - 2.9 Safety measures and safety at work when working on vehicles with natural gas system (CNG) - 3 Repair instructions - 3.1 Cleanliness rules - 3.2 Foreign bodies in the engine - 3.3 Contact corrosion - 3.4 Installation and fastening of lines - 3.5 Assembly of radiators and capacitors - 4 CNG - General - 4.1 Valid instructions, regulations, standards and recommendations for the service, assembly and repair work on the natural gas system (CNG) - 4.1.1 Valid instructions, regulations, standards and recommendations for the service, assembly and repair work on the natural gas system (CNG) valid for the Czech Republic - 4.1.2 Valid instructions, regulations, standards and recommendations for the service, assembly and repair work on the natural gas system (CNG) valid for other countries - 4.2 Inerting the natural gas fuel tank - 4.2.1 Inerting the natural gas fuel tank with water - 4.2.2 Inerting the natural gas fuel tank with nitrogen - 4.3 Disposing of the natural gas fuel tank - 4.4 Fuel tank from steel damage assessment - 10 – Removing and installing engine - 1 Removing and installing engine - 1.1 Removing engine - 1.2 Disconnect engine and gearbox - 1.3 Securing the engine to the assembly stand - 1.4 Installing the engine - 2 Assembly bracket - 2.1 Unit mounting - summary of components - 2.2 Support the engine in its installed position - 2.3 Removing and installing engine mount - 2.4 Removing and installing gearbox mount - 2.5 Removing and installing pendulum support - 2.6 Check assembly bracket setting - 2.7 Adjusting the unit mounting - 13 – Crankshaft group - 1 Cylinder block (pulley end) - 1.1 Assembly overview - poly V-belt drive - 1.2 Assembly overview - cylinder block (pulley end) - 1.3 Removing and installing V-ribbed belt - 1.3.1 Vehicles with air conditioner compressor - 1.3.2 Vehicles without air conditioner compressor - 1.4 Replacing crankshaft sealing ring - belt pulley end - 2 Cylinder block on gearbox side - 2.1 Summary of components - cylinder block on gearbox side - 2.2 Removing and installing flywheel - 2.3 Removing and installing sealing flange on gearbox side - 2.3.1 Removing the sealing flange with sender wheel from the crankshaft - 2.3.3 Attach sealing flange with rotor to the assembly tool -T10134- - 2.3.4 Attach assembly tool -T10134- with sealing flange to the crankshaft flange and cylinder block - 2.3.5 Secure assembly tool -T10134- to crankshaft flange - 2.3.6 Press sender wheel onto crankshaft flange using assembly tool -T10134- - 2.3.7 Checking sender wheel installation position on crankshaft - 2.3.8 Re-pressing sender wheel - 3 Crankshaft - 4 Pistons and conrods - 4.1 Assembly overview - piston and conrod - 4.2 Inspect piston, piston rings and cylinder bore - 4.3 Separating new conrod - 15 – Cylinder head, valve gear - 1 Cylinder head - 1.1 Summary of components - cylinder head - 1.2 Removing and installing camshaft housing - 1.2.1 Removing and installing camshaft housing until 05.2012 - 1.2.2 Removing and installing camshaft housing as of 06.2012 - 1.3 Removing and installing the cylinder head - 1.4 Testing the compression - 2 Toothed belt drive - 2.1 Position crankshaft to “TDC” . - 2.2 Checking valve timing - 2.3 Remove the toothed belt from the camshafts - 2.3.1 Remove the toothed belt from the camshafts up to 05.2012 - 2.3.2 Remove the toothed belt from the camshafts from 06.2012 - 2.4 Removing and installing toothed belt - 2.4.1 Removing and installing toothed belt up to 05.2012 - 2.4.2 Removing and installing toothed belt as of 06.2012 - 3 Valve gear - 3.1 Assembly overview - valve gear - 3.2 Measuring the axial play of the camshafts - 3.3 Removing and installing camshaft control - 3.4 Removing and installing camshaft sprocket - 3.5 Removing and installing gasket ring for camshaft - 3.5.1 Removing and installing the sealing ring for camshafts on the belt pulley side - 3.5.2 Removing and installing the gasket ring for camshaft on the belt pulley side - 3.6 Replacing valve stem seals - 4 Inlet and exhaust valves - 4.1 Inspect valve guides - 17 – Lubrication - 1 Lubrication system - 1.1 Summary of components - lubrication system - 1.2 Removing and installing oil pan - 1.3 Removing and installing oil pump - 2 Crankcase ventilation - 2.1 Summary of components - crankcase ventilation - 2.2 Removing and installing oil separator - 3 Oil filter, oil pressure switch - 3.1 Removing and installing oil filter housing - 3.2 Removing and installing oil pressure switch -F1- - 3.3 Testing oil pressure and oil pressure switch -F1- - 19 – Cooling - 1 Cooling system - 1.1 Connection diagram for coolant hoses - 1.2 Checking the coolant system for leak tightness - 1.3 Draining and filling up coolant - 1.3.1 Draining coolant - 1.3.2 Filling with coolant - 2 Coolant pump, regulation of cooling system - 2.1 Assembly overview - coolant pump - 2.2 Assembly overview - thermostat - 2.3 Removing and installing coolant pump - 2.4 Removing and installing coolant regulator - 2.4.1 Removing and installing thermostat (extended circuit) - 2.4.2 Removing and installing thermostat (small circuit) - 2.5 Removing and installing toothed belt for coolant pump - 2.6 Removing and installing coolant temperature sender - 2.6.1 Removing and installing coolant temperature sender -G62- - 2.6.2 Removing and installing radiator fan thermal switch -F18- - 3 Radiator and radiator fan - 3.1 Summary of components - Parts of the cooling system fitted to body - 3.2 Removing and installing radiator - 3.3 Removing and installing radiator cowling with radiator fan - 3.4 Removing and installing radiator fan - 20 – Fuel supply system - 1 Fuel system - 1.1 Overview of fitting locations - fuel supply - 2 Fuel tank/natural gas container - 2.1 Summary of components - fuel tank for petrol only vehicles - 2.2 Summary of components - fuel tank for natural gas vehicles (CNG) - 2.3 Summary of components - Natural gas container - 2.3.1 Summary of components - Natural gas container 1 - 2.3.2 Summary of components - Natural gas container 2 - 2.3.3 Summary of components - tensioning strap and spring package - 3 Petrol fuel system - 3.1 Summary of components - fuel system pressurisation pump -G6-. - 3.2 Removing and installing fuel delivery unit only for petrol vehicles - 3.3 Removing and installing the fuel delivery unit for natural gas vehicles (CNG) - 3.4 Removing and installing the sender for fuel gauge display -G- - 3.5 Removing and installing fuel tanks only for petrol vehicles - 3.6 Removing and installing the fuel tank for natural gas vehicles (CNG) - 3.7 Fuel filter - 3.8 Testing fuel pump - 3.8.1 Checking fuel pressure - 3.8.2 Testing holding pressure - 3.8.3 Check fuel flow rate - 3.9 Drain the fuel tank - 3.9.1 Emptying fuel tank when fuel pump is intact - 3.9.2 If the fuel pump has a fault, and the fuel tank is filled by more than 3/4 if there is a fault to the fuel pump. - 3.9.3 If the fuel pump has a fault, and the fuel tank is filled by less than 3/4 if there is a fault to the fuel pump. - 4 Quick couplings - 4.1 Separating quick couplings - 5 Natural gas fuel system (CNG) - 5.1 Summary