Ssangyong Korando (1996-06)
WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNER´S
SSANGYONG KORANDO (1996-2006) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNER´S - English Workshop Manual to vehicles Ssangyong Korando. CONTENTS: GENERAL INFORMATION - 0B-1 Table of Contents - 0B-2 Technical Data - 0B-6 Vehicle Dimensions & Weights - 0B-7 Standard Bokt Specification - 0B-8 Maintenance & Lubrication - 0B-9 Scheduled Maintenance Petrol Engine - 0B-11 Scheduled Maintenance Diesel Engine - 0B-13 While Operating the Vehicle - 0B-14 Each Time the Oil is Changed - 0B-15 Recommended Fluids & Lubricants - 0B-16 General Repair Instructions - 0B-17 Vehicle Identification Numbers - 0B-18 Manufacturers Plate - 0B-19 Engine Number - 0B-20 Vehicle Lifting Procedure ENGINE - Section 1A1 M162 Engine - Section 1A1 M162 Engine General Information - 1A1-1 Table of Contents - 1A1-2 Specifications - 1A1-3 Front View - 1A1-4 Side View - 1A1-5 E32 Engine - 1A1-6 Oil Leaks - 1A1-7 Engine Cranking at Front of Crankshaft - 1A1-8 Compression Test - 1A1-10 Cylinder Pressure Leak Test - 1A1-12 Cleanliness & Care - Section 1B1 M162 Engine Mechanical - 1B1-1 Table of Contents - 1B1-2 Fastener Tightening Torques - 1B1-4 Special Tools - 1B1-7 Engine Assembly - 1B1-14 Crankcase Ventilation System - 1B1-16 Generator - 1B1-17 Engine Mounts - 1B1-18 Poly Vee Belt - 1B1-20 Belt Tensioner - 1B1-24 Cylinder Head Cover - 1B1-26 Cylinder Head Front Cover - 1B1-28 Cylinder Head - 1B1-31 Timing Chain Cover - 1B1-33 Rear Main Oil seal Cover - 1B1-35 Belt Pulley & Damper - 1B1-38 Crankshaft Front Radial Seal - 1B1-40 Crankshaft Rear Radial Seal - 1B1-41 Crankshaft - 1B1-47 Flywheel Driven Plate - 1B1-50 Camshaft Adjuster - 1B1-59 Camshaft Timing Position - 1B1-62 Valve Springs - 1B1-66 Valve Stem Oil Seals - 1B1067 Chain Tensioner - 1B1-70 Timing Chain - 1B1-75 Tensioner Rails - 1B1-76 Cylinder Head Guide Rails - 1B1-77 Crankcase Guide Rail - 1B1-78 Crankshaft Sprocket - 1B1-80 Pistons - 1B1-83 Connecting Rods - 1B1-85 Piston Rings - 1B1-87 Oil Specifications - 1B1-88 Oil Pan - 1B1-90 Change Oil & Filter - 1B1-92 Oil Filter - 1B1-94 Oil Pump - 1B1-96 Oil Pressure Relief Valve - 1B1-97 Oil Non-Return Valve - 1B1-98 Dipstick Tube - 1B1-99 Oil Gallery in Crankcase - 1B1-101 Oil Gallery in Cylinder Head - 1B1-104 Core Plugs in Crankcase - 1B1-106 Cylinder Bore - 1B1-108 Crankcase Mating Surface - 1B1-110 Cylinder Head Mating Surface - Section 1D1 M162 Engine Cooling - 1D1-1 table of Contents - 1D1-2 Specifications - 1D1-3 Special Tools Table - 1D1-4 System Leakage Test - 1D1-5 Drain & Refill - 1D1-7 Coolant Connection Fitting - 1D1-8 Water Pump - 1D1-10 Thermostat - 1D1-11 Oil Cooler Pipe Line - 1D1-12 Cooling Fan & Viscous Clutch - 1D1-14 Coolinmg Fan Shroud - 1D1-15 Radiator - Section 1E1 M162 Engine Electrical - 1E1 Table of Contents - 1E1-2 Specifications - 1E1-3 Generator - 1E1-4 Starter Motor - 1E1-5 Battery - 1E1-6 Sparking Plugs - 1E1-8 Ignition Cable - 1E1-11 Battery - Section 1F1 M162 Engine Controls - 1F1-1 Table of Contents - 1F1-2 Engine & ECM Problem Check Report - 1F1-3 Engine Data Display Table - 1F1-4 Fastener Torque Specifications - 1F1-5 Fuel System Specifications - 1F1-6 Special Tools Table - 1F1-7 ECM Diagram - 1F1-14 Clearing Failure Codes - 1F1-18 Ignition System - 1F1-20 Ignition Coil - 1F1-22 Crankshaft Position Sensor - 1F1-26 Camshaft Position Sensor - 1F1-30 Camshaft Actuator - 1F1-32 Knock Sensor - 1F1-34 Spark Plugs - 1F1-38 System Voltage - 1F1-39 Ignition Switch - 1F1-40 Fuel System - 1F1-42 Fuel Pump - 1F1-46 Fuel Injector - 1F1-50 Purge Control Valve - 1F1-52 Fuel Rail - 1F1-54 Fuel Pressure Regulator - 1F1-56 Throttle