suzuki jimny
MANUAL DE REPARACION - WORKSHOP MANUAL
SUZUKI JIMNY (SN413) - MANUAL DE REPARACION - WORKSHOP MANUAL - Multilanguage repair manual in English & Spanish, to Suzuki Jimny (SN413). - Manual en Español e Inglés para los vehículos Suzuki Jimny (SN413). CONTENIDOS - CONTENTS: MANUAL DE REPARACION: INFORMACIÓN GENERAL - Información general - Mantenimiento y lubricación. CALEFACCÍON Y AIRE ACONDICIONADO - Calefacción y ventilación - Acondicionador de aire DIRECCION, SUSPENSION, RUEDAS Y NEUMÁTICOS - Dirección, suspensión, ruedas y neumáticos - Alineación de ruedas delanteras - Mecanismo de la dirección y enlace - Sistema de la dirección asistida - Volante Y columna de la dirección - Suspensión delantera - Suspensión trasera - Ruedas y neumáticos EJE DE TRANSMISION/ EJE PROPULSOR - Eje propulsor FRENOS - Frenos - Sistema de frenos antibloqueo (ABS) MOTOR - Motor - Mecánica del motor - Refrigeración del motor - Combustible del motor - Motor y sistema de control de emisiones - Sistema de encendido - Sistema de arranque - Sistema de carga - Sistema del escape TRANSMISION, EMBRAGUE Y DIFERENCIAL - Transmisión manual (5 M/T) - Transmisión automática (4 A/T) - Embrague - Transferencia - Diferencial SISTEMA ELECTRICO DE LA CARROCERIA - Sistema eléctrico - Sistemas de control inmovilizador SERVICIO DE LA CARROCERIA - Carrocería SISTEMA DE SEGURIDAD - Sistema de seguridad - Sistema del cinturón de seguridad - Sistema del colchón de aire WORKSHOP MANUAL: MANUAL LIST IMPORTANT - WARNING/CAUTION/NOTE FOREWORD TABLE OF CONTENTS SECTION 0A - HOW TO USE THIS MANUAL - PRECAUTIONS - Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System - Diagnosis - Servicing and handling - General Precautions - Precautions For Catalytic Converter - Precautions For Electrical Circuit Service - Electrical Circuit Inspection Procedure - Open circuit check - Short circuit check (wire harness to ground) - Intermittent and Poor Connection - Precaution For Installing Mobile Communication Equipment - IDENTIFICATION INFORMATION - Body Number - Engine Identification Number - Transmission Identification Number - WARNING, CAUTION AND INFORMATION LABELS - VEHICLE LIFTING POINTS - When Using Frame Contact Hoist - When Using Floor Jack - ABBREVIATIONS MAY BE USED IN THIS MANUAL - Abbreviations - FASTENERS INFORMATION - Metric Fasteners - Fastener Strength Identification - Standard Tightening Torque SECTION 0B - MAINTENANCE SCHEDULE - Maintenance Schedule Under Normal Driving Conditions - Maintenance Recommended Under Severe Driving Conditions - MAINTENANCE SERVICE - Engine - Drive Belt - Valve Lash - Engine Oil and Filter - Engine Coolant - Exhaust System - Ignition System - Spark Plugs - Fuel System - Air Cleaner Filter - Fuel Lines and Connections - Fuel Filter - Fuel Tank - Emission Control System - Crankcase Ventilation Hoses and Connections - PCV (Positive Crankcase Ventilation) Valve - Fuel Evaporative Emission Control System - Chassis and Body - Clutch - Brake Discs and Pads - Brake Drums and Shoes - Brake Hoses and Pipes - Brake Fluid - Parking Brake Lever and Cable - Tires/Wheels - Suspension System - Propeller Shafts - Manual Transmission Oil - Automatic Transmission Fluid - Transfer and Differential Oil - Steering System - Steering Knuckle Seal - Power Steering (P/S) System (if equipped) - All Hinges, Latches and Locks - FINAL INSPECTION - RECOMMENDED FLUIDS AND LUBRICANTS SECTION 1A - GENERAL DESCRIPTION - DIAGNOSIS - Diagnosis Table - Wiring Circuit - ON VEHICLE SERVICE - Heater Blower Motor - Heater Blower Resistor - Heater Control Lever Assembly - Heater Blower Fan Switch - Heater