of components - seal fuel tank - 5.2 Summary of components - filling connection - 5.3 Mechanically close the tank shut-off valves -N361/N362- - 5.4 Remove the pressure in the high-pressure line - 5.5 Removing and installing natural gas container - 5.5.1 Removing and installing natural gas container 1 - 5.5.2 Removing and installing natural gas container 2 - 5.6 Removing and installing solenoid coil of tank shut-off valve-N361/N362- - 5.7 Empty the natural gas container - 5.8 Determine the residual pressure in the natural gas container - 5.8.1 Check and rework the adapter for the residual pressure test of the natural gas - 5.8.2 Test (self-test) the cooling system tester -V.A.G 1274 B- and the adapter for the cooling system tester -V.A.G 1274 B/12 A- - 5.8.3 Residual pressure test of the natural gas - 5.9 Removing and installing tank shut-off valve -N361/N362- - 5.10 Removing and installing filling connection - 6 Accelerator pedal - 6.1 Assembly overview - accelerator module - 6.2 Removing and installing accelerator pedal module -GX2- - 7 Activated charcoal container system - 7.1 Assembly overview - activated charcoal filter system - 7.1.1 Summary of components - Activated charcoal filter only for petrol vehicles - 7.1.2 Summary of components - Activated charcoal filter system for natural gas vehicles (CNG) - 7.2 Checking the fuel tank venting - 7.3 Removing and installing activated charcoal filter - 24 – Mixture preparation - injection - 1 Fuel Injection System - 1.1 Summary of components - injection system - 1.1.1 Summary of components - engine from front - 1.1.2 Summary of components - engine from rear - 1.2 Assembly overview - fuel system - 2 Injectors - 2.1 Assembly overview - fuel rail with injectors - 2.2 Removing and installing injection valves - 2.3 Testing injection valves - 3 Checking leak-tightness of the natural gas fuel supply system - 3.1 Differentiating pressure area of the natural gas fuel supply system - 3.1.1 High-pressure system - 3.1.2 Low-pressure area - 3.2 Determine the pressure in the natural gas system - 3.3 Determining the operating mode of natural gas vehicles - 3.4 Deactivating/activating natural gas mode - 3.5 Inspecting the liquefied petroleum gas system (LPG) for leak tightness - 3.5.1 Checking gas system for leak-tightness, after work on the high-pressure system - 3.5.2 Checking gas system for leak-tightness, after work in the low-pressure area - 4 Gas pressure regulator - 4.1 Summary of components - gas pressure regulator - 4.2 Removing and installing gas pressure regulator - 4.3 Removing and installing the tank pressure sensor -G400- - 5 Gas inlet valves - 5.1 Summary of components - gas distribution line with gas inlet valves - 5.2 Removing and installing gas distribution line with gas inlet valves -N366-, -N367-, -N368- - 5.3 Removing and installing the gas distribution line sensor -G401- - 6 Air filter - 6.1 Assembly overview - air filter housing - 6.2 Removing and installing air filter housing - 7 Intake manifold - 7.1 Assembly overview - intake manifold - 7.2 Removing and installing intake manifold - 7.3 Removing and installing the throttle valve control unit -GX3- - 7.4 Clean throttle valve control unit -GX3- - 8 Senders and sensors - 8.1 Removing and installing intake manifold pressure sender -G71- with intake air temperature sender -G42- - 9 Engine control unit - 9.1 Assembly overview - engine control unit - 9.2 Removing and installing engine control unit - 9.2.1 Removing and installing engine control unit -J623- - 9.2.2 Removing and installing theft-protected engine control unit -J623- - 9.2.3 Removing engine control unit from bracket - 10 Lambda probe - 10.1 Removing and installing lambda probe - catalytic converter on engine - 10.1.1 Removing and installing Lambda probe 1 after catalytic converter -GX7- - 10.1.2 Removing and installing Lambda probe 1 after catalytic converter -GX10- - 10.2 Removing and installing lambda probe - catalytic converter on bottom of vehicle - 26 – Exhaust system - 1 Removing and installing parts of the exhaust system - 1.1 Summary of components - Pre-exhaust pipe with catalytic converter - 1.1.1 Summary of components - pre-exhaust pipe with catalytic converter on engine - 1.1.2 Summary of components - pre-exhaust pipe with catalytic converter on bottom of vehicle - 1.2 Summary of components - Middle and rear part of the exhaust system - 1.2.1 Replace middle or rear part of the exhaust system on petrol vehicles only - 1.2.2 Summary of components - Replace middle or rear part of the exhaust system on natural gas vehicles CNG - 1.3 Removing and installing pre-exhaust pipe with catalytic converter - 1.3.1 Order of installation for pre-exhaust pipe with catalytic converter on engine - 1.4 Separating the exhaust pipe - 1.5 Removing and installing middle and rear silencers - 1.6 Installation position of clamping sleeve - 28 – Ignition system - 1 Ignition system - 1.1 Assembly overview - ignition system - 1.2 Removing and installing ignition coils with power output stages - 1.3 Removing and installing knock sensor 1 -G61- - 1.4 Removing and installing Hall sender - 1.5 Removing and installing engine speed sender Air Conditioning System With Refrigerant R123yf - 00 – Technical data - 1 Safety instructions - 1.1 Safety precautions when working on air Conditioning systems - 1.2 Safety precautions when handling refrigerants - 1.3 Safety precautions when working on vehicles with a start/stop system - 1.4 Safety precautions when handling AC service stations - 1.5 Safety precautions when handling pressurised containers - 2 Laws and regulations - 2.1 Regulations and directives - 2.2 Filling a refrigerant circuit with other refrigerants - 2.3 Safety at work - 3 Repair notes - 3.1 Cleanliness rules - 3.2 Seals for the refrigerant circuit - 3.3 Refrigerant and refrigerant oil - 3.3.1 Important instructions for repairs involving refrigerant and refrigerant oil - 3.3.2 Refrigerant machine oil - 3.4 Handling pressurised containers - 3.5 Handling refrigerant - 4 Identification - 4.1 Information plate for refrigerant circuit - 5 Technical data - 5.1 Filling capacities for refrigerant - 5.2 Filling capacities for refrigerant oil - 6 Technical and physical principles - 6.1 Principles of the air-conditioning technology - 6.1.1 Physical principles of the air conditioning system - 6.1.2 Pressure and boiling point of the refrigerant - 6.1.3 Vapour pressure table for the refrigerant - 6.2 Physical properties - 6.2.1 Refrigerant R1234yf - 6.2.2 Potential hazards of refrigerant R1234yf - 6.2.3 Physical and chemical properties of refrigerant R1234yf - 6.2.4 Critical point - 6.2.5 Environmental aspects of refrigerant R1234yf - 6.2.6 Trade names and designations of refrigerant R1234yf - 6.2.7 Colour and odour of refrigerant R1234yf - 6.2.8 Vapour pressure of refrigerant R1234yf - 6.2.9 Physical properties of refrigerant R1234yf - 6.2.10 Behaviour of refrigerant R1234yf in contact with metals and plastics - 6.2.11 Critical temperature/critical pressure of refrigerant R1234yf - 6.2.12 Water content of refrigerant R1234yf - 