Valve Actuator - 1F1-60 HFH Sensor - 1F1-64 Engine Coolant Temperature Sensor - 1F1-68 Accelerator Pedal Module - 1F1-71 Clutch Switch - 1F1-72 Cooling Fan - 1F1-73 AC Compresor Relay - 1F1-74 Cruise Control Switch - 1F1-75 Traction Control System - 1F1-76 Resonance Flap - 1F1-77 Stop Lamp Switch - 1F1-78 Engine RPM - 1F1-79 Catalytic Converter - 1F1-80 Oxygen Sensor - 1F1-86 Engine Control Module - 1F1-88 Serial Data Communication - 1F1-90 Internal Failure - 1F1-92 Electronic Throttle Controller - 1F1-94 Immobiliser - 1F1-95 Release Fuel System Pressure - 1F1-97 Fuel Tank - 1F1-99 Fuel Rail & Injectors - 1F1-101 Throttle Body - 1F1-102 HFM Sensor - 1F1-103 Pedal Position Sensor - 1F1-104 Purge Control Valve - Section 1G1 M162 Engine Intake & Exhaust - 1G1-1 Table of Contents - 1G1-2 Fastener Tightening Torques - 1G1-3 Air Cleaner - 1G1-5 Inyake Air Duct - 1G1-7 Intake Manifold - 1G1-9 Resonance Flap - 1G1-11 Exhaust Manifold - Section 1A2 M161 Engine - Section 1A2 M161 Engine General Information - 1A2-1 Table of Contents - 1A2-11 Cylinder Pressure Leakage - 1A2-13 Cleanliness & Care - 1A2-2 Specifications - 1A2-3 Front View - 1A2-4 Side View - 1A2-5 E23 Engine - 1A2-7 Oil Leaks - 1A2-9 Compression Test - Section 1B2 M161 Engine Mechanical - 1B2-1 Table of Contents - 1B2-2 Tightening Torques - 1B2-4 Special Tools - 1B2-7 Engine Assembly - 1B2-14 Crankcase Ventilation System - 1B2-18 Generator - 1B2-19 Engine Mounts - 1B2-20 Poly Vee Belt - 1B2-22 Tensioning Device - 1B2-23 Tensioner Shock Absorber - 1B2-24 Poly Vee Belt Inspection - 1B2-26 Cylinder Head Cover - 1B2-28 Cylinder Head Front Cover - 1B2-30 Cylinder Head - 1B2-34 Timing Gear Case Cover - 1B2-37 Crankcase Sealing Rear Cover - 1B2-39 Belt Pulley & Damper - 1B2-42 Crankshaft Front Radial Seal - 1B2-44 Crankshaft Rear Radial Seal - 1B2-45 Crankshaft - 1B2-51 Flywheel & Driven Plate - 1B2-54 Camshaft Adjuster - 1B2-57 Camshaft Sprocket Bolt - 1B2-58 Camshaft - 1B2-62 Camshaft Timing Position - 1B2-63 Valve Springs - 1B2-67 Valve Stem Oil Seals - 1B2-68 Chain Tensioner - 1B2-72 Timing Chain - 1B2-77 Tensioning Rail - 1B2-78 Cylinder Head Guide Rail - 1B2-80 Crankcase Guide Rail - 1B2-81 Crankshaft Sprocket - 1B2-83 Pistons - 1B2-86 Connecting Rods - 1B2-88 Piston Rings - 1B2-90 Oil Pan - 1B2-97 Oil Pressure Relief Valve - 1B2-98 Oil Non-Return Valve - 1B2-99 Dipstick Tube - 1B2-100 Crankcase Core Plugs - 1B2-102 Cylinder Bore - 1B2-104 Crankcase Mating Surface - 1B2-106 Cylinder Head Mating Surface - Section 1D2 M161 Engine Cooling - 1D2-1 Table of Contents - 1D2-2 Specifications - 1D2-3 Special Tools Table - 1D2-4 System Leakage Test - 1D2-5 Drain & Replace Coolant - 1D2-7 Cooling Fan & Viscous Clutch - 1D2-9 Water Pump - 1D2-11 Thermostat - 1D2-12 Thermostat Housing - 1D2-14 Fan Shroud - 1D2-15 Remove & Replace Radiator - Section 1E2 M161 Engine Electrical - 1E2-1 Table of Contents - 1E2-2 Specifications - 1E2-3 Generator - 1E2-4 Starter Motor - 1E2-5 Battery - 1E2-6 Spark Plugs - 1E2-8 Ignition Cables - 1E2-11 Battery - Section 1F2 M161 Engine Engine Controls - 1F2-1 Table of Contents - 1F2-2 Engine & ECM Problem Check - 1F2-3 Engine Data Display Table - 1F2-4 Fastener Tightening Torques - 1F2-5 Fuel System Specification - 1F2-6 Special Tools Table - 1F2-7 ECM Wiring Diagram - 1F2-14 Clearing Failure Codes - 1F2-18 Ignition System - 1F2-20 Ignition Coil - 1F2-22 Crankshaft Position Sensor - 1F2-26 Camshaft position Sensor - 1F2-32 Knock Sensor - 1F2-34 Spark Olugs - 1F2-38 System Voltage - 1F2-39 Ignition Switch - 1F2-40 Fuel System - 1F2-42 Fuel Pump - 1F2-46 Fuel Injector - 1F2-50 Purge Control Valve - 1f2-52 Fuel rail - 1F2-54 Fuel Pressure Regulator - 