Skoda Karoq (2018-2020)
SKODA KAROQ (2018-2020) - WORKSHOP, SERVICE, REPAIR MANUAL
SKODA KAROQ (2018-2020) - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for vehicles Skoda Karoq (2018-2020). INDEX: 1,0 85 KW TSI ENGINE 00 Technical data - 1 Denomination - 2 Safety instructions - 3 Repair instructions 10 Removing and installing engine - 1 Removing and installing engine - 2 Assembly bracket 13 Crankshaft group - 1 Cylinder block (pulley end) - 2 Cylinder block on gearbox side - 3 Crankshaft - 4 Pistons and conrods 15 Cylinder head, valve gear - 1 Cylinder head - 2 Toothed belt drive - 3 Valve gear - 4 Inlet and exhaust valves 17 Lubrication - 1 Sump, oil pump - 2 Engine oil cooler - 3 Crankcase ventilation - 4 Oil filter, oil pressure switch 19 Cooling - 1 Cooling system, coolant - 2 Coolant pump, regulation of cooling system - 3 Coolant pipes - 4 Coolers, radiator, radiator fan 21 Turbocharging/supercharging - 1 Exhaust gas turbocharger - 2 Charge-air system 24 Mixture preparation - injection - 1 Injection system - 2 Injection valves - 3 Air filter - 4 Intake manifold - 5 Senders and sensors - 6 Engine control unit - 7 High pressure pump - 8 Lambda probe 26 Exhaust system - 1 Exhaust pipes/silencers - 2 Cleansing exhaust emissions 28 Ignition system - 1 Ignition system 1,5 110 KW TSI EVO ENGINE 00 Technical data - 1 Denomination - 2 Safety instructions - 3 Repair instructions 10 Removing and installing engine - 1 Removing and installing engine - 2 Assembly bracket - 3 Engine trim panel 13 Crankshaft group - 1 Cylinder block (pulley end) - 2 Cylinder block on gearbox side - 3 Crankshaft - 4 Pistons and conrods 15 Cylinder head, valve gear - 1 Cylinder head - 2 Toothed belt drive - 3 Valve gear - 4 Inlet and exhaust valves 17 Lubrication - 1 Sump, oil pump - 2 Engine oil cooler - 3 Crankcase ventilation - 4 Oil filter, oil pressure switch 19 Cooling - 1 Cooling system, coolant - 2 Coolant pump, regulation of cooling system - 3 Coolant pipes - 4 Coolers, radiator, radiator fan 21 Turbocharging/supercharging - 1 Exhaust gas turbocharger - 2 Charge-air system 24 Mixture preparation - injection - 1 Injection system - 2 Injection valves - 3 Air filter - 4 Intake manifold - 5 Senders and sensors - 6 Engine control unit - 7 High pressure pump - 8 Lambda probe 26 Exhaust system - 1 Exhaust pipes/silencers - 2 Cleansing exhaust emissions 28 Ignition system - 1 Ignition system 1.8 132KW 2.0 132KW 162KW 206KW TSI ENGINE 00 Technical data - 1 Identification - 2 Safety instructions - 3 Repair instructions 10 Removing and installing engine - 1 Removing and installing engine - 2 Assembly bracket - 3 Engine trim panel 13 Crankshaft group - 1 Cylinder block (pulley end) - 2 Cylinder block on gearbox side - 3 Crankshaft - 4 Balancing shaft - 5 Pistons and conrods 15 Cylinder head, valve gear - 1 Cylinder head - 2 Cover for timing chain - 3 Chain drive - 4 Valve gear - 5 Inlet and exhaust valves 17 Lubrication - 1 Sump, oil pump - 2 Engine oil cooler - 3 Crankcase ventilation - 4 Oil filter, oil pressure switch 19 Cooling - 1 Cooling system, coolant - 2 Coolant pump, regulation of cooling system - 3 Coolant pipes - 4 Coolers, radiator, radiator fan 21 Turbocharging/supercharging - 1 Exhaust gas turbocharger - 2 Charge-air system 24 Mixture preparation - injection - 1 Injection system - 2 Injection valves - 3 Air filter - 4 Intake manifold - 5 Senders and sensors - 6 Engine control unit - 7 High