6.2.13 Flammability/decomposition of refrigerant R1234yf - 6.2.14 Filling factor of refrigerant R1234yf - 6.2.15 Evidence of leaks in a refrigerant circuit with refrigerant R1234yf - 6.2.16 Analysis of refrigerant R1234yf - 6.3 Product features - 6.4 Function and purpose of the air conditioning system - 6.4.1 Operating principle - 6.4.2 Comfort - 6.4.3 Environmental aspects - 6.5 Further sources of information - 87 – Air conditioning system - 1 Refrigerant circuit - 1.1 System overview - refrigerant circuit - 1.2 General description – components of the refrigerant circuit - 1.2.1 Arrangement and function of the refrigerant circuit - 1.2.2 AC compressor - 1.2.3 Condenser - 1.2.4 Evaporator - 1.2.5 Fluid reservoir - 1.2.6 Expansion valve - 1.2.7 Refrigerant pipe with internal heat exchanger - 1.2.8 Gaskets - 1.2.9 Pipes and hoses of the refrigerant circuit - 1.2.10 Pressure relief valve - 1.2.11 Connections for quick couplers on refrigerant circuit - 1.2.12 Connections with valve for switches on refrigerant circuit - 1.2.15 Regulating valve for compressor of air conditioning system -N280- - 1.3 Possible complaints - 1.3.1 Requirements for investigating a complaint - 1.3.2 Possible complaints - 1.3.3 Odour from the heating and air conditioning unit - 1.4 Identifying leaks - 1.4.1 General information about finding leaks in the refrigerant circuit - 1.4.2 Detecting leaks on refrigerant circuits with an electronic leak detector - 1.4.3 Searching for leaks with the UV leak detection system - 1.4.4 Detecting leaks by means of vacuum testing with the AC service station or pressure testing - 1.5 Replace components - 1.5.1 General instructions for replacing components - 1.5.2 Replacing leaking or damaged components; empty refrigerant circuit (except AC compressor and fluid reservoir) - 1.5.3 Replacing leaking or damaged components; filled refrigerant circuit (except AC compressor and fluid reservoir) - 1.5.4 Replacing the AC compressor without needing to clean the refrigerant circuit - 1.5.5 Replacing the AC compressor because of a leak or internal damage - 1.6 Clean the refrigerant circuit. - 1.6.1 General information about cleaning the refrigerant circuit - 1.6.2 Preparing to clean the refrigerant circuit (to flush with refrigerant R1234yf) - 1.6.3 Procedure for cleaning the refrigerant circuit - 1.6.4 Schematic diagrams for cleaning (circuits to be flushed) - refrigerant circuit with expansion valve and fluid reservoir - 1.6.5 Adapter for setting up the rinsing cycles - 1.6.6 General information about blowing through with compressed air or nitrogen - 1.6.7 Blowing through the refrigerant circuit with compressed air and nitrogen - 1.7 Checking pressures with the pressure gauge - 1.7.2 Pressure gauges allow to carry out the following inspection and measurement work - 2 Working with the A/C service station - 2.1 Working with the A/C service station - 2.2 Connecting the AC service station to the refrigerant circuit - 2.3 Performing gas analysis for the refrigerant - 2.4 Exhaust refrigerant circuit. - 2.5 Evacuating the refrigerant circuit. - 2.6 Filling the refrigerant circuit - 2.7 Operate the air conditioning system after filling - 2.8 Switching off the AC service station and disconnecting it from the refrigerant circuit - 2.9 Filling refrigerant into the reservoir - 2.10 Draining the A/C service station - 2.11 Clean the refrigerant circuit. - 2.12 Filling contaminated refrigerant into a recycling cylinder for analysis, treatment or disposal - 2.13 Check pressures - 2.13.1 General instructions for checking pressures in a refrigerant circuit - 2.13.2 Pressures and temperatures in a refrigerant circuit - 2.13.3 Pressure in a refrigerant circuit when the ignition is switched off - 2.13.4 Checking pressures when the air conditioning system is switched on - 3 Test equipment and tools - 3.1 Tools and materials available from the importer - 3.2 Tools and materials, which are commercially available - 3.3 Tools that can be made instead of purchasing Air Conditioning System With Refrigerant R134a - 00 – Technical data - 1 General notes on the air conditioning system - 1.1 Important instructions - 1.2 Further documentation and information means - 1.3 Principles of the air-conditioning technology - 1.3.1 Physical principles - 1.3.2 Heat always flows from a warmer substance to a colder substance - 1.3.3 Pressure and boiling point - 1.4 Advantages of the air conditioning system - comfort - 1.5 Operation of the air conditioning system - 1.6 Refrigerant R134a - 1.6.1 Physical data of the refrigerant R134a - 1.6.2 Trade names and designations of the refrigerant R134a - 1.6.3 Critical point - 1.6.4 Environmental aspects of the refrigerant R134a - 1.7 Vapour pressure table for refrigerant R134a - 1.8 Properties of refrigerant R134a - 1.8.1 Colour - 1.8.2 Vapour pressure - 1.8.3 Air displacement as a result of gaseous refrigerant - 1.8.4 Behaviour with metals - 1.8.5 Behaviour with plastics - 1.8.6 Critical temperature/critical pressure - 1.8.7 Water content - 1.8.8 Flammability - 1.8.9 Filling factor - 1.9 Evidence of leaks - 1.10 Refrigerant oil - 1.10.1 Properties of the refrigerant oil - 1.11 General occupational safety - 1.11.1 Product features - 1.11.2 Using refrigerant R 134a - 1.11.3 Wear safety goggles - 1.11.4 Wear protective gloves and apron - 1.11.5 Do not breath in refrigerant vapours - 1.11.6 Smoking ban - 1.11.7 Welding and soldering - 1.11.8 Pungent odour - 1.11.9 First Aid - 1.12 Using pressure tank - 1.13 Safety precautions when working with extraction and filling systems - 1.14 Safety measures when working on vehicles with air conditioning system and when using refrigerant R 134a - 1.15 Basics for working on the refrigerant circuit - 1.15.1 General points - 1.15.2 Removing contaminants from the refrigerant circuit - 1.15.3 Additional work on vehicles with AC compressor without magnetic coupling - 1.15.5 Work procedure before operating the air conditioning system after a repair - 2 General instructions for refrigerant circuit - 2.1 Components of the refrigerant circuit - 2.1.1 Distribution of the components of the refrigerant circuit and their influence on the high- and low-pressure side - 2.1.2 AC compressor - 2.1.4 Fluid reservoir with desiccator - 2.1.8 O-ring seals - 2.1.9 Pipes and hoses of the refrigerant circuit - 2.2 Extractor, filler and measurement valves for quick couplings of the AC service station on the refrigerant circuit - 2.2.1 Extractor, filler and measurement connections with Schrader valve - 2.2.2 Extractor, filler and measurement connections with acting head valve - 2.3 Pressures and temperatures in the refrigerant circuit and its arrangement - 2.3.1 Pressures, temperatures and arrangement of the refrigerant circuit with expansion valve - 2.3.2 Pressures, temperatures and arrangement of the refrigerant circuit with throttle - 2.4 Switch and sender on the refrigerant circuit - 2.5 Electrical components which are not fitted on the refrigerant circuit - 2.6 The inspection and measurement work can be performed using the pressure gauge - 2.6.1 Pressure gauges