Skoda Yeti (2009-2013)
SKODA YETI (2009-2013) - WORKSHOP, SERVICE, REPAIR MANUAL
SKODA YETI (2009-2013) - WORKSHOP, SERVICE, REPAIR MANUAL - English Workshop Manual / Repair Manual, for vehicles Skoda Yeti (2009-2013). INDEX: 1,6 MPI Engine 00 – Technical data - 1 Identification - 1.1 Engine number - 1.2 Engine characteristics - 2 Safety instructions - 2.1 Safety precautions when working on fuel supply system - 2.2 Rules of cleanliness to observe when working on the fuel supply system - 2.3 General notes on the injection system - 2.4 General notes on the ignition system - 2.5 Safety measures to apply when working on the fuel injection and ignition system - 2.6 Safety precautions when working on vehicles with a start/stop system - 2.7 Safety precautions during road tests in which testing and measuring equipment is used - 2.8 Safety precautions when working on cooling system - 2.9 Additional instructions when undertaking assembly work on the air-conditioning system - 3 Repair instructions - 3.1 Rules of cleanliness - 3.2 Foreign bodies in the engine - 3.3 Contact corrosion - 3.4 Cable routing and securing - 3.5 Assembly of radiators and capacitors 10 – Removing and installing engine - 1 Removing and installing engine - 1.1 Remove - (Octavia III) - 1.2 Removing - (Yeti) - 1.3 Securing the engine to the assembly stand - 1.4 Installing - (Octavia III) - 1.5 Installing - (Yeti) - 2 Assembly bracket - 2.1 Assembly bracket - Summary of components (Octavia III) - 2.2 Assembly bracket - Summary of components (Yeti) - 2.3 Removing and installing engine bracket - (Octavia IlI) - 2.4 Removing and installing engine bracket - (Yeti) - 2.5 Removing and installing gearbox mount - 2.6 Checking the assembly bracket - 2.7 Adjusting the unit mounting 13 – Crankshaft group - 1 Cylinder block on belt pulley side - 1.1 V-ribbed belt - Summary of components - 1.1.1 Summary of components - Vehicles without air conditioning - 1.1.2 Summary of components - Vehicles with air conditioning - 1.2 Removing and installing V-ribbed belt - 1.2.1 Removing and installing V-ribbed belt - Vehicles without air conditioning - 1.2.2 Removing and installing V-ribbed belt - Vehicles with air conditioning - 1.3 Removing and installing tensioning device for V-ribbed belt - 1.4 Removing and installing ribbed belt pulley - 1.5 Removing and installing engine support - 1.6 Replacing crankshaft seal on belt pulley side - 2 Cylinder block, gearbox end - 2.1 Gearbox side cylinder block - Summary of components - 2.2 Removing and installing flywheel - 2.3 Removing and installing the sealing flange on the gearbox side - 3 Crankshaft - 3.1 Measuring axial play of crankshaft - 3.2 Replace needle bearing for crankshaft - 4 Pistons and conrods - 4.1 Piston and conrod - Summary of components - 4.2 Removing and installing the piston - 4.3 Checking piston and cylinder bore 15 – Cylinder head, valve gear - 1 Cylinder head - 1.1 Cylinder head - summary of components - 1.2 Camshaft housing - Summary of components - 1.3 Removing and installing camshaft housing - 1.4 Removing and installing the cylinder head - 1.5 Testing the compression - 2 Toothed belt drive - 2.1 Summary of components - toothed belt guard - 2.2 Timing belt - Summary of components - 2.3 Test timing - 2.4 Remove the toothed belt from the camshafts - 2.5 Removing and installing toothed belt - 3 Valve gear - 3.1 Valve gear - Summary of components - 3.2 Measuring axial play of camshaft - 3.3 Removing and installing camshaft control - 3.4 Removing and installing gasket rings for camshafts - 3.4.1 Removing and installing the inlet camshaft on the belt pulley side - 3.4.2 Removing and installing the exhaust camshaft on the belt pulley side - 3.4.3 Removing and installing the exhaust camshaft on the gearbox side - 3.5 Removing and installing -N205- the camshaft adjustment valve 1 - 3.6 Removing and installing valve stem seal - 3.6.1 Removing and installing valve stem seal with cylinder head installed - 3.6.2 Removing and installing valve stem seal with cylinder head removed - 4 Inlet and exhaust valves - 4.1 Inspect valve guides - 4.2 Testing valves - 4.3 Valve dimensions 17 – Lubrication - 1 Lubrication system - 1.1 Oil sump and oil pump - Summary of components - 1.2 Removing and installing oil sump bottom part - 1.3 Removing and installing oil sump top part - 1.4 Removing and installing oil pump - 2 Engine oil cooler - 2.1 Engine oil cooler - Summary of components - 2.2 Removing and installing engine oil cooler - 3 Crankcase ventilation - 3.1 Crankcase ventilation - Summary of components - 3.2 Removing and installing oil separator - 4 Oil filter, oil pressure switch - 4.1 Summary of components - oil filter/oil pressure switch - 4.2 Removing and installing oil pressure switch -F1- - 4.3 Testing oil pressure and oil pressure switch -F1- - 4.4 Removing and installing oil filter housing 19 – Cooling - 1 Cooling system, coolant - 1.1 Connection diagram for coolant hoses - 1.2 Draining and filling up coolant - 1.3 Checking the coolant system for leaktightness - 1.3.1 Checking with the cooling system testing device -V.A.G 1274- - 1.3.2 Checking with the cooling system testing device -V.A.G 1274 B- - 2 Coolant pump, regulation of cooling system - 2.1 Summary of components - coolant pump/coolant thermostat - 2.2 Coolant temperature sender - Summary of components - 2.3 Removing and installing coolant pump - 2.4 Removing and installing toothed belt pulley for coolant pump drive - 2.5 Removing and installing coolant regulator - 2.5.1 Removing and installing thermostat for small coolant circuit - 2.5.2 Removing and installing thermostat for large coolant circuit - 2.6 Removing and installing coolant temperature sender -G62- - 2.7 Removing and installing coolant temperature sender at radiator outlet -G83- - 3 Parts of cooling system engine side - 3.1 Cooling system attached to engine - Summary of components - 3.2 Removing and installing coolant pipes - 4 Radiator and radiator fan - 4.1 Radiator- Summary of components (Octavia III) - 4.2 Radiator - Summary of components (Yeti) - 4.3 Fan shroud with a radiator fan - Summary of components - 4.4 Fan shroud with two radiator fans - Summary of components - 4.5 Remove and install radiator (Octavia IlI) - 4.6 Removing and installing radiator (Yeti) - 4.7 Removing and installing radiator cowl for radiator fan (Octavia III) - 4.8 Removing and installing fan shroud for radiator fan (Yeti) - 4.9 Removing and installing radiator fan -V7- - 4.10 Removing and installing radiator fan 2 -V177- 20 – Fuel supply system - 1 Fuel tank and fuel delivery unit - 1.1 Fuel tank- Summary of components (Octavia III) - 1.2 Fuel tank - Summary of components (Yeti) - 1.3 Fuel filter - Summary of components (Yeti) - 1.4 Removing and installing fuel filter (Yeti) - 1.5 Extract fuel from the fuel tank - 1.5.1 Emptying fuel tank when fuel pump is intact - 1.5.2 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Octavia III) - 1.5.3 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Yeti) - 1.5.4 Emptying fuel tank when the fuel pump is damaged when less than 3/4 full - 1.6 Removing and installing fuel tank- (Octavia IlI) - 1.7 Removing and installing fuel tank - (Yeti) - 1.8 Fuel delivery unit and sender for fuel gauge display - Summary of components - 1.9 Removing and installing fuel delivery unit - 