pressure pump - 8 Lambda probe 26 Exhaust system - 1 Exhaust pipes/silencers - 2 Cleansing exhaust emissions 28 Ignition system - 1 Ignition system 2.0 110KW 130KW 140KW TDI CR ENGINE 00 Technical data - 1 Identification - 2 Safety instructions - 3 Repair instructions 10 Removing and installing engine - 1 Removing and installing engine - 2 Assembly bracket - 3 Engine trim panel 13 Crankshaft group - 1 Cylinder block (pulley end) - 2 Cylinder block on gearbox side - 3 Crankshaft - 4 Pistons and conrods 15 Cylinder head, valve gear - 1 Cylinder head - 2 Toothed belt drive - 3 Valve gear - 4 Inlet and exhaust valves 17 Lubrication - 1 Sump, oil pump - 2 Engine oil cooler - 3 Oil filter, oil pressure switch 19 Cooling - 1 Cooling system, coolant - 2 Coolant pump, regulation of cooling system - 3 Coolant pipes - 4 Coolers, radiator, radiator fan 21 Turbocharging/supercharging - 1 Exhaust gas turbocharger - 2 Charge-air system 23 Mixture preparation - injection - 1 Injection system - 2 Vacuum system - 3 Injection units/high pressure reservoir (rail) - 4 Air filter - 5 Intake manifold - 6 Senders and sensors - 7 Engine control unit - 8 High pressure pump - 9 Lambda probe 26 Exhaust system - 1 Exhaust pipes/silencers - 2 Cleansing exhaust emissions - 3 SCR system (Selective Catalytic Reduction) - 4 Exhaust temperature regulation - 5 Exhaust gas recirculation 28 Glow plug system - 1 Glow plug system AIR CONDITIONING SYSTEM 00 Technical data - 1 General notes on the air conditioning system - 2 General instructions for refrigerant circuit - 3 Legal texts and legal regulations - 4 Refrigerant circuit - 5 Working with the A/C service station - 6 Leak detection on the refrigerant circuit - 7 Removing contaminants from the refrigerant circuit - 8 Complaints - 9 Check the pressure in the refrigerant circuit (with the A/C service station) - 10 Replace components of the refrigerant circuit - 11 Tools and materials, which are available from the importer - 12 Tools and materials, which are commercially available BODY REPAIRS 00 Technical data - 1 Basic instructions - 2 Vehicle identification data - 3 Safety measures - 4 Foam moulds - 5 Vibration damping - 6 Galvanised body parts, high/ultra high-strength and hot-formed body panels - 7 Laser welding - 8 Gap sizes - 9 Vehicle body dimensions - 10 Tools - 11 Straightening square set - 12 Portal gauge 50 Body - front - 1 Replace engine mount - 2 Replacing support block for assembly carrier - 3 Replacing the front bumper holder - 4 Replacing the outer top frame side rail -part- - 5 Replacing the inner top frame side rail - 6 Replacing the front wheelhouse - 7 Replacing the front wheelhouse -part- - 8 Replacing front frame side rail -part- - 9 Replacing front frame side rail -part- 51 Body - centre - 1 Replacing the roof - 2 Replacing the roof rail - 3 Replacing outer A pillar -cutoff part- - 4 Replace front mudguard bracket - 5 Replacing reinforcement of A-pillar - part- - 6 Replacing outer B-pillar -cutoff part- - 7 Replacing reinforcement of B pillar - 8 Replacing the outside bottom side rail -cutoff part- - 9 Replace the bottom side rail reinforcement 53 Body - rear - 1 Replacing outer rear side part -cutoff part- - 2 Replacing the outer wheelhouse -part- - 3 Replacing the support of the tail light - 4 Replacing sealing channel -part- - 5 Replacing the end cover cross member - 6 Replacing the end cover plate - 7 Replace luggage compartment, four-wheel