Unit/Boost Ventilation SECTION 1B - GENERAL DESCRIPTION - Major Components and Location - Refrigerant Circulation - Refrigerant Type - DIAGNOSIS - General Diagnosis Table - Abnormal Noise Diagnosis - Abnormal noise from compressor - Abnormal noise from magnetic clutch - Abnormal noise from tubing - Abnormal noise from condenser - Abnormal noise from crankshaft pulley - Abnormal noise from tension pulley - Abnormal noise from A/C evaporator - Abnormal noise from blower fan motor - Quick Checking of Refrigerant Charge - Performance Diagnosis - Performance diagnosis table - Detail diagnosis table (Ambient temperature at 30°C (86°F)) - Compressor Drive Belt - ELECTRONICAL DIAGNOSIS - Wiring Diagram - A/C System Inspection of ECM and ITS Circuits - REFRIGERANT RECOVERY, EVACUATING AND CHARGING - Operation Procedure for Refrigerant Charging - Recovery - Replenishing Compressor Oil - Evacuating - Evacuating procedure - Charging - Charging procedure - Removing Manifold Gauge Set - Leak Test - ON-VEHICLE SERVICE - Service Precaution - Refrigerant line - Handling refrigerant HFC-134a (R-134a) - Condenser Assembly - Receiver / Dryer - Condenser Cooling Fan Assembly - Cooling Unit (Evaporator) - A/C Evaporator Thermistor (A/C Evaporator Temperature Sensor) - Expansion Valve - Dual Pressure Switch - A/C Switch - Condenser Cooling Fan Motor Relay - Compressor - Magnet Clutch - Lip Type Seal - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIALS - SPECIAL TOOLS SECTION 3 - GENERAL DIAGNOSIS - Diagnosis Table - TIRE DIAGNOSIS - Irregular and/or Premature Wear - Wear Indicators - Radial Tire Waddle - Radial Tire Lead - VIBRATION DIAGNOSIS SECTION 3A - GENERAL DESCRIPTION - Toe Setting - Camber - Alignment Service Data (Reference) - DIAGNOSIS - Diagnosis Table - Preliminary Checks Prior To Adjusting Front Wheel Alignment - Toe Adjustment - Camber And Caster Check And Adjustment - Steering Angle Check And Adjustment - Side Slip(Reference) SECTION 3B - GENERAL DESCRIPTION - DIAGNOSIS - Diagnosis Table - Steering Wheel Play Check - Tie Rod And Drag Rod Check - Steering Gear Box Oil Level Check - Adjustment of Worm Shaft Starting Torque - ON-VEHICLE SERVICE - Steering Gear Box - Tie Rod And Drag Rod - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIAL - SPECIAL TOOLS SECTION 3B1 - GENERAL DESCRIPTION - DIAGNOSIS - Diagnosis Table - Steering Wheel Play Check - Steering Force Check - Power Steering Belt Check - Power Steering Belt Tension Adjustment - Power Steering Fluid Level Check - Idle-Up System Check - Power Steering Fluid Leakage Check - Air Bleeding Procedure - Hydraulic Pressure In P/S Circuit Check - ON-VEHICLE SERVICE - Power Steering Belt - Power Steering (P/S) Pump - Power Steering (P/S) Gear Box - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIALS - SPECIAL TOOLS SECTION 3C - GENERAL DESCRIPTION - DIAGNOSIS - Inspection and Repair Required After Accident - ON-VEHICLE SERVICE - Service Precautions (For Vehicle with Air Bag System) - Diagnosis and servicing - Disabling air bag system - Enabling air bag system - Handling and storage - Disposal - Drive Air Bag (Inflator) Module (For Vehicle with Air Bag System) - Steering Wheel - Centering contact coil (for vehicle with air bag system) - Combination Switch (For Vehicle without Air Bag System)/Contact Coil and Combination Switch Assem... - Steering Column Assembly - Steering Lock Assembly (Ignition Switch) - Steering Lower Shaft - CHECKING STEERING COLUMN FOR ACCIDENT DAMAGE - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 3D - GENERAL DESCRIPTION - 4WD Control System - DIAGNOSIS - Diagnosis