1.10 Removing and installing the sender for fuel gauge display -G- - 1.11 Check fuel pump - (Octavia IlI) - 1.11.1 Checking fuel pressure - 1.11.2 Testing holding pressure - 1.11.3 Checking fuel delivery rate - 1.12 Check fuel pump - (Yeti) - 1.12.1 Checking fuel pressure - 1.12.2 Testing holding pressure - 1.12.3 Checking fuel delivery rate - 2 Quick couplings - 2.1 Separating quick couplings - 3 Accelerator pedal - 3.1 Accelerator pedal module- Summary of components (Octavia III) - 3.2 Summary of components - Accelerator pedal module (Yeti) - 3.3 Removing and installing accelerator pedal module (Octavia IlI) - 3.3.1 Remove and fit on connector for accelerator pedal module (Octavia III) - 3.4 Removing and installing accelerator pedal module (Yeti) - 3.4.1 Remove and fit on connector for accelerator pedal module (Yeti) - 4 Activated charcoal container system - 4.1 Activated charcoal filter- Summary of components (Octavia III) - 4.2 Activated charcoal filter - Summary of components (Yeti) - 4.3 Removing and installing parts of the activated charcoal filter system - (Octavia III) 24 – Mixture preparation - injection - 1 Injection system - 1.1 Injection system - Fitting location of the injection system - 1.1.1 Engine compartment - Overview of fitting locations (Octavia III) - 1.1.2 Engine compartment - Overview of fitting locations (Yeti) - 1.1.3 Installation location overview - engine from front - 1.1.4 Installation location overview - engine from rear - 2 Air filter - 2.1 Air filter housing- Summary of components (Octavia III) - 2.2 Summary of components - Air filter housing (Yeti) - 2.3 Removing and installing air filter housing - 3 Intake manifold - 3.1 Intake manifold - Summary of components - 3.2 Removing and installing intake manifold - 3.3 Removing and installing the throttle valve control unit -J338- - 3.4 Clean throttle valve control unit -J338- - 4 Injectors - 4.1 Fuel rail with injection valves - Summary of components - 4.2 Removing and installing the fuel distributor - 4.3 Removing and installing injection valves - 4.4 Checking injectors - 4.5 Clean injection valves - 5 Senders and sensors - 5.1 Removing and installing intake air temperature sender -G42-/manifold pressure sender -G71- - 6 Lambda probe - 6.1 Lambda probe - Summary of components - 6.2 Removing and installing lambda probe -G39-/-G130- - 7 Engine control unit - 7.1 Installing and removing engine control unit -J623- without protective housing - (Octavia III) - 7.2 Removing and installing engine control unit -J623-, engine control unit with protective housing - (Octavia III) - 7.3 Installing and removing engine control unit -J623- without protective housing - (Yeti) - 7.4 Removing and installing engine control unit -J623-, engine control unit with protective housing - (Yeti) 26 – Exhaust system - 1 Removing and installing exhaust system - 1.1 Pre-exhaust pipe with catalytic converter - Summary of components - 1.2 Middle or rear part of the exhaust system - Summary of components (Octavia III) - 1.3 Middle or rear part of the exhaust system - Summary of components (Yeti) - 1.4 Removing and installing pre-exhaust pipe with catalytic converter - 1.5 Removing and installing or replacing the middle and rear silencer - (Octavia III) - 1.6 Removing and installing or replacing the middle and rear silencer - (Yeti) - 1.7 Aligning exhaust system - 1.7.1 Aligning exhaust system free of stress - 1.7.2 Align exhaust tailpipe - 1.8 Inspecting the exhaust system for leaktightness 28 – Ignition system - 1 Ignition system - 1.1 Ignition system - Summary of components - 1.2 Removing and installing ignition coils with output stage - 1.3 Removing and installing knock sensor 1 -G61- - 1.4 Removing and installing Hall sender -G40- - 1.5 Removing and installing engine speed sender -G28- Axles and Steering 00 – Technical data - 1 Safety instructions - 1.1 Safety precautions when working on vehicles with start-stop system - 1.2 Safety precautions during road tests in which testing and measuring equipment is used - 1.3 Safety precautions when working on the assembly carrier - 2 Accident vehicle assessment - 2.1 Checklist for assessing the chassis of accident vehicles - 3 Repair instructions - 3.1 Steering gear - 3.2 Seals and sealing rings - 3.3 Bolts, nuts - 3.4 Electrical components - 3.5 Lift the wheel bearing in the unladen weight position 40 – Front suspension - 1 Front axle - 1.1 Overview - front axle - 2 Front axle with aluminium assembly carrier - 2.1 Assembly overview - subframe, aluminium subframe - 2.1.1 Assembly overview - subframe, aluminium subframe, left-hand drive - 2.1.2 Assembly overview - subframe, aluminium subframe, right hand drive - 2.2 Fixing the assembly carrier and the console, aluminium assembly carrier - 2.3 Lower the assembly carrier in the service position, aluminium assembly carrier - 2.4 Removing and installing assembly carrier without steering gear, aluminium assembly carrier - 2.5 Removing and installing assembly carrier with steering gear, aluminium assembly carrier - 2.5.1 Removing and installing assembly carrier with steering gear - aluminium assembly carrier, left-hand drive - 2.5.2 Removing and installing assembly carrier with steering gear - aluminium assembly carrier right-hand drive - 2.6 Replacing rubber-metal bearing for pendulum support, aluminium assembly carrier - 2.7 Removing and installing anti-roll bar, aluminium assembly carrier - 2.7.1 Removing and installing anti-roll bars, aluminium assembly carrier, left-hand drive - 2.7.2 Removing and installing anti-roll bars, aluminium assembly carrier, right-hand drive - 2.8 Removing and installing coupling rods from anti-roll bars, aluminium assembly carrier - 2.9 Removing and installing track control arm with bracket - aluminium assembly carrier - 2.9.1 Removing and installing track control arm with bracket - aluminium assembly carrier - 2.9.2 Removing and installing left track control arm with bearing bracket, vehicles with automatic transmission, aluminium assembly carrier - 2.10 Replacing rubber-metal bearing for track control arm, aluminium assembly carrier - 2.11 Replacing bracket with bearing for track control arm - aluminium assembly carrier - 2.12 Removing and installing front left vehicle level sensor -G78- - 2.13 Inspecting the suspension link - 2.14 Removing and installing the suspension link - 3 Front axle with assembly carrier made of steel sheet - 3.1 Summary of components - assembly carrier, sheet steel assembly carrier - 3.1.1 Assembly overview - subframe, sheet steel assembly carrier, left-hand drive - 3.1.2 Assembly overview - subframe, sheet steel assembly carrier, right hand drive - 3.2 Fix the assembly carrier - assembly carrier made of steel sheet - 3.3 Lower the assembly carrier in the service position, assembly carrier made of sheet steel - 3.4 Removing and installing assembly carrier without steering gear, sheet steel assembly carrier - 3.5 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier - 3.5.1 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier, left-hand drive - 3.5.2 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier, right-hand drive - 3.6 Replacing rubber-metal bearing for track pendulum support, sheet steel assembly carrier - 3.7 Removing and installing the anti-roll bar - sheet steel assembly carrier - 3.7.1 