drive - 8 Replacing the end cover plate - 9 Replacing rear frame side rail -part- BRAKE SYSTEMS 00 Technical data - 1 Safety instructions - 2 Denomination - 3 Technical data - 4 Brake inspection 45 Anti-lock brake system - 1 General points - 2 Installation location overview - 3 Control unit and hydraulic unit - 4 Sensors 46 Brakes - mechanism - 1 Front brakes - 2 Rear brakes - 3 Handbrake - 4 Brake pedal 47 Brakes - hydraulics - 1 Front brake calipers - 2 Rear brake caliper - 3 Brake servo unit and master brake cylinder - 4 Vacuum system - 5 Brake lines - 6 Hydraulic system CHASSIS AXLES STEERING 00 Technical data - 1 Safety instructions - 2 Repair instructions - 3 Accident vehicle assessment - 4 Disposal 40 Front suspension - 1 Front axle - 2 Assembly carrier - 3 Suspension strut, upper suspension link - 4 Bottom track control arm, suspension link - 5 Wheel bearing - 6 Drive shaft 42 Rear suspension - 1 Rear axle - 2 Assembly carrier - 3 Anti-roll bar - 4 Suspension link, track rod for rear axle - 5 Suspension strut/shock absorber, spring - 6 Wheel bearing, trailing arm - 7 Drive shaft 43 Self-levelling suspension - 1 Electronically controlled damping - 2 Vehicle level sensor 44 Wheels, tyres, vehicle geometry - 1 Wheels, Tyres - 2 Carry out axle alignment - 3 Adaptive Cruise Control - 4 Front camera for driver assistance systems 48 Steering - 1 Steering wheel - 2 Steering column - 3 Steering gear - 4 Sensors COMMUNICATION 00 Technical data - 1 Safety instructions - 2 Repair instructions 91 Communication - 1 Infotainment system - 2 Sound system - 3 Aerial systems - 4 Radio - 5 Telephone system - 6 Navigation system - 7 Rear view camera system - 8 Multi-functional steering wheel - 9 Connection for external multimedia devices - 10 Mobile services online DIESEL ENGINE FUEL SYSTEM 00 Technical data - 1 Denomination - 2 Safety instructions - 3 General points - 4 Repair instructions 20 Fuel supply system - 1 Procedure in case of misfuelling - 2 Fuel tank - 3 Fuel delivery unit, fuel gauge sender - 4 Quick couplings - 5 Fuel filter - 6 Accelerator control - 7 Fuel pump - 8 Senders and sensors - 9 Guide DSG GEARBOX 02Q 00 Technical data - 1 Safety instructions - 2 Identification - 3 Repair instructions - 4 Technical data - 5 Overview of Transmission System - 6 Electrical components 30 Clutch - 1 Clutch operation - 2 Clutch 34 Controls, housing - 1 Angle gearbox - 2 Shift mechanism - 3 Removing and installing the gearbox - 4 Assembly bracket - 5 Transporting the gearbox - 6 Disassembling and assembling the gearbox - 7 Gearbox housing, clutch housing - 8 Attachment at engine and gearbox mount - 9 Gear oil 35 Gears, shafts - 1 Output shaft - 2 Output shaft 39 Final drive - differential - 1 Gear oil - 2 Sealing rings - 3 Differential - 4 Setting overview - 5 Bevel gear components ELECTRICAL SYSTEM 00 Technical data - 1 Safety instructions - 2 Repair instructions - 3 Battery 27 Starter, current supply, CCS - 1 Battery - 2 Alternator - 3 Starter - 4 Cruise control system (CCS) - 5 start-stop system - 6 Adaptive Cruise Control 90 Gauges, instruments - 1 Dash panel insert - 2 Horn 92 Windscreen wash/wipe system - 1 Windscreen wiper and washer system - 2 Windscreen washer system - 3 Rear window wiper system - 4 Rear window washer system - 5 Headlamp cleaning system - 6 Washer fluid lines 94 Lights, bulbs, switches - exterior - 1 Headlight - 2 Automatic headlight range control - 3 Lights in the