1F2-56 Throttle Valve Actuator - 1F2-60 HFM Sensor - 1F2-64 Coolant Temperature Sensor - 1F2-68 Accelerator Pedal Module - 1F2-72 Cooling Fan - 1f2-73 AC Compressor Relay - 1F2-74 Cruise Control Switch - 1F2-75 Traction Control System - 1F2-76 Stop Lamp Switch - 1F2-77 Engine RPM - 1F2-78 Catalytic Converter - 1F2-80 Oxygen Sensor - 1F2-86 Engine Control Module - 1F2-88 Serial Data Communication - 1F2-90 Internal Failure - 1F2-92 Electronic Throttle Controller - 1F2-94 Immobiliser - 1F2-95 Releasing Fuel System Pressure - 1F2-97 Fuel Tank - 1F2-99 Fuel Rail & Injectors - 1F2-101 Throttle Body - 1F2-102 HFM Sensor - 1F2-103 Pedal Position Sensor - 1F2-104 Purge Control Valve - Section 1G2 M161 Engine Intake & Exhaust - 1G2-1 Table of Contents - 1G2-2 Fastener Tightening Torques - 1G2-3 Air Cleaner - 1G2-5 Air Intake Shield - 1G2-6 Intake Air Duct - 1G2-8 Intake Manifold - 1G2-10 Exhaust Manifold - 1G2-12 Remove & Replace Exhaust - Section1A3 OM600 Engine - Section 1A3 OM600 Engine - 1A3-1 Table of Contents General Engine Information - 1A3-2 Engine Specifications - 1A3-3 OM622LA Engine Front - 1A3-5 OM661LA Engine Front - 1A3-7 OM662LA Engine - 1A3-8 OM661LA Engine - 1A3-9 Special Tools & Equipment - 1A3-10 Oil Leaks - 1A3-11 Compression Test - 1A3-13 Cylinder Pressure Leakage - 1A3-15 Cleanliness & Care - Section 1B3 OM600 Engine Mechanical - 1B3-1 Table of Contents - 1B3-2 Fastener Torque Specifications - 1B3-5 Special Tools - 1B3-12 Engine Assembly - 1B3-21 Poly Vee Belt - 1B3-23 Belt Tensioner - 1B3-26 Belt Alignment & Inspection - 1B3-29 Prechamber - 1B3-32 Milling of Prechamber - 1B3-35 TCS Sensor Bracket Setting - 1B3-37 Cylinder Head - 1B3-63 Timing Case Cover - 1B3-71 Crankshaft End Cover - 1B3-74 Crankshaft Damper & Hub - 1B3-80 Crankshaft Front Radial Seal - 1B3-82 Crankshaft Ball Bearing - 1B3-83 Crankshaft - 1B3-93 Flywheel - 1B3-97 Maching Flywheel - 1B3-98 Flywheel Ring Gear - 1B3-101 Hydraulic Valve Clearence - 1B3-103 Valve Tappets - 1B3-105 Valve Spring Check - 1B3-106 Valve Spring - Head Removed - 1B3-109 Valve Spring - Head in Situ - 1B3-112 Valve Stem Oil Seals - 1B3-116 Valve Guides Check & Replace - 1B3-122 Valve Seat Rings - 1B3-127 Check & Machining of Valves - 1B3-132 Machining of Valve Seats - 1B3-137 Camshaft Timming Test - 1B3-139 Camshaft - 1B3-145 Chain Tensioner - 1B3-147 Timing Chain - 1B3-151 Tensioning Rail - 1B3-152 Cylinder Head Guide Rail - 1B3-156 Timing Cover Guide Rail - 1B3-158 Cranshaft Sprocket - 1B3-163 Pistons - 1B3-169 Oil Filter - 1B3-171 Oil Pan - 1B3-174 Oil Spray Nozzle - 1B3-175 Oil Pump - 1B3-177 Cylinder Head Leakage Test - 1B3-178 Facing Cyl-head Mating Surface - 1B3-180 Replace Crankcase Core Plugs - 1B3-182 Facing Crankcase Contacting Surface - 1B3-183 Oil Gallery Steel Ball - 1B3-187 Cylinder Bore Measurment - Section 1D3 OM600 Engine Cooling - 1D3-1 Table of Contents & Specifications - 1D3-2 Cooling Circulation - 1D3-4 System Leakage Test - 1D3-5 Drain & Replace Coolant - 1D3-6 Water Pump - 1D3-8 Water Pump Housing - 1D3-10 Cooling Fan Clutch - 1D3-12 Radiator - 1D3-14 Cooling Sub-System - 1D3-16 Thermostat - Section 1E3 OM600 Engine Electrical - 1E3-1 Table of Contents - 1E3-2 Tightening Torques - 1E3-3 Glow Plugsl - 1E3-6 Generator - 1E3-8 Starteer Motor - Section 1F3 OM600 Engine Controls - 1F3-1 Table of Contents & Tightening Torques - 1F3-2 Fuel System - 1F3-3 Fuel Injection Pump Coding - 1F3-4 Fuel Tank - 1F3-10 Vacuum Pump Test - 1F3-12 Vacuum Pump - 1F3-14 Vacuum Unit Replace - 1F3-15 Idle Speed Adjustment - 1F3-17 Fuel Pump Test - 1F3-20 Fuel Pump - 1F3-21 Injector Nozzle Test - 1F3-24 Injector Nozzles - 1F3-26 Injector Nozzle Repair - 1F3-29 Remove & Replace Timing Unit - 1F3-34 Injection Timing Device - 1F3-36 Start of Delivery Test - 1F3-45 Fuel Injection Pump - 1F3-5 Vacuum System Test CHASSIS & BODY - Section 2A Suspension Diagnosis - 2A-1 Table of Contents - 2A-2 General Diagnosis - 2A-7 Hub & Bearing - Section 2B Wheel Alignment - 2B-1 Table of Contents - 2B-2 Description & Operation - 2B-3 Tyre Diagnosis - 2B-4 Radial Tyre Lead & Pull - 2B-6 Vibration Diagnosis - 2B-7 Vehicle Ride Hieght - 2B-8 Front Camber Check - 2B-9 Wheel Alignment Specifications - Section 2C Front Suspension - 2C-1 Table of Contents - 2C-2 Component Locator - 2C-3 Ball Joint Inspection - 2C-4 Front Hub Bearings - 2C-7 Torsion Bar - 2C-10 Lower Ball Joint - 2C-11 Knuckle Assembly - 2C-14 Hub & Bearing - 2C-16 Fastener Tightening Torques - 2C-17 Special Tools & Equipment - Section 2D Rear Suspension - 2D-1 Table of Contents - 2D-2 Component Locator - 2D-3 Excessive Friction Check - 2D-4 Rear Stabiliser - 2D-8 Fastener Tightening Torques - 2D-9 Special Tools - Section 2E Tires and Wheels - 2E-1 Table of Contents - 2E-2 Tyre & Wheel Balance - 2E-3 Snow Chain Usage - 2E-4 Tyre Labels - 2E-5 Wheel Run-out - 2E-6 Wheel - 2E-10 Specifications - Section 3A Front Axle - 3A-1 Table of Contents - 3A-2 Specifications - 3A-3 Front Axle Assembly - 3A-4 Auto Locking Hub - 3A-5 Vacuum Line - 3A-7 Steering Knuckle & Drive Shaft - 3A-12 Front Axle Assembly - 3A-16 Axle Housing - 3A-23 CV Joint Seal - 3A-25 Special Tools - Section 3C Propeller Shaft - 3C-1 Table of Contents - 3C-2 Components Locator - 3C-3 Propeller Shaft - 3C-4 Front Propeller Shaft - 3C-6 Propeller Shaft - 3C-7 Specifications - Section 3D Rear Axle - 3D-1 Table of Contents - 3D-2 Specifications - 3D-3 Diagnostic I nformation & Procedures - 3D-4 Rear Axle Assemlby - 3D-5 Cross Sectional View - 3D-6 Rear Axle Shaft Assembly - 3D-8 Axle Shaft Assembly (Disc Brakes) - 3D-11 Axle Shaft Assembly (Drum Brakes) - 3D-13 Rear Axle Housing - 3D-18 Axle Assembly - 3D-20 Differential Gear Assembly - 3D-25 Drive Shaft - 3d-26 Special Tools Table - Section 4A Hydraulic Brakes - 4A-1 Table of Contents - 4A-2 General Description - 4A-3 Brake - 4A-3 Warning Lamps - 4A-5 Warning Lamp Diagnosis - 4A-8 LCRV Valve - 4A-10 Brake Bleeding - 4A-13 Front Brake Hoses - 4A-15 Specifications - 4A-16 Fastener Tighting Torque - Section 4B Master Cylinder - 4B-1 Table of Contents - 4B-2 General description - 4B-3 Component Locator - 4B-4 Reservoir Switch - 4B-8 Specifications - Section 4C Power Booster - 4C-1 Table of Contents - 4C-2 General description - 4C-3 Component Locator - 4C-4 Booster Test - 4C-5 Booster Assembly - 4C-6 Vacuum Hose - 4C-7 Specifications - Section 4D Front Brakes - 4D-1 Table of Contents - 4D-2 General Description - 4D-3 Front Brake Assembly - 4D-4 Caliper Assembly - 4D-5 Pad Inspection - 4D-6 Brake Pads - 4D-7 Caliper - 4D-8 Brake Caliper - 4D-10 Fastener Tightening Torque - Section 4E Rear Brakes - 4E-1 Table of Contents - 4E-2 Drum Brake - 4E-3 Disc Brake - 4E-4 Service Specifications - 4E-5 Diagnostic Info - 4E-6 Drum Brake - 4E-8 Drum Brake (KDAC) - 4E-9 Disc Brake - 4E-10 Drum Brake - 4E-11 Disc Brake - 4E-12 Disc Brake Assembly - 4E-17 Drum Brake Assembly - 4E-22 Wheel Cylinder - 4E-23 Parking Brake Lever - 4E-24 Fastener Tightening Torques - Section 4F Antilock Brake System and Traction Control System - 4F-1 Table of Contents - 4F-3 Description & Operation - 4F-5 EBD System - 4F-6 EBD Failure Matrix - 4F-8 ABS 5.3 - 4F-11 ABS-TCS 5.3 - 4F-14 ABS, ABS-TCS 5.3 - 4F-15 Diagnosis Circuit Check - 4F-18 ABS Warning Lamp Inoperative - 4F-22 TCS Warning Lamp Inoperative - 4F-26 EBD Warning Lamp Inoperative - 4F-30 Power Supply to Control Module - 4F-34 ABS Warning Lamp Remaining On - 4F-36 Self Diagnosis - 4F-38 DTC 03 - 4F-40 DTC 07 - 4F-42 DTC 04 - 4F-44 DTC 08 - 4F-46 DTC 05 - 4F-48 DTC 09 - 4F-50 DTC 06 - 4F-52 DTC 10 - 4F-54 11 - 4F-58 DTC 42 - 4F-60 DTC 43 - 4F-62 DTC 13-14 - 4F-64 DTC 15-16 - 4F-66 DTC 17-18 - 4F-68 DTC 19-20 - 4F-70 DTC 21-22 - 4F-72 DTC 23-24 - 4F-74 DTC 12 - 4F-76 DTC 24 - 4F-80 DTC 27 - 4F-84 DTC 28 - 4F-88 DTC 02 - 4F-90 ABS Without TCS - 4F-91 ABS With TCS - 4F-93 ABS-ABD - 4F-95 EBCM Connector No TCS - 4F-96 Hydraulic Modulator Connector - 4F-99 Service Precautions - 4F-100 ABS 5.3 Assembly - 4F-101 Front Speed Sensors - 4F-102 Acceleration Sensor - 4F-103 Front Tooth Wheel - 4F-104 Special Tools - Section 4G Parking Brake - 4G-1 Table of Contents - 4G-2 Brake Caliper - 4G-3 Component Locator - 4G-4 Adjustment - Disc Brakes - 4G-5 Parking Brake Lever - 4G-6 Brake Cable - 4G-7 Specifications - Section 5A Automatic Transmission - 5A-1 Table of Contents - 5A-2 BTRA MT4 4WD Transmission - 5A-10 Hydraulic Control Circuit - 5A-18 Power Flows - 5A-20 Park & Neutral - 5A-22 Reverse - 5A-24 Manual 1 - 5A-26 Drive 2 - 5A-28 Drive 2 & Manual 2 - 5A-30 Drive 3 & Manual 3 - 5A-32 Drive 3 & Lock-up & Manual 3 Lock-up - 5A-34 Drive 4 (Overdrive) - 5A-36 Drive 4 Lock-up - 5A-38 Basic Knowledge Required - 5A-40 Electrical Shift Tests - 5A-41 Drive Faults - 5A-42 Faulty Shift Pattern - 5A-44 Shift Quality Faults - 5A-46 After Strip Down Faults - 5A-48 TCM Fault Codes Petrol Engine - 5A-50 TCM System Overview Diesel Engine - 5A-52 TCM Diagnostic Check - 5A-54 Fault Code P0706 - 5A-56 Fault Code P0707 - 5A-58 Fault Code P0708 - 5A-62 Fault Code P0710 - 5A-66 Fault Code P0790 - 5A-70 Fault Code P01703 - 5A-72 Fault Code P1704 - 5A-74 Fault Code P1708 - 5A-76 Fault Code P1709 - 5A-78 Air Con Circuit Fault - 5A-82 Kickdown Switch Circuit Fault - 5A-86 Fault Code P1713 - 5A-88 Fault Code P1714 - 5A-89 Fault Code P1715 - 5A-90 Fault Code P1716 - 5A-92 Fault Code P1717 - 5A-93 Fault Code P1718 - 5A-94 Fault Code P1719 - 5A-96 Fault Code P1720 - 5A-98 Fault Code P1721 - 5A-100 Fault Code P1722 - 5A-102 Solenoid 1 open Circuit - 5A-106 Solenoid 2 Open Circuit - 5A-110 Solenoid 3 Open Circuit - 5A-114 Solenoid 4 Open Circuit - 5A-118 Solenoid 5 Open Circuit - 5A-122 Solenoid 6 Open Circuit - 5A-126 Solenoid 7 Open Circuit - 5A-130 Solenoid 1 Short Circuit - 5A-134 Solenoid 2 Short Circuit - 5A-138 Solenoid 3 Short Circuit - 5A-142 Solenoid 4 Short Circuit - 5A-146 Solenoid 5 Short Circuit - 5A-147 transmission - 5A-150 Solenoid 6 Short Circuit - 5A-154 Solenoid 7 Short Circuit - 5A-160 rebuild Warnings - 5A-161 Disassembly Procedure - 5A-171 Assembly Procedure - 5A-199 Brake Band Adjustment - 5A-202 Gear Selector & kickdown Switch - 5A-203 General Specifications - 5A-205 Fastener Tightening Torques - 5A-206 TCM Wiring Diagram Petrol Engine - 5A-208 TCM Wiring Diagram Diesel Engine - 5A-210 Connector End View - 5A-211 Special Tools Table - Section 5B Manual Transmission - 5B-1 Table of Contents - 5B-2 Shift Lever - 5B-3 Specifications - 5B-6 Diagnosis Table - 5B-7 Cross Sectional View - 5B-8 Power Flow - 5B-9 Semi Remote Strip & rebuild - 5B-10 Transmission External View - 5B-11 Transmission Internal View - 5B-14 Semi Remote Kit - 5B-19 Transmission - 5B-24 Major Unit - 5B-40 Counter Shaft - 5B-45 Inspection of Components - Section 5C Clutch - 5C-1 Table of Contents - 5C-2 General Specifications - 5C-3 Cluch Assembly - 5C-5 Bleeding Clutch Hydraulics - 5C-6 Clutch Plate - 5C-10 Clutch Master Cylinder - 5C-13 Clutch Pedal Assembly - 5C-15 Diagnosis - 5C-16 Difficult Pedal Operation - 5C-17 Special Tools Table - Section 5D1 Transfer Case TOD - 5D1-1 Table