Removing and installing the steel sheet anti-roll bar, left-hand drive. - 3.7.2 Removing and installing the steel sheet anti-roll bar, right-hand drive. - 3.8 Removing and installing coupling rod from anti-roll bar, sheet steel assembly carrier - 3.9 Removing and installing the track control arm, sheet steel assembly carrier - 3.9.1 Removing and installing the track control arm, sheet steel assembly carrier - 3.9.2 Removing and installing left track control arm, sheet steel assembly carrier vehicles with an automatic gearbox - 3.10 Replacing rubber-metal bearing for track control arm - assembly carrier made of steel sheet - 3.10.1 Replacing the rubber-metal bearing for track control arm, front bearing - 3.10.2 Replacing the rubber-metal bearing for rear track control arm, rear bearing - 3.11 Inspecting the suspension link - 3.12 Removing and installing the suspension link - 4 Summary of components of wheel suspension - 4.1 Summary of components - wheel suspension - 4.2 Removing and installing the suspension strut - 4.3 Repairing suspension strut - 4.4 Inspect shock absorber - 4.4.1 Leaks on the shock absorber - 4.4.2 Noises on the shock absorber - 4.4.3 Inspecting the removed shock absorber without gas pressure - 4.4.4 Inspecting the removed shock absorber with gas pressure - 4.5 Disposing of the shock absorber - 4.5.1 Degas front gas-filled shock absorber, and empty. - 4.5.2 Degas rear gas-filled shock absorber, and empty. - 5 Wheel bearing - 5.1 Summary of components - Wheel bearing - 5.2 Removing and installing the wheel hub with wheel bearing - 5.3 Removing and installing wheel bearing housing - 6 Drive shaft - 6.1 Overview - drive shaft - 6.2 Overview of joints, distinguish the diameter as specified and grease quantity - 6.3 Summary of components - cardan shaft - 6.3.1 Summary of components - Cardan shaft CV joint VL100 - 6.3.2 Summary of components - Cardan shaft CV joint VL107 - 6.3.3 Summary of components - cardan shaft, tripod joint AAR2600i - 6.4 Removing and installing cardan shaft - 6.4.1 Removing and installing cardan shaft, CV joint VL100 and VL107 - 6.4.2 Removing and installing cardan shaft with wedge -T10161, inserted in gearbox, tripod joint AAR2600i- - 6.4.3 PTO shaft with extractor for drive shafts -T10382-, inserted in the gearbox, removing and installing tripod joint AAR2600i - 6.4.4 Push the cardan shaft out of the wheel hub. - 6.5 Loosen and tighten cardan shaft screwed connection - 6.6 Removing and installing heat shield for cardan shaft - 6.6.1 Removing and installing the heat shield for cardan shaft, heat shield fastened with plate - 6.6.2 Removing and installing heat shield for propshaft, protective cover secured with 2 pipe nuts - 6.6.3 Removing and installing heat shield for propshaft, protective cover secured with 3 pipe nuts - 6.7 Disassembling and assembling cardan shaft - 6.7.1 Remove inner joint VL100 - 6.7.2 Remove inner joint VL107 - 6.7.3 Remove inner joint AAR2600i - 6.7.4 Install inner joint VL100 - 6.7.5 Install inner joint VL107 - 6.7.6 Install inner joint AAR2600i - 6.7.7 Removing outer CV joint - 6.7.8 Installing the outer CV joint - 6.8 Inspecting outer CV joint - 6.9 Inspecting inner CV joint 42 – Rear suspension - 1 Rear axle - 1.1 Overview - rear axle - 1.1.1 Overview - rear axle, vehicles with front-wheel drive - 1.1.2 Overview - rear axle, vehicles with four-wheel drive - 1.2 Removing and installing rear suspension - 1.2.1 Removing and installing rear axle, vehicles with front wheel drive to CW 21/2010 - 1.2.2 Removing and installing rear axle, vehicles with front-wheel drive from CW 22/2010 - 1.2.3 Removing and installing the rear axle, vehicles with four-wheel drive - 2 Subframe, control arm, tie rod, rear vehicle level encoder -G76- - 2.1 Summary of components- assembly carrier - 2.1.1 Overview of components - assembly carrier, control arm, tie rod, vehicles with front wheel drive to CW 21/2010 - 2.1.2 Overview of components - assembly carrier, control arm, tie rod, vehicles with front wheel drive from CW 22/2010 - 2.1.3 Summary of components: Assembly carrier, suspension arm, track rod for rear axle, vehicles with four-wheel drive - 2.1.4 Summary of components: assembly carrier, final drive, vehicles with four-wheel drive - 2.2 Summary of components - vehicle level sender rear - 2.3 Removing and installing vehicle level rear encoder -G76- - 2.4 Repairing assembly carrier - 2.4.1 Removing and installing rubber-metal bearings at the front, vehicles with front-wheel drive up to CW 21/2010 - 2.4.2 Removing and installing bonded rubber bush at front, vehicles with four-wheel drive - 2.4.3 Removing and installing rubber metal rear bearings, vehicles with front-wheel drive to CW 21/2010 - 2.4.4 Removing and installing bonded rubber rear bearings, four-wheel drive vehicles - 2.5 Removing and installing top suspension arm - 2.5.1 Removing and installing top suspension arm, vehicles with front-wheel drive - 2.5.2 Removing and installing top suspension arm, vehicles with four-wheel drive - 2.6 Removing and installing bottom suspension arm - 2.6.1 Removing and installing bottom suspension arm, vehicles with front-wheel drive - 2.6.2 Removing and installing bottom suspension arm, vehicles with four-wheel drive - 2.7 Removing and installing track rod for rear axle - 2.7.1 Removing and installing track rod for rear axle, vehicles with front-wheel drive - 2.7.2 Removing and installing track rod for rear axle, vehicles with four-wheel drive - 2.8 Removing and installing bracket for the speed sensor cable - 3 Anti-roll bar - 3.1 Summary of components - anti-roll bar - 3.1.1 Summary of components - anti-roll bar, vehicles with front wheel drive up to CW 21/2010 - 3.1.2 Summary of components - anti-roll bar, vehicles with front-wheel drive, from CW 22/2010 - 3.1.3 Summary of components - anti-roll bar, vehicles with four-wheel drive - 3.2 Removing and installing the anti-roll bar - 3.2.1 Removing and installing anti-roll bar, vehicles with front wheel drive up to CW 21/2010 - 3.2.2 Removing and installing anti-roll bars, vehicles with front-wheel drive from CW 22/2010 - 3.2.3 Removing and installing the anti-roll bar, vehicles with all-wheel drive - 3.3 Removing and installing coupling rod - 4 Suspension strut/shock absorber, spring - 4.1 Summary of components - Suspension strut/shock absorber, spring - 4.1.1 Summary of components - strut / shock absorber, spring, vehicles with front wheel drive - 4.1.2 Summary of components - strut / shock absorber, spring, vehicles with all-wheel drive - 4.2 Removing and installing shock absorber - 4.3 Repairing shock absorber - 4.4 Removing and installing spring - 4.5 Inspect shock absorber - 4.5.1 Inspecting the removed shock absorber without gas pressure - 4.5.2 Inspecting the removed shock absorber with gas pressure - 4.6 Degas rear gas-filled shock absorber, and empty. - 5 Wheel bearing, trailing arm - 5.1 Summary of components - wheel bearing housing, trailing arm - 5.1.1 Summary of components: wheel-bearing housing, trailing arm, vehicles with front-wheel drive - 5.1.2 Summary of components: wheel-bearing housing, trailing arm, vehicles with four-wheel drive - 5.2 Removing and installing wheel bearing housing - 5.2.1 Removing and installing wheel bearing housing, vehicles with front-wheel drive - 5.2.2 Removing and installing the