exterior mirror - 4 Tail light - 5 Additional brake light - 6 Registration number lighting - 7 Entry and start authorisation - 8 Switch unit on the steering column - 9 Parking aid - 10 Park steering assistant - 11 Trailer coupling 96 Lights, bulbs, switches - interior - 1 Lamps - 2 Controls - 3 Anti-theft warning system - 4 Immobiliser - 5 Lane change assist - 6 Front camera for driver assistance systems - 7 Cigarette lighter, socket 97 Wiring - 1 Relay carrier, fuse holder, E-boxes - 2 Control units - 3 Connectors - 4 Unlocking and disassembling the socket housing - 5 Clean the contact surfaces - 6 Optical fibre - 7 Vehicle diagnosis, testing and information systems GENERAL BODY REPAIRS, INTERIOR 68 Interior equipment - 1 Storage areas/covers - 2 Equipment - 3 Centre console - 4 Front armrest - 5 Interior rear-view mirror 69 Passenger protection - 1 Seat belts - 2 Inspect seat belts - 3 Airbag system - 4 Airbag control unit - 5 Airbag on driver side - 6 Airbag front passenger side - 7 Side airbags - 8 Head airbags - 9 Knee airbags - 10 Crash sensors for airbag 70 Trim, insulation - 1 Front door trim panels - 2 Rear door trim panels - 3 Dash panel - 4 Cross member for dash panel - 5 Interior trim panels - 6 Luggage compartment trim panels - 7 Roof trim panels 72 Seat frames - 1 Front seats - 2 Rear seats 74 Seat - padding, covers - 1 Covers and upholstery of the front seats - 2 Rear covers and seat upholstery GENERAL INFORMATION - BODY REPAIRS, 1 Safety measures - 1.1 Fuel tanks and fuel-carrying lines. - 1.2 Air Conditioning - 1.3 Electronic control units - 1.4 Battery - 1.5 High-voltage conducting components / electric motors - 1.6 Safety instructions when performing repair work in bodyshells and liquefied petroleum gas systems (LPG) - 1.7 Safety instructions - 1.8 Safety measures - 1.9 Working on the alignment frame - 1.10 Disassembly of parts - 1.11 Welding work - 1.12 Paintwork, glass, upholstery, trims - 1.13 Airbag system - 1.14 Safety instructions for belt tensioners - 1.15 Warning signs 2 Fundamentals of bodywork repairs - 2.1 Fundamentals of bodywork repair - 2.2 Galvanised body parts - 2.3 Removing residues - 2.4 New parts - 2.5 Foam moulds - 2.6 Original welding - 2.7 Diagnosis of accident vehicles - 2.8 Finishing work on the body - 2.9 Repairing higher-strength body panels - 2.10 High-strength/ultra-strength, warm-formed body panels - 2.11 Body Work - Glued joints - 2.12 Removing underbody protection and sealing seams 3 Explanation of symbols - 3.1 Symbols, structure - 3.2 Symbols, preparation - 3.3 Symbols, welding - 3.4 Symbols, riveting - 3.5 Symbols, corrosion protection 4 Vehicle body structure features - 4.1 Multimedia mix 5 Damage assessment - 5.1 General points - 5.2 Check weld seams and body connections - 5.3 Force reduction during impact - 5.4 Measuring methods / damage diagnostics - 5.5 Overview of the materials used - 5.6 Passive safety 6 Methods of thermal connection - 6.1 Methods of thermal connection - 6.2 Spot welding (RP) - 6.3 Hole seams - shielding gas - 6.4 Seal with SG full seam (shielding gas) and quilting seam - 6.5 MIG welding - 6.6 Laser welding - 6.7 Laser soldering - 6.8 Replacement gap method during repair (steel) 7 Cold connection methods - 7.1 Gluing - 7.2 Rivet - 7.3 Overview - Pairing riveting tools - 7.4 FDS screws (flow drill screws) - 7.5 Pressing through 8 Cutting techniques for body repairs; areas of application - 8.1 Bore - 8.2 