of Contents - 5D1-3 Pin Description - 5D1-4 Components of TOC System Etc - 5D1-7 Component Locator - 5D1-8 Disassembled View - 5D1-10 Control Unit - 5D1-11 Self Diagnosis Tests - 5D1-14 4WD Light Stays On - 5D1-16 4WD Low Stays On - 5D1-66 Changing Oil - 5D1-67 TCCU - 5D1-69 Shift Motor - 5D1-70 Prop Shaft Speed Sensors - 5D1-71 Transfer Case Overhaul - Section 5D2 Transfer Case Part Time 4408 - 5D2-1 Table of Contents - 5D2-2 4WD Operation Overview - 5D2-3 System Structure - 5D2-5 2H Mode - 5D2-6 4H Mode - 5D2-7 4L Mode - 5D2-8 System Description - 5D2-9 Specifications - 5D2-10 General Diagnosis - 5D2-11 Self Diagnosis - 5D2-16 Cross Sectional View - 5D2-17 TransferCase Assembly - 5D2-18 Srip & Rebuild - 5D2-20 On Vehicle Service - 5D2-21 4H & L light & TCCU - 5D2-22 transfer Case Assembly - 5D2-25 Disassembly Procedure - 5D2-25 TCCU - 5D2-35 Assembly Procedure - Section 6A Power Steering System - 6A-1 Table of Contents - 6A-2 General Description - 6A-3 Component Locator - 6A-4 Power Steering Pressure & Leak Tests - 6A-5 Bleeding Etc - 6A-6 PAS Reservoir - 6A-7 PAS Pump & Hoses - 6A-9 Specifications - 6A-10 Special Tools - Section 6B Power Steering Pump - 6B-1 Table of Contents - 6B-2 General Description - 6B-3 Pump Diagnosis - 6B-4 Serpentine Belt Replacement - 6B-5 Remove & replace Pump - 6B-6 Pump - 6B-7 Fastener Tightening Torques - Section 6C Power Steering Gear - 6C-1 Table of Contents - 6C-2 Power Rack & Pinion - 6C-3 Component Locator - 6C-4 Rack & Pinion Hissing Noise - 6C-6 Bench Testing - 6C-8 Rack & Pinion Assembly - 6C-13 Rack & Pinion - 6C-17 Fastener Tightening Torques - 6C-18 Special Tools Table - Section 6E Power Steering and Column - 6E-1 Table of Contents - 6E-2 Description & Operation - 6E-3 Componet Locator - 6E-4 Steering Wheel - 6E-5 Steering Column - 6E-9 Lighting & Indicator Switches - 6E-10 Wiper Switch - 6E-12 Steering Column - 6E-14 Fastener Tightening Torques - 6E-15Special Tools Table - Section 7A Heating and Ventilation System - 7A-1 Table of Contents - 7A-2 Description & Operation - 7A-3 Components Locator - 7A-4 Heater System - 7A-8 Blower Electrical - 7A-10 Mode Controls Do Not Work - 7A-12 Air Source Selection Not Controlled - 7A-13 Temperature Controls Not Working - 7A-14 Too Much Heat - 7A-16 Blower Noise - 7A-18 Temperature Controls - 7A-19 Controls Illumination - 7A-20 Mode Control Door Actuator - 7A-23 Heater Inlet Hose - 7A-24 Heater Matrix - 7A-25 Specifications - 7A-26 Schematic & routing Diagram - 7A-28 Air Through Vents - Section 7C AC and Heating - 7C-1 Table of Contents - 7C-2 Specifications - 7C-3 Specifications 2 - 7C-4 Fan Motor Circuit - 7C-6 Compressor Circuit - 7C-9 Ventilation - 7C-11 Heater System - 7C-12 Diesel Engine System - 7C-13 Petrol Enginw System - 7C-14 Refrigerant Charging - 7C-19 Condenser Replacement - 7C-21 Reciever Dryer - 7C-23 The Compressor - 7C-24 The Control Box - Section 7D AC and Heating Automatic - 7D-1 Table of contents - 7D-2 Refrigerant - 7D-3 Pressure switch - 7D-4 Service Specifications - 7D-5 Circuit diagram - 7D-6 FATC block diagram - 7D-7 Ventilation system - 7D-8 Function description - 7D-9 Diagnosis test - 7D-13 Control Panel - 7D-16 Air Filter - 7D-17 Trouble shooting - Section 8A Seat Belts - 8A-1 Table of Contents - 8A-2 Description of operation - 8A-3 Front Seat belt - 8A-4 Rear Seat Belt - 8A-5 On vehicle service - 8A-8 Fastener tightening torques - 8A-9 Seat belt reducer - Section 8B Supplemental Restraits System - 8B-1 Table of contents - 8B-3 Supplemental Restraint - 8B-5 Warning light - 8B-6 SRS Components - 8B-7 Diagnostic Information & Procedures - 8B-10 SRS System check - 8B-12 SDM Integrity Check - 8B-14 Waning light