wheel bearing housing, vehicles with four-wheel drive - 5.3 Removing and installing wheel-bearing unit - 5.3.1 Removing and installing the wheel-bearing unit, vehicles with front-wheel drive - 5.3.2 Removing and installing wheel-bearing unit, vehicles with four-wheel drive - 5.4 Replacing the rubber-metal bearing for wheel-bearing housing - 5.4.1 Replacing the rubber-metal bearing for wheel-bearing housing, vehicles with front-wheel drive - 5.4.2 Replacing the rubber-metal bearing for wheel-bearing housing, vehicles with four-wheel drive - 5.5 Removing and installing trailing arm with bracket - 5.6 Repairing trailing arm - 6 Drive shaft - 6.1 Summary of components - cardan shaft - 6.2 Designation, distinguish the diameter as specified and grease quantity for joints - 6.3 Removing and installing cardan shaft - 6.3.1 Removing and installing cardan shaft - 6.3.2 Push the cardan shaft out of the wheel hub. - 6.4 Disassembling and assembling cardan shaft - 6.4.1 Removing and installing the outer CV joint - 6.4.2 Removing and installing the inner CV joint - 6.5 Loosen and tighten cardan shaft screwed connection - 6.6 Check outer joint - 6.7 Checking the inner joint 44 – Wheels, tyres, vehicle geometry - 1 Wheels, Tyres - 1.1 Wheel change - 1.1.1 Rotating wheels - 1.1.2 Wheel change, protecting wheel centring seat against corrosion - 1.1.3 Wheel replacement, assembly conditions - 1.1.4 Wheel change, installation instructions for wheel change - 1.1.5 Wheel change, wheel installation - 1.1.6 Wheel change, position of anti-theft wheel bolts for steel wheels - 1.2 Tightening torque of the wheel screws - 1.3 Disposing of tyre sealant - 1.4 Vehicles with breakdown set - 2 Chassis - Specified values - 2.1 Nominal values front axle - 2.2 Nominal values rear axle - 2.3 Finding and interpreting chassis PR numbers - 3 Axle alignment - 3.1 General points - 3.2 Measurement preliminaries - 3.3 Axle alignment - 3.4 Overview of the work sequence for the axle alignment - 3.5 Check transversal inclination of the vehicle “straight-ahead position” - 3.6 Adjusting camber at front wheels - 3.6.1 Adjust the camber on the front axle - aluminium assembly carrier - 3.6.2 Adjusting the camber on the front axle - assembly carrier made of steel sheet - 3.7 Adjust the camber on the rear axle - 3.8 Adjust the track on the rear axle - 3.9 Adjust the track on the front axle - 3.10 Check position of steering wheel, align if necessary 48 – Steering - 1 Steering column - 1.1 Summary of components - steering column - 1.1.1 Summary of components of steering column - left-hand drive without knee airbag - 1.1.2 Summary of components of steering column - left-hand drive with knee airbag - 1.1.3 Summary of components of steering column - right-hand drive without knee airbag - 1.1.4 Summary of components of steering column - right-hand drive with knee airbag - 1.2 Check the steering column for damage - 1.3 Observe handling and transportation of the steering column - 1.4 Removing and installing steering column - 1.4.1 Removing and installing steering column, left-hand drive - 1.4.2 Removing and installing steering column, right-hand drive - 1.5 Removing and installing holder for steering column and frequency link, right-hand drive - 2 Steering gear - 2.1 Summary of components - steering gear - 2.1.1 Summary of components - steering gear, left-hand drive, aluminium assembly carrier - 2.1.2 Summary of components - steering gear, right-hand drive, aluminium assembly carrier - 2.1.3 Summary of components - steering gear, left-hand drive, sheet steel assembly carrier - 2.1.4 Summary of components - steering gear, right-hand drive, sheet steel assembly carrier - 2.2 Removing and installing steering gear - 2.2.1 Removing and installing steering gear, left-hand drive, aluminium assembly carrier - 2.2.2 Removing and installing steering gear, right-hand drive, aluminium assembly carrier - 2.2.3 Removing and installing steering gear, left-hand drive, sheet steel assembly carrier - 2.2.4 Removing and installing steering gear, right-hand drive, sheet steel assembly carrier - 2.3 Removing and installing bellows - 2.4 Removing and installing track rod - 2.5 Removing and installing track rod ends - 2.6 Repairing steering box Brake System 00 – Technical data - 1 Safety instructions - 1.1 Safety precautions when working on vehicles with a start/stop system - 1.2 Safety precautions during road tests in which testing and measuring equipment is used - 2 Denomination - 2.1 PR number assignment – brake - 3 Technical data - 3.1 Technical data for brakes - 3.1.1 Brake master cylinder and brake servo - 3.1.2 Front brakes - 3.1.3 Rear brake - 3.1.4 Brake fluid - 4 Brake inspection - 4.1 General points - 4.2 Checking vehicles with front-wheel drive - 4.3 Testing vehicles with four-wheel drive 45 – Anti-lock brake system - 1 General points - 1.1 Repair instructions for repair work on ABS - 1.2 Distinguishing features of the ABS systems - 1.3 Indication of faults by means of warning lights - 1.3.1 Indicates faults by means of warning lights, vehicles up to CW 21/2010 - 1.3.2 Faults indicated by warning lights; vehicles from CW 22/2010 - 2 Installation location overview - 2.1 Installation location overview - ABS - 2.1.1 Installation location overview - ABS, ABS Mark 70 (ABS/TCS) up to CW 21/2010 - 2.1.2 Installation location overview - ABS, ABS Mark 70 (ABS/TCS) up to CW 22/2010 - 2.2 ABS/ESP installation location overview - 2.2.1 Installation location overview - ABS/ESP Mark 60 EC (ABS/EDL/TCS/ESP) up to CW 21/2010 - 2.2.2 Installation location overview - ABS/ESP Mark 60 EC (ABS/EDL/TCS/ESP) up to CW 22/2010 - 3 Control unit and hydraulic unit - 3.1 Exploded view – control unit and hydraulic unit - 3.1.1 Summary of components - control unit and hydraulic unit, Mark 60 EC, left-hand drive vehicles - 3.1.2 Summary of components – control unit and hydraulic unit, Mark 60 EC, right-hand drive vehicles - 3.1.3 Summary of components - control unit and hydraulic unit, Mark 70, left-hand drive vehicles - 3.1.4 Summary of components – control unit and hydraulic unit, Mark 70, right-hand drive vehicles - 3.2 Removing and installing ABS control unit -J104-/ABS hydraulic unit -N55- - 3.2.1 Removing and installing the ABS control unit -J104-/ABS hydraulic unit -N55-, Mark 60 EC, left-hand drive vehicles - 3.2.2 Removing and installing ABS control unit -J104-/ABS hydraulic unit -N55-, Mark 60 EC, right-hand drive vehicles - 3.2.3 Removing and installing ABS control unit -J104-/ABS hydraulic unit -N55-, Mark 70, left-hand drive vehicles - 3.2.4 Removing and installing ABS control unit -J104-/ABS hydraulic unit -N55-, Mark 70, right-hand drive vehicles - 3.3 Disconnecting the control unit from the hydraulic unit - 3.3.1 Disconnecting the control unit from the hydraulic unit, Mark 60 EC - 3.3.2 Disconnecting the control unit from the hydraulic unit, Mark 70 EC - 3.4 Fitting the control unit to the hydraulic unit - 3.4.1 Fitting the control unit to the hydraulic unit, Mark 60 EC - 3.4.2 Fitting the control unit to the hydraulic unit, Mark 70 - 3.5 Connecting brake lines to hydraulic unit - 3.5.1 Connecting the brake lines to the hydraulic unit, Mark 60 EC, left-hand drive vehicles - 3.5.2 Connecting the brake lines to the hydraulic unit, Mark 60 EC, right-hand drive vehicles - 3.5.3 Connecting the