allow to carry out the following inspection and measurement work - 2.7 Air conditioning service and recycling equipment - 2.8 Repair and maintenance instructions for refrigerant circuit - 3 Legal texts and legal regulations - 3.1 Laws and regulations - 3.2 Verification procedure of refrigerant - 4 Refrigerant circuit - 4.1 Important repair instructions for air conditioning systems - 5 Working with the A/C service station - 5.1 Important instructions for working with the A/C Service station - 5.2 Connecting the A/C service station to the refrigerant circuit for measuring and testing - 5.3 Empty the refrigerant circuit with the A/C service station. - 5.4 Evacuate the refrigerant circuit with the A/C service station. - 5.5 Fill the refrigerant circuit with the A/C service station. - 5.6 Operate the air conditioning system after filling - 5.7 Fill refrigerant into the reservoir (filling cylinder or reservoir bottle) of the A/C service station - 5.8 Draining the A/C service station - 6 Leak detection on the refrigerant circuit - 6.1 Looking for leaks in the refrigerant circuit - important instructions - 6.2 Leak detection on the refrigerant circuit with compressed air or nitrogen - 6.3 Detecting leaks on the refrigerant circuit with the leak detector -VAG1796- - 6.4 Detecting leaks on the refrigerant circuit with the leak detector -VAS 6196- or -VAS 6201A- - 7 Removing contaminants from the refrigerant circuit - 7.1 Cleaning the refrigerant circuit with compressed air and nitrogen - 7.2 Cleaning refrigerant circuit with refrigerant R134a (flush) - 7.3 Principle circuit diagrams for different rinsing cycles - 7.4 Adapter for setting up the rinsing cycles - 8 Complaints - 8.1 Possible complaints - 8.2 Temperature test of cooling capacity - 8.3 Odour from the heating and air conditioning unit - 8.3.1 Possible odours coming from the heating and air conditioning unit - 8.3.2 Spray evaporator with compressed air pistol -VAG 1538- with spray nozzle - 8.3.3 Ultrasonic air conditioning system cleaning device -VAS 6189B- - 9 Check the pressure in the refrigerant circuit (with the A/C service station) - 9.1 Test requirements before the pressure test - 9.2 Check pressures - 9.3 Continuation of the test depending on the arrangement of the refrigerant circuit - 9.4 Pressure test for vehicles with throttle and catch pan (with AC compressor regulated from the inside) - 9.5 Pressure test for vehicles with expansion valve and fluid reservoir (with AC compressor regulated from the inside) - 9.6 Pressure test for vehicles with expansion valve, fluid reservoir and with regulating valve for compressor of air conditioning system -N280- (with AC compressor regulated from the outside) - 9.6.1 Specified values - 10 Replace components of the refrigerant circuit - 10.1 Replace parts on the refrigerant circuit - General instructions - 10.2 Components of the refrigerant circuit leaking or damaged - the refrigerant circuit is absolutely empty - 10.3 Components of the refrigerant circuit leaking or damaged - refrigerant is still in the refrigerant circuit - 10.4 Replace AC compressor - 10.4.1 When there is no need to eliminate impurities in the refrigerant circuit e.g. for external damage after an accident - 10.4.2 An inner damage (e.g. noise or no performance) - 10.5 Replace catch pan and throttle/fluid reservoir - 10.5.1 Because of humidity which has penetrated (the refrigerant circuit was opened over a longer period of time) (e.g. after an accident) or inner damage on the A/C compressor - 10.5.2 Because of outer damage (e.g. caused by an accident), no refrigerant has flown out and no humidity and no dirt has penetrated into the circuit - 11 Tools and materials, which are available from the importer - 11.1 Setting up tools and materials which are available from the importer - 11.2 A/C service station - 11.3 Flushing device for the refrigerant circuits -6337/1- or follow-up models (manufacturer Behr) - 11.4 Flushing device for the refrigerant circuits -6336/1- or follow-up models (manufacturer Waeco) - 11.5 Leak detector -V.A.G 1796- - 11.6 Leak detection system -VAS 6196- - 11.7 Leak detection system -VAS 6201A- - 11.8 Adapter case of motor car set -VAS 6338/1- - 11.9 Case of release tools -VAS 6127/3- - 11.10 Socket insert -T10364- - 12 Tools and materials, which are commercially available - 12.1 Setting up tools and materials which are available from a dealer - 12.2 Filling hoses - 12.3 Bottle connecting piece for pressure bottle - 12.4 Valve caps with replacement gaskets - 12.5 Pressure gauge with pressure reducer for nitrogen - 12.6 Quick-coupling adapter for service connections - 12.7 Tools, which you make yourself Automatic Gearbox 0CT - 00 – Technical data - 1 Identification - 1.1 Gearbox identification - 2 Technical data - 2.1 Allocation gearbox - engine - 2.2 Calculation of gear ratios - 3 Transmission System - Overview - 4 Safety instructions - 4.1 General safety instructions - 4.2 Safety precautions when working on vehicles with a start/stop system - 4.3 Notes on tow starting and towing - 4.4 Safety precautions during road tests in which testing and measuring equipment is used - 5 Repair instructions - 5.1 General repair instructions - 6 Electrical components - 6.1 Fitting location summary - electrical components - 30 – Clutch - 1 Clutch control - 1.1 Summary of components - clutch actuator - 1.2 Assembly overview - clutch release mechanism - 1.3 Check ball pin for wear and renew if necessary. - 1.4 Removing and installing clutch actuator -VX64- - 1.4.1 Removing and installing clutch actuator -VX64-, on installed gearbox - 1.4.2 Removing and installing clutch actuator -VX64-, on removed gearbox - 1.5 Repairing the clutch release mechanism - 2 Clutch - 2.1 Assembly overview - clutch - 2.2 Removing and installing clutch - 34 – Controls, housing - 1 Shift mechanism - 1.1 Overview - selector mechanism - 1.2 Summary of components - gearshift knob and cover - 1.3 Assembly overview of shift mechanism - 1.4 Summary of components - gear actuator - 1.5 Removing and installing gear knob - 1.6 Installing and removing the transmission cover - 1.7 Remove and install guide for shift lever, adjust - 1.8 Removing and installing selector mechanism - 1.8.1 Removing and installing shift mechanism without shift housing - 1.8.2 Removing and installing shift mechanism and shift housing - 1.9 Removing and installing gear actuator -VX65- - 1.9.1 Removing and installing gear actuator -VX65-, on installed gearbox - 1.9.2 Removing and installing gear actuator -VX65-, on removed gearbox - 2 Removing and installing the gearbox - 2.1 Removing the gearbox - 2.2 Installing the gearbox - 2.3 Specified torques for gearbox - 3 Assembly bracket - 3.1 Unit mounting - summary of components - 4 Transporting the gearbox - 5 Disassembling and assembling the gearbox - 5.1 Schematic overview - Gearbox - 5.2 Summary of components - Gearbox - 5.3 Summary of components - Clutch housing - 5.4 Summary of components - shafts, differential gear, switch - 5.5 Replacing the spacer bush for the gearshift shaft - 5.6 Disassembling and assembling