stays on - 8B-16 Internal fault code - 8B-18 Fault code 01 - 8B-20 Fault code 02 - 8B-22 Fault code 03 - 8B-24 Fault code 04 - 8B-26 Fault code 26 - 8B-28 Fault code 06 - 8B-30 Fault code 07 - 8B-32 Fault code 08 - 8B-34 Fault code 17 - 8B-38 Fault code 18 - 8B-40 Fault code 19 - 8B-42 Fault code 20 - 8B-44 Fault code 21 - 8B-48 Fault code 22 - 8B-50 Fault code 23 - 8B-52 Fault code 24 - 8B-54 Fault code 46 - 8B-56 Fault code 47 - 8B-58 Service Precautions - 8B-59 Accident no deployment - 8B-60 Air bag module - 8B-61 Clock spring - 8B-62 Passenger air bag - 8B-63 Air bag deployment - 8B-65 Deploying an air bag - 8B-66 Deployed air bag disposal - 8B-67 Specifications - 8B-68 Supplemental restraint - 8B-69 Schematic Diagram - Section 9A Body Wiring System - 9A-1 Table of contents - 9A-2 Wire colour chart - 9A-3 Underbonnet fuses & relays - 9A-5 Underbonnet fuse usage - 9A-6 Interior fuse box - 9A-7 Interior fuse usage - 9A-8 Underbonnet fuse box diagram - 9A-11 Engine compartment - 9A-12 Main harness - 9A-14 Main floor harness - 9A-15 Roof harness - 9A-16 Seat heater - 9A-17 Door harness - 9A-18 Tailgate harness - 9A-19 Air conditioner harness - 9A-20 Petrol engine harness - 9A-21 Diesel engine harness - 9A-22 Automatic transmission harness - Section 9B Lighting System - 9B-1 Table of contents - 9B-2 Head lamps on reminder - 9B-3 Backup lamps - 9B-4 Components locator - 9B-5 Lead lamps - 9B-7 Fog lamps - 9B-8 Tail Lamps - 9B-11 Interior lamps - 9B-13 door courtesy lamps - 9B-14 Cogar lighters - 9B-15 Head lamps - 9B-16 Front combination lamps - 9B-17 Rear combination lamps - 9B-18 Interior lamps - 9B-19 Luggage lamp - 9B-20 Bulb specification chart - 9B-21 Head lamp adjusting petrol - 9B-22 Head lamp adjustment diesel - 9B-23 Rear lamps - 9B-24 Illumination switch - 9B-25 Indicator switch - 9B-26 Front fog lamps - 9B-27 Rear fog lamps - 9B-28 Stop lamps 1 - 9B-29 Stop lamps 2 - Section 9C Horns - 9C-1 Table of contents - 9C-2 Horns - 9C-3 Horns - 9C-4 Dual horns - 9C-5 Horn wiring - Section 9D Wiper, Washer System - 9D-1 Table of contents - 9D-2 Description of operation - 9D-3 Washers & wipers - 9D-4 Wiper blades & arms - 9D-6 Windshield washers - 9D-7 Rear wipers - 9D-8 Fastener torques - 9D-9 Wipers & washers - Secting 9E Instruments - 9E-1 Table of contents - 9E-2 Description of guages etc - 9E-3 Components locator - 9E-5 Cigar lighter - 9E-9 Instrument lights & indicators - 9E-10 Centre Tray - 9E-11 Cigar lighter - 9E-12 Glove Box - 9E-13 Lower dash panel - 9E-14 Speedometer & Tachometer - 9E-15 Temperature guage - 9E-16 Instrument panel - 9E-18 Bulb usage chart - 9E-19 Instrument panel lighting - 9E-20 Instrument cluster diesel - 9E-21 Instrument cluster petrol - 9E-22 Warning lamps TCS - 9E-23 Indicators - 9E-24 Warning lamps - 9E-25 Digital clock - 9E-26 Selector lever illuminator - Section 9F Audio System - 9F-1 Table of contents - 9F-2 Description - 9F-3 Audio system - 9F-4 Radio & cassette - 9F-5 Rear speakers - 9F-6 Audio system - Section 9G Interior Trim - 9G-1 Table of contents - 9G-2 Trim panels - 9G-3 Interior trim - 9G-4 Door trim panel - 9G-6 Lower quarter panels - 9G-7 Inner sill & floor trims - 9G-9 Fastener tightening torques - Section 9H Seats - 9H-1 Table of contents - 9H-2 Component locator - 9H-3 Front seats - 9H-4 Front seat back - 9H-5 Front seat recliner - 9H-6 Walk-in device - 9H-7 Rear seat - 9H-8 50 50 split rear seat - 9H-9 Fastener tightening torques - 9H-10 Seat heaters - Section 9I Waterleaks - 9I-1 Table of contents - 9I-2 Specifications - 9I-3 Water ingress - 9I-6 Rectifying water leaks - Section 9J Windnoise - 9J-1 Table of contents - 9J-2 Wind noise diagnosis - 9J-3 Wind noise repair - Section 9K Squeaks and Rattles - 9K-1 Table of contents - 9K-2 Diagnosis - 9K-4 Repairing squeaks & rattles - Section 9L Glass and Mirrors - 9L-1 Table of contents - 9L-2 Stationary glass - 9L-3 Glass & mirror - 9L-4 Windshield - 9L-6 Rear glass - 9L-8 Rear defogger - 9L-9 Door glass - 9L-10 Interior mirror - 9L-11 Fastener tightening torques - 9L-12 Defroster - 9L-13 Auto interior mirror - Section 9M Exterior Trim - 9M-1 Table of contents - 9M-2 Emblems & lettering - 9M-3 Exterior trim - 9M-4 B Pillar moulding - 9M-5 Door moulding - 9M-6 Side Steps - 9M-7 Fastener tightening torques - Section 9N Frame and Underbody - 9N-1 Table of contents - 9N-2 Fastener tightening torque - 9N-3 Underbody dimensions - 9N-7 Checking Alignment - 9N-8 General construction - Section 9O Bumpers & Facias - 9O_6 Rear bumper impact bar - 9O-1 Table of contents - 9O-2 Bumpers - 9O-3 Bumpers & valances - 9O-4 Front bumper valance - 9O-5 Rear bumper valance - 9O-7 Fastener Tightening torques - Section 9P Doors - 9P-1 Table of contents - 9P-2 Power door locks - 9P-4 Door glass run - 9P-5 Door striker plate adjustement - 9P-7 Interior door handles - 9P-8 Power window regulator - 9P-9 Door hinges - 9P-10 Door seal trim - 9P-11 Fastener tightening torques - 9P-12 Centre door lock system - 9P-34 Doors - Section 9Q Roof - 9Q-1 Table of contents - 9Q-2 Sunvisors - 9Q-3 Roof - 9Q-4 Pre-formed head cloth - Section 9R Body Front End - 9R-1 Table of contents - 9R-2 Body front end - 9R-3 Body front end - 9R-4 Lubrication - 9R-5 Cowl vent grille - 9R-6 Bonnet hinges - 9R-7 Fastener tightening torques - Section 9S Body Rear End - 9S-1 Table of contants - 9S-2 Fuel filler door - 9S-3 Fuel filler door - 9S-4 Fuel filler door - 9S-5 Fastener tightening torques - Section 9T1 REKES - 9T1-1 Table of contents - 9T1-2 REKES & anti-theft system - 9T1-3 REKES & STICS - 9T1-4 Input memory - 9T1-6 Reciever - 9T1-7 STICS unit - 9T1-8 Door switches - 9T1-9 Wiring diagram - Section 9T2 Immobilizer System - 9T2-1 Table of contents - 9T2-2 Description & operation - 9T2-3 Immobiliser system - 9T2-4 Antenna & transponder replacement - 9T2-5 Diagram ELECTRICAL - How to use electrical wiring diagram - Table of Contents - How to Read Diagrams - Circuit Identification - Positions of Connectors and Ground Splice Packs and Joints - 2-2 Connectors & grounds - 2-4 Connector, ground & splice information - 2-6 Harness location - Section 3 Wiring Diagram for Power Supplies - 3-1 Table of contents - 3-2 Ignition switch - 3-3 Fuse & relay circuits under bonnet - Section 4 Usage and Capacity of Fuses in Fuse Box - 4-1 Table of contents - 4-2 Under bonnet fuse & relay box - 4-3 Interior fuse box - 4-4 Interior relay box - Section 5 Electrical Wiring Diagram - 5-1 Table of contents - 5-2 Starting & charging - 5-3 Diagnostic Connectors - 5-4 Pre-heating system - 5-5 EGR system - 5-6 ECM (E23 MSE) - 5-7 ECM (E32 MSE) - 5-8 TCM diesel engine - 5-9 TCM etrol - 5-10 ABS - 5-11 ABS ABD diesel engine - 5-12 ABS ABD Petrol engine - 5-13 ABS Europe - 5-14 TCCU - 5-15 Manual air conditioner diesel engine - 5-15 TOD - 5-16 Manual air conditioner petrol engine - 5-17 Air Bag - 5-18 Seat belt reducer - 5-19 Cluster - 5-20 STICS - 5-21 Seat heater - 5-22 Stop lamps - 5-23 Power windows - 5-24 Exterior mirror - 5-25 Rear washer & wiper - 5-26 Cigar lighter & horn - 5-27 Headlamps - 5-28 Headlamp levelling - 5-28 Turn signal lamps - 5-29 Tail lamp relay circuit - 5-30 Front fog lamps - 5-31 Rear fog lamps - 5-32 Interior mirror & backup lamp - 5-33 Audio - 5-34 Immobiliser system
Ssangyong Korando Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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