brake lines to the hydraulic unit, Mark 70, left-hand drive vehicles - 3.5.4 Connecting the brake lines to the hydraulic unit, Mark 70, right-hand drive vehicles - 4 Sender - 4.1 Assembly overview - speed sensor on front axle - 4.2 Assembly overview - speed sensor on rear axle - 4.2.1 Summary of components - speed sensors on rear axle, vehicles with front-wheel drive - 4.2.2 Summary of components - speed sensors on rear axle, vehicles with four-wheel drive - 4.3 Removing and installing front speed sensors -G45-/-G47- - 4.4 Removing and installing the rear speed sensors -G44-/-G46- - 4.4.1 Removing and installing rear speed sensors -G44-/-G46-, vehicles with front-wheel drive - 4.4.2 Removing and installing rear speed sensors -G44-/-G46-, vehicles with four-wheel drive 46 – Brakes - mechanism - 1 Front brakes - 1.1 Assembly overview - front brakes - 1.1.1 Summary of components - front brakes, FS-III brake - 1.1.2 Summary of components - front brakes, FN3 brake - 1.2 Removing and installing brake linings - 1.2.1 Changing the brake pads of the front brake - Mounting instructions - 1.2.2 Removing and installing brake pads, FS-III brake - 1.2.3 Removing and installing brake pads – FN3 brake - 1.3 Removing and installing brake caliper - 1.3.1 Removing and installing brake caliper, FS-III brake - 1.3.2 Removing and installing brake caliper, FN3 brake - 2 Rear brakes - 2.1 Assembly overview - rear brakes - 2.1.1 Summary of components - rear brakes, FN CII 41 brake - 2.1.2 Summary of components - rear brakes, Bosch BIRIII brake - 2.1.3 Summary of components - rear brakes, CI 38 brake - 2.2 Removing and installing brake linings - 2.2.1 Changing the brake pads of the rear brake - Mounting instructions - 2.2.2 Removing and installing brake linings, CII 41 brake - 2.2.3 Removing and installing brake pads, Bosch BIRIII brake - 2.2.4 Removing and installing brake linings, CI 38 brake - 2.3 Removing and installing brake caliper - 2.3.1 Removing and installing brake caliper, CII 41 brake - 2.3.2 Removing and installing brake caliper, Bosch BIRIII brake - 2.3.3 Removing and installing brake caliper, CI 38 brake - 3 Handbrake - 3.1 Assembly overview - parking brake - 3.2 Adjusting parking brake - 3.3 Removing and installing the rear handbrake cable - 4 Brake pedal - 4.1 Assembly overview - brake pedal - 4.1.1 Summary of components - brake pedal, left-hand drive - 4.1.2 Summary of components - brake pedal, right-hand drive - 4.2 Removing and installing bearing bracket - 4.2.1 Removing and installing bushing, left-hand drive vehicles - 4.2.2 Removing and installing bearing bracket, right-hand drive vehicles - 4.3 Removing and installing brake light switch - 4.3.1 Removing and installing brake light switch -F- and brake pedal switch -F47-, left-hand drive vehicles - 4.3.2 Removing and installing brake light switch -F- and brake pedal switch -F47-, right-hand drive vehicles - 4.4 Separating brake pedal from brake servo - 4.5 Removing and installing brake pedal - 4.5.1 Removing and installing the brake pedal, left-hand drive vehicles - 4.5.2 Removing and installing the brake pedal, right-hand drive vehicles 47 – Brakes - hydraulics - 1 Front brake calipers - 1.1 Exploded view - front brake caliper - 1.1.1 Summary of components - front brake caliper, FS-III brake - 1.1.2 Summary of components - front brake caliper, FN3 brake - 1.2 Removing and installing brake caliper piston - 1.2.1 Removing and installing brake caliper piston, FS-III brake - 1.2.2 Removing and installing brake caliper piston, FN3 brake - 2 Rear brake caliper - 2.1 Assembly overview - rear brake caliper - 2.1.1 Summary of components - rear brake caliper, CII 41 brake - 2.1.2 Summary of components - rear brake caliper, Bosch BIRIII brake - 2.1.3 Summary of components - rear brake caliper, CI 38 brake - 2.2 Removing and installing brake caliper piston - 2.2.1 Removing and installing brake caliper piston, CII 41 brake - 2.2.2 Removing and installing brake caliper piston, Bosch BIRIII brake - 2.2.3 Removing and installing brake caliper piston, CI 38 brake - 3 Brake servo unit and master brake cylinder - 3.1 Summary of components - brake servo unit and master brake cylinder - 3.1.1 Summary of components - brake servo unit/master brake cylinder, left-hand drive vehicles - 3.1.2 Summary of components - brake servo unit/master brake cylinder, right-hand drive vehicles - 3.2 Removing and installing brake servo - 3.2.1 Removing and installing brake servo unit, left-hand drive vehicles - 3.2.2 Removing and installing brake servo unit - right-hand drive - 3.3 Removing and installing brake master cylinder - 3.3.1 Removing and installing master brake cylinder, left-hand drive vehicles - 3.3.2 Removing and installing master brake cylinder, right-hand drive vehicles - 3.4 Check the operation of the brake servo unit - 3.5 Checking the master brake cylinder for tightness - 3.6 Fitting position of the cap from the brake fluid reservoir - 4 Vacuum system - 4.1 Exploded view – vacuum pump - 4.1.1 Summary of components - vacuum pump, vehicles with petrol engines - 4.1.2 Summary of components - vacuum pump, vehicles with diesel engines - 4.2 Checking the non-return valve - 4.3 Vacuum sensor -G608-, vehicles with four-wheel and left-hand drive - 5 Brake lines - 5.1 Repairing brake lines - 5.1.1 Assembly overview - Flaring tool - 5.1.2 Work instruction - 6 Hydraulic system - 6.1 General notes on brake fluid - 6.2 Prebleeding the hydraulic system - 6.3 Bleeding hydraulic system following standard procedure - 6.4 Subsequent bleeding of hydraulic system - 6.5 Testing leak-tightness Electrical System- General notes 27 – Starter, current supply, CCS - 1 Battery - 1.1 Basics about batteries - 1.2 Battery types - 1.2.1 Batteries with a magic eye - 1.2.2 Fleece batteries (AGM batteries) - 1.3 Warning instructions and safety precautions when working on the battery - 1.4 Screwed connections of battery poles - 1.5 No-load voltage measurement - Demonstration vehicles and stock vehicles - 2 Checking the battery - 2.1 Visual inspection of the battery - 2.2 Check battery with a magic eye - 2.2.1 “Checking the two-coloured” indicator of the magic eye - 2.2.2 “Checking the three-coloured” indicator of the magic eye - 2.3 Checking fleece battery (AGM) - 2.4 Checking battery with battery tester with printer -VAS 6161- or with battery tester with printer -VAS 5097 A- - 2.5 Check current drain when charging - 3 Charge battery - 3.1 Charging battery - 3.2 Severely discharged batteries - 4 Cruise control system (CCS) - 4.1 General description - 4.2 Activate/deactivate cruise control system 92 – Windscreen wash/wipe system - 1 Repairing washer fluid level pipes - 1.1 Repair solution for plain ended pipe - 1.2 Repair solution for corrugated pipe - 1.2.1 Repairing corrugated washer fluid level pipes - vehicles up to 12.2010 - 1.2.2 Repairing corrugated washer fluid level pipes - vehicles as of 01.2011 - 2 Washer fluid lines - 2.1 Connections of washer fluid level pipes 94 – Lights, bulbs, switches - exterior - 1 Gas discharge lamps - 1.1 Use and safety instructions for gas discharge lamps 96 – Lights, bulbs, switches - interior - 1 12V power sockets, cigarette lighter - 1.1 Removing and installing the 12 V power socket/cigarette lighter in the centre console 97 – Wiring - 1 Vehicle diagnosis, measurement and