Table - 4WD Controller and ITS Circuit Check - 4WD Control System Check - Stabilizer bar / bushing check - Shock Absorber and/or Coil Spring Check - Leading Arm / Lateral Rod / Steering Knuckle Check - Leading Arm Bushing / Lateral Rod Bushing Check - Kingpin / Kingpin Bearing Check - Barfield Joint Check - Steering Knuckle Seal Check - Wheel Disc, Nut and Bearing Check - ON-VEHICLE SERVICE - Stabilizer Bar / Bushings - Front Shock Absorber - Coil Spring - Bump Stopper and Spring Upper Seat - Wheel Hub / Bearing / Oil Seal - Steering Knuckle / Wheel Spindle - Front Axle Shaft / Oil Seal / Kingpin Bearing Outer Race - Steering Knuckle Seal - Lateral Rod - Leading Arm / Bushing - Front Axle Housing - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 3E - GENERAL DESCRIPTION - DIAGNOSIS - Diagnosis Table - Rear Shock Absorber Check - Trailing Arm, Lateral Rod, Axle Housing and Coil Spring Check - Trailing Arm and Lateral Rod Bush Check - Rear Suspension Fasteners - Bearing Retainer and Axle Shaft Oil Seal Check - Bump Stopper and Spring Rubber Seat Check - Wheel Disc, Nut and Bearing Check - ON-VEHICLE SERVICE - Rear Shock Absorber - Coil Spring - Bump Stopper - Lateral Rod - Trailing Arm / Bushing - Rear Axle Shaft and Wheel Bearing - Rear Axle Shaft Inner Oil Seal - Rear Axle Housing - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIALS - SPECIAL TOOLS SECTION 3F - GENERAL DESCRIPTION - Tires - Wheels - Replacement Tires - Replacement Wheels - How To Measure Wheel Runout - Metric Lug Nuts and Wheel Studs - DIAGNOSIS - Diagnosis Table - Balancing Wheels - General Balance Procedure - Off-vehicle balancing - On-vehicle balancing - MAINTENANCE AND MINOR ADJUSTMENTS - Wheel and Tire - Studs - Matched tires and wheels (For vehicle equipped with steel wheels) - Inflation of Tires - Tire placard - Tire rotation - ON-VEHICLE SERVICE - Wheel - Tire - Mounting and demounting - Repair SECTION 4B - GENERAL DESCRIPTION - Components - DIAGNOSIS - Diagnosis Table - Propeller Shaft Joint Check - ON-VEHICLE SERVICE - Propeller Shafts - Universal Joint - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 5 - GENERAL DESCRIPTION - DIAGNOSIS - Road Testing Brakes - Brake Fluid Leaks - Substandard or Contaminated Brake Fluid - Diagnosis Table - Brake Pedal Free Height Adjustment - Brake Pedal Play Check - Stop Light Switch Adjustment - Excessive Pedal Travel Check - Front Brake Disc Check - Front Brake Pad Check - Rear Brake Shoe Check - Master Cylinder and Brake Fluid Level Check - Rear Drum Brake Shoe Adjustment - Parking Brake Inspection and Adjustment - Booster Operation Check - Fluid Pressure Test (If Equipped with LSPV) - ON-VEHICLE SERVICE - Air Bleeding of Brake System - Brake Hose and Pipe Inspection - Front Disc Brake - Brake pad - Caliper assembly - Brake Disc - Rear Brake - Brake drum - Brake shoe - Wheel Cylinder - Brake back plate - MASTER CYLINDER - Master Cylinder Reservoir - Master Cylinder Assembly - Master Cylinder - Fill Reservoir - LSPV (LOAD SENSING PROPORTIONING VALVE) ASSEMBLY (IF EQUIPPED) - LSPV Assembly - P (PROPORTIONING) VALVE - BRAKE BOOSTER - Inspection and adjustment - Brake Hose/Pipe - Front brake hose/pipe - Rear Brake Hose/Pipe - Parking Brake Lever/Cable - Parking brake lever - Parking Brake Cable - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 5E - GENERAL DESCRIPTION - System Schematic - ABS Component Parts Location - ABS Control Module - Self-diagnosis function - Fail-safe function - DIAGNOSIS - Precaution in Diagnosing Troubles - ABS Diagnostic Flow Table - “ABS” Warning Lamp Check - Diagnostic Trouble Code (DTC) Check - DTC Check (Using SUZUKI Scan Tool) - Diagnostic Trouble Code (DTC) Clearance - Diagnostic Trouble Code (DTC) Table - System Circuit - Table – A “ABS” Warning Lamp Circuit Check – Lamp Does Not Come “ON” at Ignition Switch ON - Table – B “ABS” Warning Lamp Circuit Check – Lamp Comes “ON” Steady - Table – C “ABS” Warning Lamp Circuit Check – Lamp Flashes Continuously While Ignition Switch is ON - Table – D Code (DTC) is Not Outputted Even With Diag. Switch Terminal Connected to Ground. - DTC C1015 (DTC 15) – G Sensor Circuit - DTC C1016 (DTC 16) – Stop Lamp Circuit - DTC C1021 (DTC 21), DTC C1022 (DTC 22) – Right Front Wheel Speed Sensor Circuit - DTC C1025 (DTC 25), DTC C1026 (DTC 26) – Left Front Wheel Speed Sensor Circuit - DTC C1031 (DTC 31), DTC C1032 (DTC 32) – Right Rear Wheel Speed Sensor Circuit - DTC C1035 (DTC 35), DTC C1036 (DTC 36) – Left Rear Wheel Speed Sensor Circuit - DTC C1041 (DTC 41), DTC C1042 (DTC 42) – Right Front Solenoid Circuit - DTC C1045 (DTC 45), DTC C1046 (DTC 46) – Left Front Solenoid Circuit - DTC C1055 (DTC 55), DTC C1056 (DTC 56) – Rear Solenoid Circuit - DTC C1057 (DTC 57) – Power Source Circuit - DTC C1061 (DTC 61) – ABS Pump Motor Circuit - DTC C1063 (DTC 63) – ABS Fail Safe Circuit - DTC C1071 (DTC 71) – ABS Control Module - ON-VEHICLE SERVICE - Precaution - ABS Hydraulic Unit Operation Check - ABS Hydraulic Unit / Control Module Assembly - Front Wheel Speed Sensor - Front Wheel Sensor Ring - Rear Wheel Speed Sensor - Rear Wheel Sensor Ring - G Sensor - TIGHTENING TORQUE SPECIFICATION - SPECIAL TOOL SECTION 6 - GENERAL INFORMATION - Statement on Cleanliness and Care - General Information on Engine Service - Precaution on fuel system service - Fuel pressure relief procedure - Fuel leakage check procedure - ENGINE DIAGNOSIS - General Description - On-Board Diagnostic System (Vehicle with Immobilizer Indicator Lamp) - On-Board Diagnostic System (Vehicle without Immobilizer Indicator Lamp) - Precaution in Diagnosing Trouble - Engine Diagnostic Flow Table - Customer problem inspection form (example) - Malfunction indicator lamp (MIL) check - Diagnostic trouble code (DTC) check - Diagnostic trouble code (DTC) clearance - Diagnostic trouble code (DTC) table - Fail-safe table - Visual inspection - Engine basic inspection - Engine diagnosis table - Scan Tool Data - Scan tool data definitions - Inspection of ECM and Its Circuits - Component Location - Table A-1 Malfunction Indicator Lamp Circuit Check - Lamp Does Not Come “ON” at Ignition Switch O... - Table A-2 Malfunction Indicator Lamp Circuit Check - Lamp Remains “ON” after Engine Starts - Table A-3 Malfunction Indicator Lamp Circuit Check - Mil Flashes at Ignition Switch ON - Table A-4 Malfunction Indicator Lamp Circuit Check - MIL Does Not Flash, Just Remains ON or Just ... - Table A-5 ECM Power and Ground Circuit Check - MIL Doesn’t Light at Ignition Switch ON and Engine... - DTC P0105 (DTC No.11) Manifold Absolute Pressure (MAP) Circuit Malfunction - DTC P0110 (DTC No.18) Intake Air Temp. (IAT) Circuit Malfunction - DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunction - DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction - DTC P0121 Throttle Position Circuit Range / Performance Problem - DTC P0130 (DTC No.14) Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1) - DTC P0133 Heated Oxygen Sensor (HO2S) Circuit Slow Response (Sensor-1) - DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1) - DTC P0136 Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-2) - DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-2) - DTC P0171 Fuel System Too Lean - DTC P0172 Fuel System Too Rich - DTC P0300 Random Misfire Detected (Misfire Detected at 2 or More Cylinders) - DTC P0301 Cylinder 1 Misfire Detected - DTC P0302 Cylinder 2 Misfire Detected - DTC P0303 Cylinder 3 Misfire Detected - DTC P0304 Cylinder 4 Misfire Detected - DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction - DTC P0335 (DTC No.23) Crankshaft Position (CKP) Sensor Circuit Malfunction - DTC P0340 (DTC No.15) Camshaft Position (CMP) Sensor Circuit Malfunction - DTC P0400 Exhaust Gas Recirculation Flow Malfunction - DTC P0420 Catalyst System Efficiency below Threshold - DTC P0443 Purge Control Valve Circuit Malfunction - DTC P0481 A/C Condenser Fan Control Circuit Malfunction - DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction - DTC P0505 Idle Control System Malfunction - DTC P0601 Internal Control Module Memory Check Sum Error (DTC No.71) - DTC P1450 Barometric Pressure Sensor Low / High Input - DTC P1451 Barometric Pressure Sensor Performance Problem - DTC P1500 Engine Starter Signal Circuit Malfunction - DTC P1510 ECM Back-up Power Supply Malfunction - DTC P1570 (DTC No.21) ABS Signal Circuit Malfunction - DTC P1600 Serial Communication Problem Between ECM and TCM - DTC P1717 A/T Drive Range (Park / Neutral Position) Signal Circuit Malfunction - Table B-1 Fuel Injector Circuit Check - Table B-2 Fuel Pump and Its Circuit Check - Table B-3 Fuel Pressure Check - Table B-4 Idle Air Control System Check - Table B-5 A/C Signal Circuits Check (Vehicle with A/C) - Table B-6 Electric Load Signal Circuit Check - TAble B-7 A/C Condenser Fan Control System Check - SPECIAL TOOL SECTION 6A1 - GENERAL DESCRIPTION - Engine - Engine Lubrication - DIAGNOSIS - Diagnosis Table - Compression Check - Engine Vacuum Check - Oil Pressure Check - Valve Lash (Clearance) - ON-VEHICLE SERVICE - Air Cleaner Element - Air Cleaner Assembly - Knock Sensor - Cylinder Head Cover - Throttle Body and Intake Manifold - Exhaust Manifold - Oil Pan and Oil Pump Strainer - Timing Chain Cover - Oil Pump - Timing Chain and Chain Tensioner - Camshaft, Tappet and Shim - Valves and Cylinder Head - Pistons, Piston Rings, Connecting Rods and Cylinders - Engine Mountings - UNIT REPAIR OVERHAUL - Engine Assembly - Main Bearings, Crankshaft and Cylinder Block - REQUIRED SERVICE MATERIAL - TIGHTENING TORQUE SPECIFICATION - SPECIAL TOOL SECTION 6B - GENERAL DESCRIPTION - Cooling System Circulation - Radiator Cap - Coolant Reservoir - Water Pump - Thermostat - Cooling Fan Clutch - Coolant (Water) Temperature Gauge - DIAGNOSIS - MAINTENANCE - Coolant - Coolant Level - Cooling System Service - Cooling System Flush and Refill - Water Pump Belt Tension - ON-VEHICLE SERVICE - Cooling System Component - Coolant Draining - Cooling Water Pipes or Hoses - Thermostat - Water Pump Belt and Cooling Fan - Radiator - Water Pump - REQUIRED SERVICE MATERIAL - TIGHTENING TORQUE SPECIFICATION SECTION 6C - GENERAL DESCRIPTION - Fuel System - Fuel Tank - Fuel Pump Assembly - Fuel Filler Cap - ON-VEHICLE SERVICE - Fuel Lines - Fuel Filler Cap - Fuel Tank - Fuel Pump Assembly - TIGHTENING TORQUE SPECIFICATION - SPECIAL TOOL SECTION 6E - GENERAL DESCRIPTION - Air Intake System - Fuel Delivery System - Fuel pump - Electronic Control System - Engine & emission control input / output table - ON-VEHICLE SERVICE - Accelerator cable adjustment - Idle speed / idle air control (IAC) duty inspection - Idle mixture inspection / adjustment (vehicle without heated oxygen sensor) - Air Intake System - Throttle body - Idle air control valve (IAC valve) - Fuel Delivery System - Fuel pressure inspection - Fuel pump - Fuel pressure regulator - Fuel injector - Electronic Control System - Engine control module (ECM) - Manifold absolute pressure sensor (MAP sensor) - Throttle position sensor (TP sensor) - Intake air temperature sensor (IAT sensor) - Engine coolant temperature sensor (ECT sensor) - Heated oxygen sensor (Sensor-1 and sensor-2) - Camshaft position sensor - Crankshaft position sensor - Vehicle speed sensor (VSS) - Fuel level sensor (GAUGE) - Knock sensor - Main relay, fuel pump relay and A/C condenser fan control relay - Fuel cut operation - A/C condenser fan control system - A/C condenser fan - Output signals of throttle valve opening and engine coolant temp. (Vehicle with A/T only) - Emission Control System - EGR system (If equipped) - Evaporative emission (EVAP) control system - PCV system - SPECIAL TOOLS - TIGHTENING TORQUE SPECIFICATIONS SECTION 6F - GENERAL DESCRIPTION - DIAGNOSIS - ON-VEHICLE SERVICE - Ignition Spark Test - High-tension Cords - Spark Plugs - Ignition Coil Assembly (Including Ignitor) - Crankshaft Position Sensor (CKP Sensor) - Ignition Timing - SPECIAL TOOLS - TIGHTENING TORQUE SPECIFICATION SECTION 6G - GENERAL DESCRIPTION - Cranking Circuit - DIAGNOSIS - Diagnosis Table - Performance Test - ON-VEHICLE SERVICE - Starting Motor - SPECIFICATIONS SECTION 6H - GENERAL DESCRIPTION - Battery - Generator - DIAGNOSIS - Battery - Generator - ON-VEHICLE SERVICE - Battery - Jump starting in case of emergency - Dismounting - Handling - Remounting - Generator - Generator belt - UNIT REPAIR OVERHAUL - Generator - Dismounting - Remounting - Disassembly and reassembly - Inspection - SPECIFICATIONS - Battery - Generator - TIGHTENING TORQUE SPECIFICATION SECTION 6K - GENERAL DESCRIPTION - MAINTENANCE - ON-VEHICLE SERVICE - Exhaust Manifold - Exhaust Pipe SECTION 7A - GENERAL DESCRIPTION - ON-VEHICLE SERVICE - Maintenance Service - Oil change - Rear Gear Shift Control - UNIT REPAIR OVERHAUL - Dismounting Unit - Remounting Unit - Disassembling Unit - Front gear shift control - Extension case - Transmission case - Countershaft - Input shaft and main shaft - Shift shafts and forks - Assembling Unit - Main shaft and input shaft - Countershaft and reverse idle gear - Shift shafts and forks - Transmission lower case and upper case - Extension case - Input shaft bearing retainer - Clutch release bearing - Input shaft - Front gear shift control - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 7B - GENERAL DESCRIPTION - Electronic Shift Control System - Transmission Control Module (TCM) - Throttle position sensor - Output shaft speed sensor - Input shaft speed sensor - Transmission range sensor (Shift switch) - O/D off switch - Fail safe function - Automatic gear shift diagram - DIAGNOSIS - Automatic Transmission Diagnostic Flow Table - Trouble Diagnosis Table - Stall Test - Time Lag Test - Line Pressure Test - Engine Brake Test - “P” Range Test - Electronic Control System Diagnosis - Precautions in diagnosing troubles - Diagnostic Trouble Code(s) Check - Diagnostic Trouble Code(s) Clearance - Diagnostic Trouble Code (DTC) Table - TCM Power and Ground Circuit Check - DTC P0715/DTC No.14 Input / Turbine Speed Sensor Circuit - DTC P0730/DTC No. 18 Incorrect Gear Ratio - DTC P0753/DTC No.21/22 Shift Solenoid-A (No.1) Electrical - DTC P0758/DTC No.23/24 Shift Solenoid-B (No.2) Electrical - DTC P0763/DTC No.43/44 Shift Solenoid-C (No.3) Electrical - DTC P0768/DTC No.45/46 Shift Solenoid-D (No.4) Electrical - DTC P0743/DTC No.25/26 TCC (Lock-Up Clutch) Circuit Electrical - DTC P0741/DTC No.29 TCC (Lock-Up) Circuit Performance or Stuck OFF - DTC P0720/DTC No. 