the gearbox - 6 Gearbox housing, clutch housing - 6.1 Summary of components - Gearbox housing and clutch housing - 7 Attachment at engine and gearbox mount - 8 Gear oil - 8.1 Check gear oil level - 8.2 Draining and filling gearbox oil - 35 – Gears, shafts - 1 Drive shaft - 1.1 Summary of components - Drive shaft - 1.2 Disassembling and assembling the drive shaft - 1.3 Setting drive shaft - 1.4 Replace gasket ring for drive shaft - 2 Bevel pinion (output shaft) - 2.1 Summary of components - Output shaft - 2.2 Disassembling and assembling the output shaft - 2.3 Setting output shaft - 3 Reverse shaft - 3.1 Removing and installing reverse gear shaft - 39 – Final drive - differential - 1 Gasket rings - 1.1 Installation overview - gasket rings - 1.2 Replacing left sealing ring - 1.2.1 Replace left shaft seal for left drive shaft - 1.3 Replacing right sealing ring - 1.3.1 Replace right shaft seal for right drive shaft - 2 Differential gear - 2.1 Summary of components - Differential - 2.2 Disassembling and assembling differential gear - 2.3 Adjusting the differential gear - 3 Setting overview - 4 Gearbox control system - 4.1 Installation overview - gearbox control system - 4.2 Removing and installing the control unit for electronic transmission -J514- - 4.3 Removing and installing the gearbox input r.p.m. sender -G182- Axles Steering - 40 – Front suspension - 1 Front axle - Overview - 1.1 Front axle - Overview of the repair chapter - 1.2 Lift the wheel bearing in the unladen weight position - 2 Repairing front axle - 2.1 Summary of components: Assembly carrier - 2.2 Repairing thread in longitudinal member - 2.3 Fixing the assembly carrier - 2.4 Lower the assembly carrier in the service position - 2.5 Removing and installing assembly carrier - 3 Front wheel suspension, suspension link - 3.1 Summary of components: Front wheel suspension, suspension link - 3.2 Inspecting the steering joint - 3.3 Removing and installing the steering joint - 3.4 Installation position of steering joints - 3.5 Removing and installing the track control arm - 3.6 Replacing front rubber-metal bearing for track control arm - 3.7 Replacing the rear rubber-metal bearing for track control arm - 4 The wheel bearing - 4.1 Summary of components of the wheel bearing - 4.2 Removing and installing the wheel hub with front wheel bearing - 4.3 Removing and installing wheel bearing housing - 5 Anti-roll bar - 5.1 Summary of components anti-roll bar - 5.2 Removing and installing the anti-roll bar - 5.3 Removing and installing the rubber bearing for the anti-roll bar - 6 Suspension strut - 6.1 Summary of components: Suspension strut - 6.2 Removing and installing the suspension strut - 6.3 Repairing front suspension strut - 7 Drive shaft - 7.1 Summary of components: Drive shaft with tripod joint - 7.2 Removing and installing drive shaft - 7.3 Disassembling and assembling the drive shaft with tripod joint AAR2600i - 7.4 Inspecting outer CV joint - 42 – Rear suspension - 1 Rear axle - 1.1 Overview of rear axle - 1.2 Lift the wheel bearing in the unladen weight position - 1.3 Lowering rear axle - 1.4 Removing and installing rear axle - 2 Axle beam - 2.1 Summary of components: Axle beam - 2.2 removing and installing rubber-metal bearing - 2.3 Removing and installing coil spring - 3 Shock absorber - 3.1 Summary of components: Shock absorber, spring - 3.2 Repairing shock absorber - 3.3 Removing and installing shock absorber - 3.4 Removing and installing stop buffer - 4 The wheel bearing - 4.1 Summary of components: The wheel bearing - 4.2 Removing and installing the wheel hub with wheel bearing - 44 – Wheels, tyres, vehicle geometry - 1 Wheels, Tyres - 1.1 Tightening torque of the wheel screws - 1.2 Mounting instructions for wheel change/wheel fitting - 1.3 Wheel fitting - 1.4 Protecting wheel centring seat against corrosion - 1.5 Breakdown set - 1.6 Tyre sealant - 1.7 Removing tyre - 1.8 Mounting the new tyre - 1.9 Disposing of tyre sealant - 2 Axle alignment - 2.1 General points - 2.2 Measurement preliminaries - 2.3 Axle alignment - 2.4 Nominal values for the axle alignment - 2.5 Overview of the work sequence for the axle alignment - 2.6 Transversal inclination of the vehicle “straight-ahead position” - 2.7 Camber correction on the front axle - 2.8 Checking the camber on the rear axle - 2.9 Checking the track on the rear axle - 2.10 Adjusting the track on the front axle - 2.11 Checking the left and right steering angle - 2.12 Check position of steering wheel, align if necessary - 2.13 Vehicle data sticker - 48 – Steering - 1 General repair instructions - 1.1 Steering gear - 1.2 Gaskets and seals - 1.3 Nuts and bolts - 1.4 Electrical components - 1.5 Targeted fault finding, vehicle self-diagnosis and measuring technique - 2 Steering wheel - 2.1 Summary of components: Steering wheel - 2.2 Removing and installing the steering wheel - 3 Steering column - 3.1 Summary of components: Steering column - 3.1.1 Summary of components: Steering column - left-hand drive - 3.1.2 Summary of components: Steering column - right-hand drive - 3.2 Removing and installing steering column - 3.2.1 Removing and installing steering column - left-hand drive - 3.2.2 Removing and installing steering column - right-hand drive - 3.3 Observe handling and transportation of the steering column - 4 Repairing the steering column - 4.1 Summary of components - 4.2 Removing and installing -J500-steering column electronics control unit - 4.3 Removing and installing assembly aid - 4.4 Removing and installing drive shaft for steering column - 5 Steering gear - 5.1 Summary of components: Steering gear - 5.1.1 Summary of components: Steering gear - LHD vehicle - 5.1.2 Summary of components: Steering gear - RHD vehicle - 5.2 Removing and installing steering gear - 6 Repairing steering box - 6.1 Summary of components: Steering gear - 6.2 Removing and installing track rod - 6.3 Checking and adjusting the length of the track rod - 6.4 Removing and installing track rod ends - 6.5 Checking play, tightness and bellows of track rod ball joints - 6.6 Allocation of track-rod ends - 6.7 Determining the centre position of the gear rack - 6.8 Adjusting steering box Body Repairs - 00 – Technical data - 1 Vehicle identification data - 1.1 Vehicle identification number - 1.2 Identification plate - 1.3 Vehicle data sticker - 2 Safety instructions - 3 Moulded foam parts - 4 Galvanized body parts, high/ultra high-strength and hot-formed body panels - 4.1 Body - 4.2 Overview - 5 Anti-corrosion measures - 6 Gap sizes - 6.1 Front body - 6.2 Middle body - 6.3 Rear body - 7 Vehicle body dimensions - 7.1 Front body - 7.2 Middle body - 7.2.1 5-door - 7.3 Rear body - 7.4 Body platform at the front - 7.5 Body platform in the middle - 7.6 Body platform at the rear - 8 Tools - 9 Straightening bench - 9.1 Overview - 10 Portal gauge - 50 – Body - front - 1 Replacing console - right - 1.1 Removing - 1.2 Install - 1.2.1 Part welding - 2 Replacing console - left - 2.1 Removing - 2.2 Install - 2.2.1 Preparing the new part - 2.2.2 Part welding - 3 Replacing the support block (for assembly