Ssangyong Stavic (2004-2012)
SSANGYONG STAVIC (2004-2012) - SERVICE MANUAL - WIRING DIAGRAMS
SSANGYONG STAVIC (2004-2012) - SERVICE MANUAL - WIRING DIAGRAMS - English Service Manual / Repair Manual and Wiring Diagrams for vehicles Ssangyong Stavic 2004 to 2012. CONTENTS: GASOLIN ENGINE - 1 A GASOLIN ENGINE - contents - description and operation - component locator - diagnostic information and procedure - compression pressure test - cylinder pressure leakage test - general diagnosis - engine specifications - performance curve - special tools and equipment - 1B ON-VEHICLE SERVICE - engine assembly - poly v-belt and tensioning device - tensioning device - crankcase ventilation system - alternator - power steering pump and a/c bracket - engine mount - cylinder head cover - cylinder head front cover - cylinder head - oil pan - timing gear case cover - crankshaft sealing rear cover - belt pulley and vibration damper - crankshaft front radial seal - crankshaft rear radial seal - connecting rod - piston ring - flywheel/driven plate - camshaft - camshaft timing position - valve spring - valve stem seal - chain tensioner - timing chain - tensioning rail - cylinder head guide rail - crankcase guide rail - crankshaft sprocket - lubrication system - oil circulation - engine oil and oil filter element - oil filter - oil pump - oil pressure relief valve - oil non-return valve - oil dipstick guide tube - oil gallery in crankcase - oil gallery in crankcase - core plugs in crankcase - cylinder bore - crankcase mating surface - crankcase mating surface - specifications - special tools and equipment - 1D ENGINE COOLING - component locator - cooling system diagnosis - repair instructions - coolant connection fitting - water pump - oil cooler pipe line - thermostat - cooling fan and viscous clutch - cooling fan shroud - radiator - general specifications - special tools and equipment - 1 F ENGINE CONTROLS - engine and ecm problem check report - diagnostic information and procedure - ignition system - crankshaft position (ckp) sensor - camshaft position (cmp) sensor - camshaft actuator - knock sensor (ks) - spark plug - system voltage - fuel system - fuel injector - purge control valve - fuel rail - fuel pressure regulator - induction system - hot film air mass (hfm) sensor - engine coolant temperature (ect) sensor - accelerator pedal module - cooling fan - a/c compressor relay - cruise control switch - resonance flap - stop lamp switch - catalytic converter - oxygen sensor - engine control module - internal failure - electronic throttle controller safety malfunction - immobilizer - on-vehicle service - fuel pressure regulator - pedal position sensor & oxigen sensor - diagnosis circuit - engine data display table - special tools and equipment - 1 G ENGINE INTAKE & EXHAUST - description and operation - air cleaner and intake air duct - exhaust line - fastener tightening specifications D27DT ENGINE - GENERAL INFORMATION - cleanness - structure - engine controls - engine and sensors - electrical components and pre heating system - intake system - exhaust system - lubrication system - cooling system - fuel system - maintenance and lubrication - guidelines for service work safety - vehicle lifting procedures - owner inspections and services - standard bolts specifications - basic specification - maintenance - vehicle identification - engine serial number - transmission & transfer casenumber - 1 DI01 ENGINE ASSEMBLY - engine structure - engine performance curve - general diagnosis - diagnostic information and procedure - compression pressure test - cylinder pressure leakage test - tightening torque - 1 DI02 ENGINE HOUSING - cylinder head - camshaft assembly - timing chain assembly - cylinder block - crankshaft - torsional vibration damper - diassembly and reassembly - flywheel - piston and connecting rod - cylinder inner diameter and piston size - disassembly and reassembly - high pressure pump (hpp) - vacuum pump - how to use and maintain workshop manual - diagnosis - scan-100 operating procedures- xdi270 engine - trouble diagnosis table - fuel system diagnosis - 1 DI03 INTAKE SYSTEM - air flows - intake system layout - tightening torque of intake system - air cleaner - air flow sensor (hot film air mass sensor) - intercooler - intake manifold assembly - 1 DI04 EXHAUST SYSTEM - exhaust system layout - exhaust gas flows - turbo charger assembly - egr valve and vacuum modulator - egr valve and turbo charger actuator control vacuumcircuit - exhaust system and muffler - system overview - 1 DI05 LUBRICATION SYSTEM - lubrication system - lubrication diagram - specifications - engine oil change - oil pump - oil spray nozzle - oil pan assembly - trouble diagnosis - special tools and