information systems - 1.1 Safety instructions - 1.2 Connect vehicle diagnosis, measurement and information system VAS 505x - 2 Wiring loom repair - 2.1 General instructions for the repair on the vehicle electrics - 2.2 General instructions for wiring loom and plug repair - 2.3 Tool descriptions - 2.3.1 Stop plier with insert - 2.3.2 Release tools for contacts - 2.3.3 Assembly tools for single cable seals - 2.3.4 Wire stripper -VAS 1978/3- - 2.3.6 Crimping pliers -VAS 1978/1A- - 2.4 Repair of airbag and belt tensioner cables - 2.5 Repair of CAN bus lines - 2.6 Repairing wires with a cross-section of up to 0.35 mm2 - 2.7 Line break with single repair point - 2.8 Line break with two repair points - 3 Repairing socket housings and connectors - 3.1 Notes on repairing socket housings and connectors - 3.2 Repairing contacts in socket housings - 3.3 Assembly of single cable seals - 4 Unlocking and disassembling socket housings - 4.1 Notes on unlocking and disassembling socket housings - 4.2 Secondary lock - 4.3 Primary lock - 4.3.1 Round plug connector systems - 4.3.2 Flat plug connector systems - 4.3.3 Special connector systems - 5 Repairing optical fibres - 5.1 General points - 5.2 Preparing optical fibres - 5.3 Removing and installing optical fibre in the housing - 6 Contact surface cleaning set -VAS 6410- - 6.1 Use contact surface cleaning set -VAS 6410- - 6.2 Repairing the cable eyes - 6.3 Repairing screwed connections - 6.4 Cleaning the battery pole terminals and battery poles - 6.5 Preserving - 7 Replace the lambda probe - 7.1 Replace the LSF lambda probe (4-pole) - 7.2 Replace the LSU lambda probe (6-pole) - 7.3 Protective pipe variants of the unit lambda probes Gearbox 0A4 00 – Technical data - 1 Identification - 1.1 Identification of the gearbox - 1.2 Identification characters, aggregate assignment, ratios, filling capacities (Octavia II) - 1.3 Identification characters, aggregate assignment, ratios, filling capacities (Octavia III) - 1.4 Identification characters, aggregate assignment, ratios, filling capacities (Superb II) - 1.5 Identification characters, aggregate assignment, ratios, filling capacities (Yeti) - 2 Overview of Transmission System - 2.1 Designation of components and transmission ratio - 3 General repair information - 3.1 Notes - 3.2 Contact corrosion - 3.3 Safety measures for working on vehicles with start/stop system - 3.4 Safety precautions during road tests in which testing and measuring equipment is used - 3.5 Components 30 – Clutch - 1 Clutch control - 1.1 Summary of components - Foot controls - 1.1.1 Summary of components - Foot controls - Octavia ll - 1.1.2 Summary of components - Foot controls - Superb II - 1.1.3 Summary of components - Foot controls - Yeti - 1.1.4 Summary of components - Foot controls - Octavia III - 1.2 Removing and installing holder for knee airbag with crash strut for clutch pedal (Yeti) - 1.3 Removing and installing bearing bush - 1.4 Removing and installing over-centre helper spring (Octavia II) - 1.5 Removing and installing over-centre helper spring (Octavia III) - 1.6 Removing and installing over-centre helper spring (Superb II) - 1.7 Removing and installing over-centre helper spring (Yeti) - 1.8 Removing and installing tension spring and over-centre helper spring (Octavia III) - 1.9 Removing and installing clutch pedal (Octavia II) - 1.10 Removing and installing clutch pedal (Octavia IlI) - 1.11 Removing and installing clutch pedal (Superb II) - 1.12 Removing and installing clutch pedal (Yeti) - 1.13 Removing and installing bearing bracket for clutch pedal (Octavia II) - 1.14 Removing and installing bearing bracket for clutch pedal (Octavia III) - 1.15 Removing and installing bearing bracket for clutch pedal (Superb II) - 1.16 Removing and installing bearing block for clutch pedal (Yeti) - 1.17 Removing and installing master cylinder (Octavia II) - 1.18 Removing and installing master cylinder (Octavia IIl) - 1.19 Removing and installing master cylinder (Superb II) - 1.20 Removing and installing master cylinder (Yeti) - 1.21 Removing and installing clutch position sender -G476- (Octavia II) - 1.22 Removing and installing clutch position sender -G476- (Octavia IIl) - 1.23 Removing and installing clutch position sender -G476- (Superb II) - 1.24 Removing and installing clutch position sender -G476- (Yeti) - 1.25 Summary of components - Hydraulics (Octavia II, Superb II and Yeti) - 1.26 Summary of components - Hydraulics (Octavia III) - 1.27 Check hydraulic clutch control - 1.28 Removing and installing slave cylinder (Octavia II) - 1.28.1 Removing - 1.28.2 Install - 1.29 Removing and installing master cylinder (Octavia III) - 1.30 Removing and installing slave cylinder (Superb II) - 1.30.1 Removing - 1.30.2 Install - 1.31 Removing and installing slave cylinder (Yeti) - 1.31.1 Removing - 1.31.2 Install - 1.32 Removing and installing cables for clutch control (Octavia III) - 1.33 Bleeding the clutch control (Octavia II, Superb II) and Yeti) - 1.34 Bleeding the clutch control (Octavia III) - 2 Repairing clutch control - 2.1 Assembly overview - clutch release mechanism - 2.2 Remove and install the clutch release lever together with the release bearing and guide bushing - 3 Repairing clutch - 3.1 Summary of components - Repairing the clutch make “Sachs” - 3.2 Removing and installing clutch make “Sachs” - 3.2.1 Removing - 3.2.2 Install - 3.3 Summary of components - Repairing the clutch make “LuK” - 3.4 Removing and installing clutch make “Luk” - 3.4.1 Removing - 3.4.2 Install - 3.5 Fault finding power transmission - problems with the clutch and clutch control 34 – Controls, housing - 1 Shift mechanism - 1.1 Fitting location of shift mechanism - 1.2 Summary of components (Octavia ll) - 1.3 Summary of components (Octavia III) - 1.4 Summary of components (Superb II) - 1.5 Summary of components (Yeti) - 1.6 Summary of components - gearshift knob with shift lever collar (Octavia II) - 1.7 Summary of components - gearshift knob with shift lever collar (Octavia III) - 1.8 Summary of components - gearshift knob with shift lever collar (Superb II) - 1.9 Summary of components - Gearshift knob with shift lever collar (Yeti) - 1.10 Removing and installing gearshift knob with shift lever collar (Octavia II) - 1.11 Removing and installing gearshift knob with shift lever collar (Octavia IIl) - 1.12 Removing and installing gearshift knob with shift lever collar (Superb II) - 1.13 Removing and installing gearshift knob with shift lever collar (Yeti) - 1.14 Summary of components - Gearshift mechanism up to 10.06 - 1.15 Summary of components - Gearshift mechanism as of 11.06 - 1.16 Disassembling and assembling the gearshift mechanism - 1.16.1 Dismantling - 1.16.2 Assembling together - 1.17 Summary of components - Control cables up to 10.06 - 1.18 Summary of components - Control cables as of 11.06 - 1.19 Plastic relay lever - 1.20 Remove and install shift mechanism (Octavia II, Octavia III) - 1.20.1 Removing - 1.20.2 Install - 1.21 Removing and installing shift mechanism (Superb II) - 1.21.1 Removing - 1.21.2 Install - 1.22 Removing and installing shift mechanism (Yeti) - 1.22.1 Removing - 1.22.2 Install - 1.23 Removing and installing shift cable and selector cable - 1.23.1 Removing - 1.23.2 Install - 1.24 Setting the clutch control (Octavia II, Superb II and Yeti) - 1.24.1 Operation - 1.25 Setting shift mechanism (Octavia IlI) - 1.25.1 Check function - 2 Removing and installing the gearbox - 2.1 Remove gearbox (Octavia II and Octavia III) - 2.1.1 Transporting the gearbox - 2.2 Install gearbox (Octavia II and Octavia III) - 2.2.1 Tightening torques - 2.3 Remove gearbox (Superb II) - 2.3.1 Transporting the gearbox - 2.4 Install gearbox (Superb II) - 2.4.1 Tightening torques - 2.5 Removing gearbox (Yeti) - 2.5.1 Transporting the gearbox - 2.6 Installing gearbox (Yeti) - 2.6.1 Tightening torques - 3 Check gear oil level - 3.1 Draining out gear oil - 3.2 Pour in gear oil - 4 Disassembling and assembling the gearbox - 4.1 Gearbox - Summary of components - 4.2 Summary of components - 4.3 Removing and installing gearbox housing cover and 5th gear - 4.4 Removing and installing gearbox housing and shift mechanism - 4.5 Removing and installing the drive shaft, output shaft, differential gear and shift forks - 4.6 Mounting sequence - Removing and installing gearbox housing cover and 5th gear - 4.6.1 Removing gearbox housing cover and 5th gear - 4.6.2 Mount 5th gear and cover for gearbox housing - 4.7 Mounting sequence - completely disassembling and assembling the gearbox - 4.7.1 Disassembling gearbox - 4.7.2 Assembling gearbox - 4.7.3 Install 5th gear - 5 Repairing gearbox housing and clutch housing - 6 Repairing the shift mechanism on the gearbox - 7 Disassembling and assembling the gearshift forks 35 – Gears, shafts - 1 Drive shaft - 1.1 Disassembling and assembling the drive shaft - 1.2 Setting drive shaft - 1.2.1 Determine the adjusting washer - 1.2.2 Control measurement - 2 Output shaft - 2.1 Disassembling and assembling the output shaft - 2.2 Setting output shaft - 2.2.1 Determine the adjusting washer - 3 Reverse shaft - 3.1 Disassembling and assembling the reverse shaft 39 – Final drive - differential - 1 Replacing gasket rings for flange shafts with gearbox installed - 1.1 Replacing the left flange shaft gasket ring - 1.1.1 Removing - 1.1.2 Install - 1.2 Difference between the gasket rings with right flange - 1.3 Replace gasket ring in separated version for right flange shaft - 1.3.1 Removing - 1.3.2 Install - 1.4 Replace gasket ring in single version (together with bushing) for right flange shaft - 1.4.1 Removing - 1.4.2 Install - 2 Differential gear - 2.1 Disassembling and assembling differential gear - 2.2 Adjusting the differential gear - 2.2.1 Determine the adjusting washer - 3 Setting overview Gearbox 0AJ 00 – Technical data - 1 Identification of the gearbox - 1.1 Location on the gearbox - 1.2 Identification characters, aggregate assignment, ratios, capacities - 1.2.1 Identification characters, aggregate assignment, ratios, filling capacities (Octavia II) - 1.2.2 Identification characters, aggregate assignment, ratios, filling capacities (Octavia III) - 1.2.3 Identification characters, aggregate assignment, ratios, filling capacities (Superb II) - 1.2.4 Identification characters, aggregate assignment, ratios, filling capacities (Yeti) - 2 Transmission System - Overview - 2.1 Designation of components and transmission ratio - 3 General repair information - 3.1 Components 30 – Clutch - 1 Repairing clutch control - 1.1 Overview - 1.2 Summary of components - Foot controls - 1.2.1 Summary of components - Foot controls (Octavia II, Superb II and Yeti) - 1.2.2 Summary of components - Foot controls (Octavia III) - 1.3 Summary of components - Hydraulics - 1.3.1 Summary of components - Hydraulics - Left-hand drive (Octavia II, Superb II and Yeti) - 1.3.2 Summary of components - Hydraulics - Right-hand drive (Octavia II, Superb II and Yeti) - 1.3.3 Summary of components - Hydraulics (Octavia III) - 1.4 Removing and installing holder for knee airbag with crash strut for clutch pedal (Yeti) - 1.5 Removing and installing bearing bush (Octavia III) - 1.6 Removing and installing the over-centre helper spring - 1.6.1 Removing and installing over-centre helper spring (Octavia II) - 1.6.2 Removing and installing over-centre helper spring (Octavia III) - 1.6.3 Removing and installing over-centre helper spring (Superb II) - 1.6.4 Removing and installing over-centre helper spring (Yeti) - 1.7 Removing and installing tension spring and over-centre helper spring (Octavia III) - 1.8 Removing and installing the clutch pedal - 1.8.1 Removing and installing clutch pedal (Octavia II) - 1.8.2 Removing and installing clutch pedal (Octavia IlI) - 1.8.3 Removing and installing clutch pedal (Superb II) - 1.8.4 Removing and installing clutch pedal (Yeti) - 1.9 Removing and installing bearing block for clutch pedal - 1.9.1 Removing and installing bearing bracket for clutch pedal (Octavia II) - 1.9.2 Removing and installing bearing bracket for clutch pedal (Octavia III) - 1.9.3 Removing and installing bearing bracket for clutch pedal (Superb II) - 1.9.4 Removing and installing bearing block for clutch pedal (Yeti) - 1.10 Removing and installing the master cylinder - 1.10.1 Removing and installing master cylinder (Octavia II) - 1.10.2 Removing and installing master cylinder (Octavia IIl) - 1.10.3 Removing and installing master cylinder (Superb II) - 1.10.4 Removing and installing master cylinder (Yeti) - 1.11 Removing and installing clutch position sender - 1.11.1 Removing and installing clutch position sender -G476- (Octavia II) - 1.11.2 Removing and installing clutch position sender -G476- (Octavia IIl) - 1.11.3 Removing and installing clutch position sender -G476- (Superb II) - 1.11.4 Removing and installing clutch position sender -G476- (Yeti) - 1.12 Check hydraulic clutch control - 1.13 Removing and installing the slave cylinder - 1.13.1 Removing and installing slave cylinder (Octavia II) - 1.13.2 Removing and installing master cylinder (Octavia III) - 1.13.3 Removing and installing slave cylinder (Superb II) - 1.13.4 Removing and installing slave cylinder (Yeti) - 1.14 Removing and installing cables for clutch control (Octavia III) - 1.15 Bleeding the clutch control - 1.15.1 Bleeding the clutch control (Octavia II, Superb II) and Yeti) - 1.15.2 Bleeding the clutch control (Octavia III) - 2 Clutch release mechanism - 2.1 Assembly overview - clutch release mechanism - 2.2 Repairing clutch control - 3 Repairing clutch - 3.1 Summary of components - repairing the clutch - 3.2 Removing and installing clutch - 3.3 Fault finding power transmission - problems with the clutch and clutch control 34 – Controls, housing - 1 Repairing shift mechanism - 1.1 Fitting location of shift mechanism - 1.2 Summary of components for clutch - 1.3 Summary of components - Gearshift knob with shift lever collar - 1.3.1 Summary of components - gearshift knob with collar (Octavia II) - 1.3.2 Summary of components - gearshift knob with shift lever collar (Octavia III) - 1.3.3 Summary of components - gearshift knob with collar (Superb II) - 1.3.4 Summary of components - Gearshift knob with collar (Yeti) - 1.4 Summary of components - Gearshift mechanism - 1.5 Summary of components - Control cables - 1.6 Removing and installing gearshift knob with shift lever collar - 1.6.1 Removing and installing gearshift knob with collar (Octavia II) - 1.6.2 Removing and installing gearshift knob with shift lever collar (Octavia IIl) - 1.6.3 Removing and installing gearshift knob with collar (Superb II) - 1.6.4 Removing and installing gearshift knob