carrier) - 3.1 Removing - 3.2 Install - 3.2.1 Preparing the new part - 3.2.2 Part welding - 4 Replacing the front bumper holder - 4.1 Removing - 4.2 Install - 4.2.1 Part welding - 5 Replacing the wheelhouse frame side rail at the top - 5.1 Removing - 5.2 Install - 5.2.1 Preparing the new part - 5.2.2 Part welding - 6 Replacing the front wheelhouse - 6.1 Removing - 6.2 Install - 6.2.1 Preparing the new parts - 6.2.2 Part welding - 7 Replacing the front frame side rail - 7.1 Removing - 7.2 Install - 7.2.1 Preparing the new part - 7.2.2 Part welding - 8 Repairing the thread for the attachment of the assembly carrier - 8.1 Contents of the thread repair set - 8.2 Repairing thread - 8.2.1 Drilling thread - 8.2.2 Cutting the thread - 8.2.3 Inserting the threaded insert - 51 – Body - centre - 1 Replacing the roof ? vehicle without sliding/tilting roof Open Sky - 1.1 Tools - 1.2 Removing - 1.3 Install - 1.3.1 Preparing the new part - 1.3.2 Setting the depth gauge for the roof - 1.3.3 Glueing in the roof - 1.3.4 Part welding - 2 Replacing the roof - vehicle with sliding/tilting roof Open Sky - 2.1 Tools - 2.2 Removing - 2.3 Install - 2.3.1 Preparing the new part - 2.3.2 Setting the depth gauge for the roof - 2.3.3 Glueing in the roof - 2.3.4 Part welding - 3 Replacing the roof rail ? 3-door - 3.1 Removing - 3.2 Install - 3.2.1 Preparing the new part - 3.2.2 Part welding - 4 Replacing the roof rail ? 5-door - 4.1 Removing - 4.2 Install - 4.2.1 Preparing the new part - 4.2.2 Part welding - 5 Replacing the front roof cross member - 5.1 Removing - 5.2 Install - 5.2.1 Part welding - 6 Replacing the front roof cross member ? Vehicle with sliding/tilting roof Open Sky - 6.1 Removing - 6.2 Install - 6.2.1 Part welding - 7 Replacing the roof reinforcement ? Vehicle with sliding/tilting roof Open Sky - 7.1 Removing - 7.2 Install - 7.2.1 Part welding - 8 Replacing the rear roof cross member - 8.1 Removing - 8.2 Install - 8.2.1 Part welding - 9 Replacing the A-pillar - 9.1 Removing - 9.2 Install - 9.2.1 Preparing the new part - 9.2.2 Part welding - 10 Replacing reinforcement of A-pillar - cutoff part - 10.1 Removing - 10.2 Install - 10.2.1 Preparing the new part - 10.2.2 Part welding - 11 Replacing B-pillar ? 5-door - 11.1 Removing - 11.2 Install - 11.2.1 Preparing the new part - 11.2.2 Mark the areas in which welding is permitted - 11.2.3 Part welding - 12 Replacing the reinforcement of the B-pillar ? 3-door - 12.1 Removing - 12.2 Install - 12.2.1 Preparing the new part - 12.2.2 Marking the prohibited welding zones - 12.2.3 Part welding - 13 Replacing the reinforcement of the B-pillar ? 5-door - 13.1 Removing - 13.2 Install - 13.2.1 Preparing the new part - 13.2.2 Marking the prohibited welding zones - 13.2.3 Part welding - 14 Replacing the outside bottom side rail ? 3-door - 14.1 Removing - 14.2 Install - 14.2.1 Preparing the new part - 14.2.2 Part welding - 15 Replacing reinforcement of bottom side rail- centre cutoff part - 15.1 Removing - 15.2 Install - 15.2.1 Preparing the new part - 15.2.2 Part welding - 16 Replacing the front bottom side rail ? 3-door vehicle - 16.1 Removing - 16.2 Install - 16.2.1 Preparing the new part - 16.2.2 Part welding - 53 – Body - rear - 1 Replacing rear apron - 1.1 Removing - 1.2 Install - 1.2.1 Part welding - 2 Replacing the reinforcement of the sealing channel - 2.1 Removing - 2.2 Install - 2.2.1 Preparing the new part - 2.2.2 Part welding - 3 Replacing front cover plate - 3.1 Removing - 3.2 Install - 3.2.1 Preparing the new part - 3.2.2 Part welding - 4 Replacing the support of the tail light - 4.1 Removing - 4.2 Install - 4.2.1 Preparing the new part - 4.2.2 Part welding - 5 Replacing the luggage compartment floor - 5.1 Removing - 5.2 Install - 5.2.1 Preparing the new part - 5.2.2 Part welding - 6 Replacing reinforcement of C-pillar - cutoff part - 6.1 Removing - 6.2 Install - 6.2.1 Preparing the new parts - 6.2.2 Part welding - 7 Replacing top part of rear frame side rail - 7.1 Removing - 7.2 Install - 7.2.1 Preparing the new parts - 7.2.2 Part welding - 8 Replacing the bracket for the rear axle - 8.1 Removing - 8.2 Install - 8.2.1 Preparing the new part - 8.2.2 Part welding - 9 Replacing rear frame side rail - cutoff part - 9.1 Removing - 9.2 Install - 9.2.1 Part welding - 10 Replace rear lateral part ? 3-door vehicles - 10.1 Removing - 10.2 Install - 10.2.1 Preparing the new part - 10.2.2 Mark the areas in which welding is permitted - 10.2.3 Part welding - 11 Replace rear lateral part ? 5-door vehicles - 11.1 Removing - 11.2 Install - 11.2.1 Preparing the new part - 11.2.2 Part welding - 12 Replacing the outer wheelhouse liner - 12.1 Removing - 12.2 Install - 12.2.1 Preparing the new part - 12.2.2 Part welding Body Work - 00 – Technical data - 1 Technical data - 1.1 Vehicle identification data - 50 – Body - front - 1 Lock carrier - 1.1 Summary of components - Lock carrier - 1.2 Service position - 1.3 Removing and installing lock carrier - 2 Wing - 2.1 Summary of components - 2.2 Removing and installing the wing - 2.2.1 Removing and installing the wing - 2.2.2 Removing and installing wing strut - 3 Front wall - 3.1 Summary of components - 3.2 Summary of components of the water box cover - 3.3 Removing and installing the plenum chamber cover - 55 – Bonnet, rear lid - 1 Front flap - 1.1 Summary of components - Front flap - 1.1.1 Summary of components - 1.1.2 Summary of components - Lock and unlock components of front flap - 1.1.3 Summary of components - Operating lever and bearing bracket - 1.2 Removing and installing the front flap - 1.2.1 Removing and installing the locking clamp - 1.3 Adjusting the front flap - 1.3.1 Adjusting the flap lock - 1.3.2 Adjusting the locking clamp - 1.4 Removing and installing the hinges - 1.5 Removing and installing the support bar - 1.6 Removing and installing the gaskets for the front flap - 1.7 Removing and installing front flap lock - 1.7.1 Routing the control cable for the lid release - 1.8 Removing and installing the operating lever for the front flap - 2 Tailgate - 2.1 Summary of components - 2.1.1 Summary of components - Pressurized gas strut - 2.1.2 Summary of components - Lock and unlock components - 2.2 Removing and installing tailgate - 2.3 Adjusting tailgate - 2.3.1 Adjusting the locking clamp - 2.4 Removing and installing the hinges - 2.5 Removing and installing the pressurized gas strut - 2.5.1 Degassing the pressurized gas strut - 2.6 Removing and installing the control - 2.7 Removing and installing flap lock - 2.7.1 Removing and installing the locking clamp - 2.8 Removing and installing the gasket - 3 Fuel tank lid unit - 3.1 Removing and installing fuel tank lid unit - 57 – Front doors, door components, central locking - 1 Front door - 1.1 Summary of components - door - 1.2 Removing and installing the door - 1.2.1 Installing after replacing the A pillar - 1.3 Door adjustment - 1.4 Adjusting the locking clamp - 2 Installation parts - 2.1 Summary of components - Component parts - 2.1.1 Summary of components - Fabric strap - 2.1.2 Summary of components - Adhesive pad - 2.2 Summary of components - Door