equipment - 1 DI06 COOLING SYSTEM - cooling system - specifications - inspection and repair - removal and installation - preheating system - overview - preheating system diagram - 1 DI07 FUEL SYSTEM - cautions for di engine - fuel system - fuel transfer line - inlet metering valve (imv) - injector - removal and installation - ecu wiring diagram - removal and installation of fuel tank - 1 DI08 ENGINE CONTROL SYSTEM - engine ecu and other components - ecu - fuel pressure control - fuel injecstion control - fuel flow control - individual injector calibration (c2i) - minimum drive pulse (mdp) learning - other components - 1 DI09 ELECTRIC DEVICESAND SENSORS - sensors in engine compartment - electric devices in engine compartment - specifications - circuit diagram of preheating system - circuit diagram of starting and alternator - trouble diagnosis - alternator - starter - preheating system - preheating time relay - glow plug - special tools and equipment CHASSIS - 2A ELECTRIC SYSTEM LAYOUT - switches, units and sensors in engine compartment(except engine related sensors and units) - switches in passenger compartment - system layout (based on dvd system equipped vehicle) - electric components and layout - components locator - fuses and relays - interior fuse and icm box - 2A - ELECTRICAL SYSTEM LAYOUT (2005 ~) - locations of units and sensors in passenger compartment - switches, units and sensors in engine compartment(except engine related sensors and units) - switches in passenger compartment - system layout (based on dvd system equipped vehicle) - electric components and layout - components locator - fuses and relays - interior fuse and icm box - icm (integrated control module) box - icm connector arrangement (based on wiring connectors) - removal and installation of icm box - 2B METER CLUSTER / INDICATOR DISPLAY - connectors and circuit diagram - descriptions of indicator display - function description and inspection of meter cluster - warning & indicator panel - removal and installation of meter cluster and indicatordisplay - 2B -METER CLUSTER / INDICATOR DISPLAY (2005 ~) - meter cluster / indicator display - connectors and circuit diagram - function description and inspection of meter cluster - warning & indicator panel - removal and installation of meter cluster and indicatordisplay - 2C REKES + STICS (RK STICS) - transmitter coding - descriptions - connector arrangement (unit) - specifications - functions of rk stics - diagnosis trouble code and help tips - 2D RAIN SENSING WIPER - rain sensor operation - rain sensor related circuit - operation mode of rain sensing wiper system - diagnosis procedures - troubleshooting - removal and installation of rain sensor - 2E INTERIOR SWITCHES - center switch - 4wd switch, rear wiper/washer switch - switches on steering wheel - circuit diagram of audio remote control switch - horn and theft deterrent horn - switches on door trim - multifunction switch - auto light sensor - wiper and washer assembly - removal and installation of wiper assembly - 2E - INTERIOR SWITCHES (2005 ~) - interior switches - center switch - 4wd switch, rear wiper/washer switch - rear wiper/washer switch - switches on steering wheel - circuit diagram of audio remote control switch - horn and theft deterrent horn - switches on door trim - multifunction switch - wiper and washer assembly - removal and installation of wiper assembly - 2F MULTI-METER - circuit diagram - display mode - functions in each mode - removal and installation - 2G AV SYSTEM - system layout (based on dvd equipped system) - dvd system signals and data processing - system layout (based on dvd system) - removal and installation - 2H COMPONENTS OF PARKING AID SYSTEM - system control - parking aid system (pas) - component specifications - removal and installation - rearview camera - rearview camera operation - 2I EXTERIOR LAMPS - aiming and adjustment of front lamp - removal and installation of exterior lamps - interior lamps - door coupled room lamp switch operation - removal and installation of interior lamps - 3A AIR CONDITIONING SYSTEM - ventilation system - air conditioner module wiring and layout - air conditioner controller (unit) - self diagnosis (only for fatc air conditioner) - system diagram - circuit diagrams in air conditioner system - air quality system (aqs) - air conditioner module sensors and actuators - air conditioner and heater pipe layout - removal and installation of the related components - 3B FFH (FUEL FIRED HEATER) SYSTEM - components and locations - system layout - ffh specification - ffh operating process - ffh assembly - removal and installation - trouble diagnosis - ptc (positive temperature coefficient) system - ptc components - ptc operating process - removal and installation - 4A DC 5-SPEED AUTOMATIC TRANSMISSION - structure - performance curve and general characteristics - specifications - power flow - function and description - torque converter - lockup clutch - planetary gear set - multiple-disc clutch - freewheel - sensors and controls - other functions - shift rod adjustment - circuit diagram - trouble code and diagnosis - hydraulic system - hydraulic circuit - structure of electro-hydraulic control module (shift plate) - removal and installation (dc 5-speed a/t) - removal and installation - disassembly and reassembly (dc 5-speed a/t) - disassembly and reassembly - components of each assembly - measurement and adjustment - c__epc_estavicb4a0_08_001.pdf - 4B SM54/52 MANUAL TRANSMISSION - specifications - shifting mechanism - system components - diagnostic information and procedures - circuit diagram (backup lamp) - oil check/change - removal and installation - assembly overview - disassembly - inspection before reassembly - reassembly - shim adjustment - special tools and equipment - 4C CLUTCH - components - air bleeding - maintenance - inspection - special tools and equipment - trouble diagnosis - 4D TRANSFER CASE TOD - general description - circuit diagram - operation - components - tccu (transfercase control unit) - speed sensor and clutch coil - shift motor connector - removal and installation - shift motor - speed sensor - tod assembly - tod assembly - disassembly procedure - assembly procedure - special tools and equipment - trouble diagnosis - coding on tod control unit - diagnostic trouble code - 4E FRONT AXLE - specification - front axle assembly - front suspension - removal and installation - preceding work for sub frame removal - removal of sub frame - front axle assembly - front suspension assembly - 4F REAR AXLE - specification - removal and installation - rear suspension system - components - rear axle housing & axle shaft - rear axle differential assembly - removal and installation - 4G STEERING - general information - 3. components - general inspection - oil pump pressure - oil change - air bleeding - removal and installation - column shaft and lower shaft - steering gear box - steering gear pump and oil pipe - trouble diagnosis - special tools and equipment - 4H TIRE AND WHEELS - specification - wheel alignment - removal and installation - maintenance and replacement - inspection - trouble diagnosis - 4I PROPELLER SHAFT - components and location - removal and installation - inspection - trouble diagnosis - special tools and equipment - 4J BRAKE SYSTEM - specification - components - master cylinder & booster - inspection - removal and installation - trouble diagnosis - front brake - components - removal and installation - special tools and equipment - parking brake - removal and installation - 4K ABS - components and location - input and output diagram - electrical circuit - hydraulic circuit diagram - components description - removal and installation - special tools and equipment - esp system - components and locations - input and output diagram - electrical circuit diagram - hydraulic circuit diagram - components description - removal and installation - abs/esp trouble diagnosis - air bleeding - 5A INTERIEUR - airbag - function description - inflation of airbag - airbag unit (sdm) - wiring diagram - trouble diagnosis - special tools and equipment - removal and installation - seat belt - removal and installation - seat belt - seat - seat layout - removal and installation - operation of seat - seat rail - accessories - convinient devices - etc - instrument panel assembly - 5B EXTERIEUR - door system - hood / bumper & tailgate - key cylinder - sun roof - acessories - fuel filler cap cable - 3. body jack point - body components & disassembly - side garnish - body dimension - body structure - side structure - wind shield - tailgate - under body i - under body ii - floor member - front sub frame - body roof - frame mounting point - 5C BODY GAP & ALLOWANCE - 1. front - 2. rear ELECTRIC WIRING DIAGRAM - 1. Position of connector, ground & splice pack - 1. Eng room fuse box - table of contents - 1. Starting & charging - 2. Preheating unit circuit (xdi) - 3. Ecu (engine control unit - d27dt eu iv) - 4. Ecu (gsl g32) - 5. Diagnosis circuit - 6. Tcu (5-speed) - 7. Tod - 8. Cluster - 9. Cigar lighter, power outlet - 10. Head lamp, drl(day time running light) unit - 11. Stop, back up lamp circuit - 12. P.t.c (positive temperature coefficient) heater - 13. Fatc (full auto temp. Control) circuit - 14. Air con (manual)
Ssangyong Stavic (2004-2012) - Workshop Manual - Electrical Circuits
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
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