Cutting - 8.3 Sanding - 8.4 Milling - 8.5 Remove adhesive bonds 9 Repairing surfaces - 9.1 Bulking sheet steel techniques - 9.2 Metal and aluminium mastic - 9.3 Lead-free tin processing - 9.4 Definition of properly shaped surface / Delivery to the paint shop 10 Straightening the vehicle - 10.1 Alignment - 10.2 Separation cuts - 10.3 Bodyshell offcut sections and parts 11 Corrosion prevention - 11.1 Long-term body protection - 11.2 Body long-term protection if filling is needed 12 Plastic repair - 12.1 Plastic repair - 12.2 Repairing indentations - 12.3 Repairing scratches - 12.4 Repairing a crack (up to 100 mm length) - 12.5 Repairing a hole (up to 30 mm diameter) - 12.6 Plastic repair (GRP) 13 Glass repair - 13.1 Front window repair 14 Repairing thread - 14.1 Repairing thread 15 Repairing the thread for the attachment of the assembly carrier - 15.1 Repairing the thread for the attachment of the assembly carrier - 15.2 Contents of the thread repair set - 15.3 Drilling thread - 15.4 Cutting the thread - 15.5 Inserting the threaded insert 16 Tools - 16.1 List of tools 17 Decorative and protective foils - 17.1 Decorative and protective foils - 17.2 Training videos MAINTENANCE 1 General points - 1.1 Vehicle identification number - 1.2 Type plate - 1.3 Storage of KODA new vehicles - 1.4 Vehicle handover from stock - 1.5 Additional customer information regarding inspection and maintenance - 1.6 Determine the age of the vehicle - 1.7 Checking the vehicle log book 2 Inspections - 2.1 Pre-Delivery Inspection -PDI- (Export) - 2.2 Pre-sales Inspection - domestic (Czech Republic) - 2.3 Delivery Inspection (Export) - 2.4 Inspection - 2.5 Oil change service - 2.6 Country allocation due to fuel quality, dust content and temperature - 2.7 service intervals 3 Engines - 3.1 Engine overview - 3.2 Engine fitted - 3.3 Visual inspection of engine and parts in the engine compartment for leaks and damage - 3.4 Replace engine oil filter - 3.5 Replacing toothed belt for camshaft drive and tensioning pulley - 3.6 Replacing toothed belt for coolant pump drive - 3.7 Inspecting engine oil level - 3.8 Drain off or suction off engine oil; top up engine oil - 3.9 Cooling system: check - 3.10 V-ribbed belt: check condition - 3.11 Replacing the V-ribbed belt - 3.12 Routing of V-ribbed belt - 3.13 Replace spark plugs - 3.14 Replace air filter element - 3.15 Replacing the fuel filter (diesel engines) - 3.16 Drain fuel filter - 3.17 Checking diesel particle filter - 3.18 Reduction agent (AdBlueฎ): fill, replace - 3.19 Multipurpose additive for petrol engines - 3.20 Multi-purpose additive for diesel engines 4 Gearbox - 4.1 Check final drive and joint boots for leaks and damage - 4.2 Changing the oil in the four-wheel drive clutch - 4.3 Change gear oil: dual-clutch gearbox (DSG) 0GC 5 Chassis - 5.1 Inspecting thickness of front and rear brake pads/linings - 5.2 Inspecting brake system for leaks and damage - 5.3 Change brake fluid - 5.4 Brake fluid level: check. - 5.5 Front and rear axles: check - 5.6 Tyres: check - 5.7 Tightening wheel bolts to specific torque - 5.8 Tyre pressure monitoring indicator: calibration - 5.9 Breakdown kit: check 6 Electrical System - 6.1 Electric consumers: check they are functioning - 6.2 Front and rear exterior lighting: check - 6.3 Interior lights: check - 6.4 Checking battery - 6.5 Checking proper operation of infotainment radio/navigation - 6.6 Setting clock - 6.7 Connect diagnostic unit - 