handle and door lock - 2.3 Removing and installing installation parts - 2.3.1 Removing and installing the door cover - 2.3.2 Removing and installing the door retaining strap - 2.3.3 Removing and installing the locking clamp - 2.4 Removing and installing the door handle - 2.4.1 Removing and installing cap for lock cylinder - 2.4.2 Removing and installing cap (without lock cylinder) - 2.4.3 Removing and installing lock cylinder - 2.4.4 Removing and installing bearing bracket - 2.5 Removing and installing the door lock - 2.6 Central locking system - 2.6.1 Summary of components - Central locking system - 2.7 Removing and installing the battery for the foldable radio control key - 2.8 Door windows - 2.8.1 Front door window - Summary of components - 2.8.2 Removing and installing the front door window - 2.9 Window lifter - 2.9.1 Removing and installing front window lifter - 2.9.2 Removing and installing front window lifter motor - 2.9.3 Removing and installing window lifter drive - 2.9.4 Removing and installing front window crank - 2.10 Window run and strips - 2.11 Removing and installing front window run - 2.12 Guide rail - 2.12.1 Removing and installing guide rail - 2.12.2 Removing and installing the additional window run - 2.13 Removing and installing the front window channel strip - 2.13.1 Removing and installing the inner front window channel strip - 2.13.2 Removing and installing the outer front window channel strip - 2.14 Removing and installing door seal - 2.14.1 Removing and installing the inside door seal - 58 – Rear doors, door components - 60 – Sunroof - 63 – Bumpers - 1 Front bumper - 1.1 Summary of components - Front bumper - 1.1.1 Summary of components - Component parts - 1.1.2 Summary of components - Front bumper bracket - 1.2 Removing and installing the front bumper - 2 Rear bumper - 2.1 Summary of components - Rear bumper cover - 2.1.1 Summary of components - Guides for rear bumper cover - 2.1.2 Summary of components - Rear bumper bracket - 2.1.3 Summary of components - Foam part of bumper bracket - 2.2 Removing and installing the rear bumper - 64 – Glazing - 1 Repair instructions - 1.1 Minimum hardening time for glued windows - 1.2 Window repair - 1.3 Installation instructions for glued windows - 1.3.1 Installation instructions - 1.3.2 Materials - 1.4 Preparing new windows for fitting - 1.5 Preparing new windows for fitting - 1.6 Prepare body flange for fitting - 1.6.1 Eliminating paint damage - 1.7 Cleaning necessary due to soiling through glue - 2 Windscreen - 2.1 Windscreen - Summary of components - 2.2 Removing and installing windscreen - 2.2.1 Removing undamaged windscreen - 3 Rear window - 3.1 Rear window - Summary of components - 3.2 Removing and installing the rear window - 3.2.1 Remove damaged rear window - 4 Side windows - 4.1 Summary of components - Rear side windows - 4.2 Removing and installing rear side window - 4.2.1 Remove damaged side window - 66 – Exterior equipment - 1 Strips / trims / extensions / trim panels - 1.1 Summary of components - Trim of A-pillar - 1.2 Removing and installing the trim of the B-pillar - 2 Underfloor trim panel - 2.1 Removing and installing the tunnel bridge - 3 Exterior mirror - 3.1 Exterior rear-view mirror - Summary of components - 3.1.1 Summary of components - Electrically adjustable outside mirror - 3.1.2 Summary of components - Manually adjustable outside mirror - 3.2 Removing and installing mirror glass - 3.3 Removing and installing the mirror housing - 3.3.1 Removing and installing the mirror housing - 3.3.2 Removing and installing the trim - 3.4 Removing and installing the mirror adjustment unit - 3.5 Removing and installing outside mirror - 3.5.1 Removing and installing outside mirror with electrical adjustment - 3.5.2 Removing and installing outside mirror with manual adjustment - 4 Wheelhouse liner - 4.1 Summary of components - Wheelhouse liner - 4.2 Removing and installing the wheelhouse liner - 4.2.1 Removing and installing the sill cover - 5 Letterings and emblems - 5.1 Dimensions - Letterings and emblems - 5.1.1 Dimensions of letterings on the tailgate - 5.2 Removing and installing the emblems - 5.2.1 Removing and installing the front emblem - 5.2.2 Removing and installing the emblem on the tailgate - 68 – Interior equipment - 1 Storage areas/covers - 1.1 Overview of fitting location - Storage areas/covers - 1.2 Summary of components - Dash panel cover on driver's side - 1.3 Summary of components - Steering column trim panel - 1.4 Summary of components - Glove compartment - 1.5 Summary of components - Covering for the hand brake lever - 1.6 Removing and installing dash panel cover on driver's side - 1.6.1 Removing and installing dash panel cover on driver's side, „Basic“ - 1.6.2 Removing and installing dash panel cover on driver's side, „High“ - 1.7 Removing and installing the gap cover of the dash panel insert - 1.8 Removing and installing dash panel cover on front passenger's side - 1.9 Removing and installing top steering column trim panel - 1.10 Removing and installing bottom steering column trim panel - 1.11 Removing and installing the glove compartment - 1.12 Removing and installing glove compartment opener - 1.13 Removing and installing brake element of glove compartment cover - 1.14 Removing and installing the covering of the handbrake lever - 2 Equipments - 2.1 Summary of components - Sun visors - 2.2 Removing and installing the sun visor - 2.3 Removing and installing middle bearing of sun visor - 2.4 Removing and installing the recessed handles of the roof - 3 Centre console - 3.1 Summary of components - Centre console - 3.2 Removing and installing front ashtray - 3.3 Removing and installing the insert of the centre console - 3.4 Removing and installing centre console - 3.4.1 Removing and installing top part of centre console - 3.4.2 Removing and installing bottom part of centre console „High“ - 3.4.3 Removing and installing bottom part of centre console „Basic“ - 3.5 Removing and installing the bracket of the centre console - 3.5.1 Summary of components - Attachment angle - 3.5.2 Removing and installing the front attachment angle - 3.5.3 Removing and installing the centre attachment angle - 3.5.4 Removing and installing the rear attachment angle - 4 Interior rear-view mirror - 4.1 Summary of components - Interior rear-view mirror - 4.2 Removing and installing the interior rear-view mirror - 4.2.1 Removing and installing the interior rear-view mirror - 4.2.2 Glueing the retaining plate for the interior rear-view mirror - 4.3 Removing and installing sensor unit for emergency brake - 69 – Passenger protection - 1 Safety instructions - 1.1 Safety precautions when working with pyrotechnical components - 1.2 Storage, transport and disposal of airbag, belt tensioner and battery separation units (pyrotechnical components) - 1.3 Safety instructions of airbag - 1.4 Additional safety instructions for side airbag - 1.5 Seat belts - 1.6 Safety instructions for crash sensors (pressure sensors) for front side airbag - 1.7 Exchanging pyrotechnical, mechanical and electrical components of the restraint