Suzuki GSF600 and GSF600S Bandit (1995-2002) Workshop Manual

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SUZUKI GSF600 & GSF600S BANDIT (1995-2002) - WORKSHOP MANUAL

- English Workshop Manual to Suzuki GSF600 & GSF600S Bandit.

INDEX:

GSF 600S / GSF600 WORKSHOP MANUAL

- Foreword 
- Group Index 
- How to Use this manual 
- Symbol

1 GENERAL INFORMATION

- Warning/caution/note 
- General precautions 
- Suzuki GSF600SY (2000 model) 
- Serial number location 
- Fuel and Oil recommendation 
- Fuel 
- Engine oil 
- Brake fuild 
- Front fork oil 
- Break-in procedures 
- Cylinder identification 
- Information labels 
- Specifications 
- Country or area codes

2 PERIODIC MAINTENANCE

- Periodic maintenance schedule 
- Periodic Maintenance chart 
- Lubrications points 
- Maintenance and tune-up procedures 
- Valve clearance 
- Spark plugs 
- Exhaust pipe bolts and muffler bolts 
- Air cleaner 
- Engine oil and oil filter 
- Fuel hose 
- Fuel filter 
- Engine idle speed 
- Throttle cable play 
- Carburetor synchronization 
- Evoporative Emission control system 
- Pair system 
- Clutch cable play 
- Drive Chain 
- Brakes 
- Tires 
- Steering 
- Front forks 
- Rear Suspension 
- Chassis bolts and nuts 
- Compression pressure check 
- Oil pressure check

3 ENGINE

- Engine components removable with engine in place 
- Engine removal and instalation 
- Engine removal 
- Engine reinstallation 
- Engine disassembly and reassembly 
- Engine components inspection and service 
- Camshaft / cylinder head 
- Cam chain tensioner 
- Valve 
- Valve guide 
- Valve seat 
- Valve spring 
- Cylinder 
- Piston 
- Piston ring 
- Piston pin 
- Clutch 
- Starter clutch 
- Gearshift linkage 
- Transmission 
- Conrod 
- Crankshaft 
- Engine lubrication system 
- Pair system

4 FUEL SYSTEM

- Fuel System 
- Fuel tank 
- Removal 
- Remounting 
- Fuel Valve 
- Removal 
- Inspection and cleaning 
- Remounting 
- Fuel filter removal 
- Inspection 
- Fuel filter remounting 
- Carburetor 
- Construction 
- Specifications 
- I.D. no. locations 
- Diaphragm and piston operation 
- Slow System 
- Main system 
- Starter system 
- Float system 
- Removal 
- Disassembly 
- Carburetor cleaning 
- Carburetor heater inspection 
- Thermo-switch inspection 
- Carburetor inspection 
- Reassembly 
- Remounting 
- Carburetor synchronization

5 CHASSIS

- Exterrior parts 
- Construction 
- Removal 
- Remounting 
- Front wheel 
- Construction 
- Removal 
- Inspection and disassembly 
- Reassembly 
- Remounting 
- Front fork 
- Construction 
- Removal and disassembly 
- Inspection 
- Reassembly and remounting 
- Steering 
- Construction 
- Removal and disassembly 
- Inspection and disassembly 
- Reassembly and remounting 
- Steering tension adjustment 
- Rear Wheel 
- Construction 
- Removal 
- Inspection and disassembly 
- Reassembly 
- Remounting 
- Rear suspension 
- Construction 
- Removal 
- Inspection and disassembly 
- Reassembly 
- Rear shock absorber disposal 
- Remounting 
- Final inspection and adjustment 
- Suspension setting 
- Front brake 
- Construction 
- Brake pad replacement 
- Brake fluid replacement 
- Brake caliper removal and disassembly 
- Brake caliper inspection 
- Brake caliper reassembly and remounting 
- Brake disc inspection 
- Brake disc removal and remounting 
- Master cylinder removal and disassembly 
- Master cylinder inspection 
- Master cylinder reassembly and remounting 
- Rear brake 
- Construction 
- Brake pad replacement 
- Brake fluid replacement 
- Brake caliper removal and disassembly 
- Brake Caliper reassembly and remounting 
- Master cylinder removal and disassembly 
- Master cylinder inspection 
- Master cylinder reassembly and remounting 
- Tires and Wheels 
- Tire Removal 
- Inspection 
- Tire installation

6 ELECTRICAL SYSTEM

- Cautions in servicing 
- Lokation of electrical components 
- Charging system 
- Description 
- Troubleshooting 
- Inspection 
- Generator 
- Removal and disassembly 
- Inspection 
- Reassembly and remounting 
- Starter system and side-stand Ignition interlock system 
- Starter system description 
- Side-stand / ign. interlock system description 
- Trouble shooting 
- Starter motor removal and disassembly 
- Starter motor inspection 
- Starter motor reassembly and remounting 
- Starter relay inspection 
- Side-stand / ign. interlock system part inspection 
- Ignition System 
- Discription 
- Trouble shooting 
- Inspection 
- Combination Meter 
- Removal 
- Disassembly 
- Inspection 
- Lamps 
- Headlight 
- Brake light / taillight and license plate light 
- Turn signal lights 
- Relays 
- Starter relay 
- Turn signal / side-stand relay 
- Switches 
- Battery 
- Specifications 
- Removal

- Remounting 
- Initial charging 
- Servicing 
- Recharging operation

7 SERVICING INFORMATION

- Troubleshooting 
- Engine 
- Carburetor 
- Brakes 
- Electrical 
- Battery 
- Wiring Diagram 
- Wire harness, cable and hose routing 
- Wire harness routing 
- Cable routing 
- Pair system hose routing 
- Front brake hose routing 
- Rear brake hose routing 
- Front footrest bracket set-up 
- Fuel tank set-up 
- High-tension cord routing 
- Muffler mounting 
- Side-stand springs

- Center-stand springs 
- Cowling and cowling brace set-up 
- Frame cover and side frame cover set-up 
- Cowling cushion and tape 
- Front fender cushion 
- Seat lock cable routing 
- Specials tools 
- Tightening torque 
- Engine 
- Chassis 
- Tighting torque chart 
- Service data

Suzuki GSF600 and GSF600S Bandit (1995-2002) Workshop Manual

inicio - index

coche - car

moto

4x4

quad - buggy

camión - truck

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Suzuki GSF600 & GSF600S

SERVICE - WORKSHOP - REPAIR MANUAL

Suzuki GSF600 and GSF600S Bandit (1995-2002) Workshop Manual