6.8 Adapt language variants to driver's instructions - 6.9 Climatronic: set the temperature to 22 ฐC - 6.10 Resetting service interval display (SID) - 6.11 Changing the code of the service intervals - 6.12 Inspecting headlight beam setting and adjusting if necessary - 6.13 Checking the operation of the fog lights with the Corner function (static cornering light) - 6.14 Check for proper operation of automatic light - 6.15 Check operation of adaptive front headlights, LED headlights - 6.16 Checking the function of the daylight driving light - 6.17 Replacing the own power supply of the alarm system - 6.18 Switch off battery transport mode - 6.19 Time-delayed locking mechanism after closing the tailgate - activate/deactivate - 6.20 Replace OCU control unit (control unit for emergency call module and communication unit -J949-) - 6.21 ERA Glonass: check that the emergency call system is ready - 6.22 ERA Glonass: run system test - 6.23 koda Connect services 7 Body - 7.1 Airbag: check for proper operation - 7.2 Front passenger airbag: check ON/OFF is working and switch to ON - 7.3 Inspecting underbody protection for damage - 7.4 Checking body paintwork and underbody protection for damage (before sale) - 7.5 Check for corrosion - 7.6 Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary - 7.7 Windscreen wash/wipe system: check - 7.8 Door locks, locking buttons and child lock: check functioning correctly - 7.9 Replacing the dust and odour filter element - 7.10 Stick the sticker koda Assistance - 7.11 Check that the panoramic tilting/sliding sunroof is working, check for water drainage, clean and grease guide rails - 7.12 Front flap lock: lubricate - 7.13 Attaching the KODA CONNECT mirror tag 8 Exhaust-emission analysis - 8.1 Exhaust-Emission Analysis on Models with Petrol Engines - 8.2 Exhaust-Emission Analysis on Models with Diesel Engines 9 Miscellaneous - 9.1 Tow starting/Towing - 9.2 Road test - 9.3 Raise vehicle PAINT GENERAL INFORMATION 00 Technical data - 1 Safety instructions - 2 General Instructions - 3 Original products - 4 Workshop equipment - 5 Repairing rims PETROL ENGINE FUEL SYSTEM 00 Technical data - 1 Denomination - 2 Safety instructions - 3 General points - 4 Repair instructions 20 Fuel supply system - 1 Fuel tank - 2 Fuel delivery unit, fuel gauge sender - 3 Quick couplings - 4 Fuel filter - 5 Activated charcoal filter system - 6 Accelerator control - 7 Fuel pump - 8 Wiring PROPSHAFT AND REAR FINAL DRIVE 00 Technical data - 1 Safety instructions - 2 Identification - 3 Repair instructions - 4 Technical data - 5 Electrical components 39 Final drive - rear differential - 1 Final drive - 2 Assembly bracket - 3 Axle oil in final drive - 4 Sealing rings - 5 Four-wheel drive clutch - 6 Propshaft WHEELS, TYRES 44 Wheels, tyres, vehicle geometry - 1 General points for wheels/tyres - 2 Legal and technical conditions for retrofitting wheel / tyre combinations - 3 Technical data for tyres - 4 EU tyre label - 5 Tyre wear/mileage of the tyre - 6 Tyre noise - 7 Rough running due to wheels/tyres - causes - 8 Vehicle pulls to one side - 9 Tyre damage - 10 Rolling resistance optimised tyres - 11 Rims - basic information - 12 Wheel fitting - 13 Vehicles with breakdown set - 14 Wheel / tyre combinations - 15 Wheels, Tyres
Skoda Karoq (2018-2020) - Workshop Manual, Repair Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami๓n - truck
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