system after an accident - 1.8 Checking airbag fixing parts after an accident - 1.9 Accident without deployment of airbag - 1.10 Inspecting seat belts - 1.11 Checking the seat belt - 1.12 Checking automatic belt retractor (locking effect) - 1.13 Seat belt buckle - visual inspection - 1.14 Seat belt buckle - functional check - 1.15 Check deflection fittings and buckle latch - 1.16 Checking fixing parts and fixing points after an accident - 1.17 Checking the child seat anchorages after an accident - 2 Seat belts - 2.1 Overview of fitting location - Seat belts and fixing points - 2.2 Removing and installing the front three-point seat belt - 2.3 Removing and installing front belt end fitting - 2.4 Removing and installing front belt guide - 2.5 Removing and installing the front seat belt buckle - 2.6 Removing and installing the rear three-point seat belt - 2.7 Removing and installing the outer rear belt end fitting - 2.8 Removing and installing the rear seat belt buckle - 3 Airbag system - 3.1 Overview of fitting location - Airbag System - 4 Airbag control unit - 4.1 Summary of components - Airbag control unit - 4.2 Removing and installing airbag control unit - 5 Airbag on driver side - 5.1 Summary of components - Airbag on driver side - 5.2 Removing and installing airbag unit with igniter - 6 Airbag front passenger side - 6.1 Summary of components - Airbag on front passenger side - 6.2 Removing and installing airbag unit on front passenger side with igniter - 6.3 Removing and installing key switch for deactivation of airbag on front passenger side - 6.4 Removing and installing airbag warning light on front passenger side - 7 Side airbags - 7.1 Summary of components - front side airbag - 7.2 Removing and installing front side airbag with igniter - 8 Crash sensors for airbag - 8.1 Overview of fitting location - Crash sensors for airbag - 8.2 Removing and installing the crash sensor for front airbag - 8.3 Removing and installing the crash sensor for side airbag - 9 Belt use recognition - 9.1 Removing and installing seat occupation sensor - 70 – Trim, insulation - 1 Door trim panels - 1.1 Summary of components - Front door trim panel - 1.1.1 Summary of components - Front door trim panel, vehicles without window crank - 1.1.2 Summary of components - Front door trim panel, vehicles with window crank - 1.2 Removing and installing the front door trim panel - 1.2.1 Removing and installing door trim panel - 1.2.2 Removing and installing loudspeaker damping - 1.2.3 Removing and installing mirror cover trim panel - 1.3 Removing and installing trim button - 1.4 Removing and installing the inner door control - 1.4.1 Removing and installing the front inner door control - 1.4.2 Removing and installing the rear inner door control - 1.5 Summary of components - Rear door trim panel - 1.6 Removing and installing the rear door trim panel - 1.6.1 Removing and installing door trim panel - 1.6.2 Removing and installing loudspeaker damping - 2 Dash panel - 2.1 Summary of components - dash panel - 2.2 Removing and installing lateral cover of dash panel - 2.3 Removing and installing the decorative trim of the dash panel - 2.3.1 Removing and installing the middle decorative trim „Basic“ - 2.3.2 Removing and installing the middle decorative trim „High“ - 2.4 Removing and installing mounting frame of radio/navigation system - 2.4.1 Removing and installing the trim for the air conditioning operating unit - 2.4.2 Vehicles with radio/navigation system - 2.4.3 Removing and installing mounting frame with preinstallation for radio/navigation system - 2.4.4 Removing and installing mounting frame of radio/navigation system with storage compartment - 2.5 Removing and installing the dash panel - 2.5.1 Removing and installing the dash panel - 2.5.2 Aligning the dash panel in the vehicle - 3 Central tube of dash panel - 3.1 Summary of components - central tube of dash panel - 3.2 Removing and installing the central tube of dash panel - 3.2.1 Removing and installing the central tube of dash panel - 3.2.2 Removing and installing pin screws of bearing bracket - 4 Interior trim panels - 4.1 Overview of fitting location - Interior trim panels - 4.1.1 Floor dampings - 4.1.2 Dampings of inner front wall - 4.2 Summary of components - Sill panel - 4.3 Summary of components - A-pillar trim panel - 4.4 Summary of components - B-pillar trim panel - 4.5 Summary of components - C-pillar trim panel - 4.6 Removing and installing sill panel - 4.6.1 Removing and installing sill panel, 4-door vehicle - 4.6.2 Removing and installing sill panel, 2-door vehicle - 4.7 Removing and installing A-pillar trim panel - 4.7.1 Removing and installing top trim panel of pillar A - 4.7.2 Removing and installing bottom trim panel of pillar A on the driver's side - 4.7.3 Removing and installing bottom trim panel of pillar A on the front passenger side - 4.7.4 Removing and installing the parking ticket holder on the driver's side - 4.8 Removing and installing B-pillar trim panel - 4.8.1 Removing and installing B-pillar trim panel, 4-door vehicle - 4.8.2 Removing and installing B-pillar trim panel, 2-door vehicle - 4.8.3 Removing and installing B-pillar trim panel, 4-door vehicle - 4.8.4 Loosening and attaching the B-pillar trim panel, 2-door vehicle - 4.9 Removing and installing trim panel of pillar C - 4.9.1 Removing and installing top C-pillar trim panel, 4-door vehicle - 4.9.2 Removing and installing C-pillar trim panel, 2-door vehicle - 4.9.3 Removing and installing bottom C-pillar trim panel, 4-door vehicle - 4.10 Removing and installing side trim panel - 4.11 Removing and installing foot rest - 4.12 Removing and installing floor covering - 4.12.1 Removing and installing floor covering - 4.12.2 Removing and installing the floor damping - 4.12.3 Removing and installing dampings of inner front wall - 4.13 Removing and installing the rear window shelf - 5 Luggage compartment trim panels - 5.1 Overview of fitting location - Luggage compartment trim panels - 5.2 Summary of components - luggage compartment side trim panel - 5.3 Removing and installing the tailgate trim panel - 5.4 Removing and installing luggage compartment side trim panel - 5.5 Removing and installing luggage compartment floor - 5.5.1 Removing and installing covering for luggage compartment floor - 5.5.2 Removing and installing luggage compartment floor support CNG vehicles - 5.5.3 Removing and installing variable luggage compartment floor - 5.6 Removing and installing bracket for luggage compartment floor covering - 6 Roof trim panels - 6.1 Overview of fitting location - Roof trim panel - 6.2 Summary of components - Moulded headliner - 6.3 Removing and installing moulded headliner - 6.3.1 Removing and installing moulded headliner without sliding/tilting roof - 6.3.2 Removing and installing moulded headliner with sliding/tilting roof - 6.3.3 Removing and installing moulded headliner without sliding/tilting roof And more....
Skoda Citigo (2011-2018) - Workshop Manual / Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail
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