with collar (Yeti) - 1.7 Removing and installing selector mechanism - 1.7.1 Remove and install shift mechanism (Octavia II, Octavia III) - 1.7.2 Removing and installing shift mechanism (Superb II) - 1.7.3 Removing and installing shift mechanism (Yeti) - 1.8 Disassembling and assembling shift mechanism housing - 1.9 Removing and installing the cable lock from the relay lever - 1.10 Removing and installing shift cable and selector cable - 1.11 Setting the shift mechanism - 1.11.1 Setting the clutch control (Octavia II, Superb II and Yeti) - 1.11.2 Setting shift mechanism (Octavia IlI) - 2 Removing and installing the gearbox - 2.1 Removing the gearbox - 2.1.1 Remove gearbox (Octavia II and Octavia III) - 2.1.2 Remove gearbox (Superb II) - 2.1.3 Removing gearbox (Yeti) - 2.2 Installing the gearbox - 2.3 Tightening torques - 2.3.1 Tightening torques (Octavia II and Octavia III) - 2.3.2 Tightening torques (Superb II) - 2.3.3 Tightening torques (Yeti) - 2.4 Transporting the gearbox - 3 Gear oil - 3.1 Check gear oil level - 4 Disassembling and assembling the gearbox - 4.1 Schematic overview - Gearbox - 4.2 Summary of components of gearbox - 4.3 Summary of components- Gearbox housing cover and 5th/6th gear - 4.4 Summary of components - Clutch housing - 4.5 Summary of components - Shafts, differential gear and gearshift forks - 4.6 Summary of components - Gearshift unit - 4.7 Assembly overview - shift forks - 4.8 Repairing gearshift forks? - 4.9 Repairing gearshift unit - 4.10 Disassembling and assembling the gearbox - 5 Gearbox housing, clutch housing - 5.1 Summary of components - Gearbox housing,clutch housing - 5.2 Summary of components- Gearbox housing cover - 5.3 Repairing gearbox housing cover 35 – Gears, shafts - 1 Drive shaft - 1.1 Summary of components - Drive shaft - 1.2 Disassembling and assembling the drive shaft - 1.3 Replace gasket ring for drive shaft - 2 Output shaft - 2.1 Summary of components - Output shaft - 2.2 Disassembling and assembling the output shaft 39 – Final drive - differential - 1 Replacing the flange shaft gasket rings (gearbox assembled) - 1.1 Replacing the left flange shaft gasket ring - 1.2 Replacing the right flange shaft seal ring - 2 Differential gear - 2.1 Summary of components - Differential - 2.1.1 Differential gear - Summary of components (Octavia II, Superb II and Yeti) . - 2.1.2 Differential gear - Summary of components (Octavia III) - 2.2 Disassembling and assembling differential gear - 2.3 Adjusting the differential gear Gearbox 02Q anf 0FB 00 – Technical data - 1 Identification of the gearbox - 1.1 Location on the gearbox - 1.2 Identification characters, aggregate assignment, ratios, filling capacities (Octavia II) - 1.3 Identification characters. aggregate assignment. ratios. filling capacities (Octavia III) - 1.4 Identification characters. aggregate assignment. ratios. filling capacities (Superb II) - 1.5 Identification characters. aggregate assignment. ratios. filling capacities (Yeti) - 2 Transmission System - Overview - 2.1 Front-wheel-drive - 2.2 Four-wheel drive - 3 General repair information - 3.1 Notes - 3.2 Contact corrosion - 3.3 Safety measures for working on vehicles with start/stop system - 3.4 Safety precautions during road tests in which testing and measuring equipment is used - 3.5 Components 30 – Clutch - 1 Repairing clutch control - 1.1 Overview - 1.2 Summary of components - Foot controls (Octavia II. Superb II and Yeti) - 1.3 Summary of components - Foot controls (Octavia III) - 1.4 Removing and installing holder for knee airbag with crash strut for clutch pedal (Yeti) - 1.5 Removing and installing bearing bush (Octavia III) - 1.6 Removing and installing over-centre helper spring (Octavia II) - 1.7 Removing and installing over-centre helper spring (Octavia III) - 1.8 Removing and installing over-centre helper spring (Superb II) - 1.9 Removing and installing over-centre helper spring (Yeti) - 1.10 Removing and installing tension spring and over-centre helper spring (Octavia III) - 1.11 Removing and installing clutch pedal (Octavia II. Superb II. Yeti) - 1.12 Removing and installing clutch pedal (Octavia IlI) - 1.13 Removing and installing bearing bracket for clutch pedal (Octavia II) - 1.14 Removing and installing bearing bracket for clutch pedal (Octavia III) - 1.15 Removing and installing bearing bracket for clutch pedal (Superb II) - 1.16 Removing and installing bearing block for clutch pedal (Yeti) - 1.17 Removing and installing master cylinder (Octavia II. Superb II. Yeti) - 1.18 Removing and installing master cylinder (Octavia IIl) - 1.19 Removing and installing clutch position sender -G476- (Octavia II) - 1.20 Removing and installing clutch position sender -G476- (Octavia IIl) - 1.21 Removing and installing clutch position sender -G476- (Superb II) - 1.22 Removing and installing clutch position sender -G476- (Yeti) - 1.23 Summary of components - Hydraulic (Octavia II and Superb II) - 1.24 Summary of components - Hydraulics (Octavia III) - 1.25 Summary of components - Hydraulic (Yeti) - 1.26 Check hydraulic clutch control - 1.27 Removing and installing cables for clutch control (Octavia III) - 1.28 Bleed the clutch control - 2 Repairing clutch control - 2.1 Summary of components - Front-wheel-drive - 2.2 Summary of components - Four-wheel drive - 2.3 Remove and install slave cylinder with clutch release bearing - 2.4 Replace gasket ring for drive shaft - 3 Repairing clutch - 3.1 Distinguished based on coupling manufacturer - 3.2 Summary of components - Repairing the clutch make Sachs - 3.3 Removing and installing clutch make Sachs - 3.4 Summary of components - Repairing the clutch make LuK - 3.5 Removing and installing clutch make LuK - 3.6 Fault finding power transmission - problems with the clutch and clutch control 34 – Controls, housing - 1 Repairing shift mechanism - 1.1 Fitting location of shift mechanism - 1.2 Summary of components (Octavia ll) - 1.3 Summary of components (Octavia III) - 1.4 Summary of components (Superb II) - 1.5 Summary of components (Yeti) - 1.6 Summary of components - gearshift knob with shift lever collar (Octavia II) - 1.7 Summary of components - gearshift knob with shift lever collar (Octavia III) - 1.8 Summary of components - gearshift knob with shift lever collar (Superb II) - 1.9 Summary of components - Gearshift knob with shift lever collar (Yeti) - 1.10 Removing and installing gearshift knob with shift lever collar (Octavia II) - 1.11 Removing and installing gearshift knob with shift lever collar (Octavia IIl) - 1.12 Removing and installing gearshift knob and shift lever collar (Superb II) - 1.13 Removing and installing gearshift knob with shift lever collar (Yeti) - 1.14 Summary of components - Gearshift mechanism (Octavia II up to 10.06) - 1.15 Summary of components - Gearshift mechanism (Octavia II as of 11.06) - 1.16 Summary of components - Gearshift mechanism (Octavia III) - 1.17 Summary of components - Gearshift mechanism (Superb II) - 1.18 Summary of components - Gearshift mechanism (Yeti) - 1.19 Disassembling and assembling the gearshift mechanism (as of 11.2006) - 1.19.1 Dismantling - 1.19.2 Assembling together - 1.20 Summary of components
Skoda Yeti (2009-2013) - Workshop Manual, Repair Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
e-mail
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