31 Output Shaft Speed Sensor Circuit - DTC P1700/DTC No.32/33 Throttle Position Signal Input Malfunction - DTC P0705/DTC No.34 Transmission Range Sensor (Switch) Circuit Malfunction - DTC P0725/DTC No.35 Engine Speed Input Circuit - DTC P0710/DTC No.36/38 Transmission Fluid Temperature Sensor Circuit - DTC P1709/DTC No.51 Engine Coolant Temperature Signal Circuit - DTC P0702/P1702/DTC No.52 Transmission Control System Electrical or Internal Malfunction of TCM - DTC P1887/DTC No.57 Vehicle Speed Sensor (VSS) Signal Circuit - Scan Tool Data - Inspection of TCM and Its Circuits - ON-VEHICLE SERVICE - Maintenance Service - Fluid level check - Fluid change - Oil cooler hoses - Selector Lever - Transmission Range Sensor (Shift Switch) - Selector Rod - Output Shaft Speed Sensor - Input Shaft Speed Sensor - Vehicle Speed Sensor - Throttle Position Sensor - Engine Coolant Temperature (ECT) Sensor - O/D Off Switch - Shift Solenoid Valves and Transmission Fluid Temperature Sensor - Shift solenoid valves and lock-up solenoid valve - Transmission fluid temperature sensor - Extension Case Oil Seal - Transmission Control Module (TCM) - Learning Control Memory Initialization - Interlock Cable (if equipped) - UNIT REPAIR OVERHAUL - Unit Dismounting - Unit Remounting - Unit Disassembly - Disassembly of Subassembly - Oil pump - Front clutch (C1 clutch) - Rear clutch (C2 clutch) - Planetary set - Valve body - Output shaft assembly - Unit Assembly - TIGHTENING TORQUE SPECIFICATION - SPECIAL TOOL - REQUIRED SERVICE MATERIAL SECTION 7C - GENERAL DESCRIPTION - DIAGNOSIS - ON-VEHICLE SERVICE - Maintenance Service - Clutch pedal height - Clutch pedal free travel - Clutch cable routing - Clutch Cable - UNIT REPAIR OVERHAUL - Clutch Cover, Clutch Disc, Flywheel and Release Bearing - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 7D - GENERAL DESCRIPTION - Planetary Gear Unit - Planetary Gear Operation - Gear Shift Control - DIAGNOSIS - ON-VEHICLE SERVICE - Oil Change - 4WD Switch - UNIT REPAIR OVERHAUL - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 7E - GENERAL DESCRIPTION - DIAGNOSIS - ON-VEHICLE SERVICE - Oil Change - UNIT REPAIR OVERHAUL - Differential Unit - TIGHTENING TORQUE SPECIFICATIONS - REQUIRED SERVICE MATERIALS - SPECIAL TOOLS SECTION 7F - GENERAL DESCRIPTION - DIAGNOSIS - ON-VEHICLE SERVICE - Oil Change - UNIT REPAIR OVERHAUL - Differential Unit - TIGHTENING TORQUE SPECIFICATION - REQUIRED SERVICE MATERIAL - SPECIAL TOOL SECTION 8 - DIAGNOSIS - Headlight - Headlights with Leveling System (If Equipped) - Rear Fog Light (If Equipped) - Turn Signal and Hazard Warning Lights - Clearance, Tail and License Plate Lights - Back-up Light - Brake Lights - Tachometer and ECM - Speedometer and VSS - Fuel Meter and Fuel Gauge Unit - Engine Coolant Temp. (ECT) Meter and ECT Sensor - Oil Pressure Light - Brake and Parking Brake Warning Light - Seat Belt Warning Light - Rear Window Defogger (If Equipped) - Front Wiper and Washer - Rear wiper and washer (If equipped) - Power Window Control System (If Equipped) - Power Door Lock System (If Equipped) - Power Door Lock System with Keyless Entry System (If Equipped) - Power Door Mirror Control System - Door Mirror Heater (If Equipped) - Front Seat Heater (If Equipped) - Cigarette Lighter - Interior Lights - ON-VEHICLE SERVICE - Headlight - Headlight switch - Headlight - Bulb replacement - Headlight aiming adjustment with screen - Headlights with Leveling System (If Equipped) - Leveling switch - Leveling actuator - Turn Signal and Hazard Warning Lights System - Turn signal and hazard warning lights system circuit inspection - Turn signal light switch - Hazard switch - Stop (Brake) Lamp - Stop (brake) lamp switch - Rear Fog Light (If Equipped) - Rear fog light switch - Ignition Switch - Combination Meter - Fuel Meter/Fuel Gauge Unit - Fuel level meter - Fuel sender gauge - Engine Coolant Temperature Meter and Sensor Unit - Engine coolant temperature meter - Engine coolant temperature sensor - Oil Pressure Warning Light - Oil pressure switch - Brake and Parking Brake Warning Light - Brake fluid level switch - Parking brake switch - Seat Belt Warning Light (If Equipped) - Seat belt switch - Rear Window Defogger - Defogger switch - Defogger wire - Wiper and Washer - Front wiper/washer switch - Wiper motor - Washer pump - Rear Wiper and Washer - Wiper and washer switch - Rear wiper motor - Rear wiper intermittent relay - Power Window Control System (If Equipped) - Breaker - Power window main switch - Power Door Lock System (If Equipped) - Power door lock system component location - Power door lock system operation inspection - Power door lock system circuit inspection - Driver side key cylinder switch - Power door lock actuator - Power Door Lock System with Keyless Entry System (If Equipped) - Power door lock system with keyless entry system component location - System Description - Change of signal mode - Keyless entry system operation inspection - Keyless entry system circuit inspection - Transmitter - Driver side key cylinder switch - Power door lock actuator - Door switch - Power Door Mirror Control System (If Equipped) - Mirror switch - Door mirror actuator - Door Mirror Heater (If Equipped) - Mirror heater switch - Mirror heater (if equipped) - Front Seat Heater (If Equipped) - Seat heater switch (driver and passenger side) - Seat heater wire SECTION 8G - GENERAL DESCRIPTION - System and Location - Immobilizer Control Module - ECM - On-Board Diagnostic System (Self-Diagnosis Function) - DIAGNOSIS - Precautions in Diagnosing Troubles - Precautions in identifying diagnostic trouble code - Diagnostic Flow Table - Diagnostic Trouble Code (DTC) Check (Immobilizer Control Module) - [Vehicle not equipped with air bag system] - [Vehicle equipped with air bag system] - Diagnostic Trouble Code (DTC) Check (ECM) - [Not using SUZUKI scan tool] (Except for vehicle equipped with immobilizer indicator lamp) - [Using SUZUKI scan tool] - Diagnostic Trouble Code Table - Immobilizer control module - Table A DTC is Not Output From Diagnostic Output Terminal (For Vehicle Not Equipped with Air Bag ... - Table B Immobilizer Indicator Lamp Check For Vehicle Equipped with Immobilizer Indicator Lamp (Im... - Table C Immobilizer Indicator Lamp Check for Vehicle Equipped with Immobilizer Indicator Lamp (Im... - Table D DTC is Not Output From Immobilizer Control Module (For Vehicle Equipped with Air Bag System) - DTC11/32 Transponder Code Not Matched - DTC31 Transponder Code Not Registered - DTC12 Fault in Immobilizer Control Module - DTC13 No Transponder Code Transmitted or Coil Antenna Opened / Shorted - DTC21 ECM / Immobilizer Control Module Code Not Matched (Immobilizer Control Module Side) - DTC81 ECM / Immobilizer Control Module Code Not Matched (P1623) (ECM Side) - DTC84 ECM / Immobilizer Control Module Code Not Registered (P1620) - DTC82 (P1622) Fault in ECM - DTC22 Ignition Switch Circuit Open / Short - DTC23 No ECM / Immobilizer Control Module Code Transmitted From ECM or DLC Circuit Opened / Shorted - DTC83 (P1621) No ECM / Immobilizer Control Module Code Transmitted From Immobilizer Control Modul... - Inspection of ECM, Immobilizer Control Module and Its Circuit - ON-VEHICLE SERVICE - Precautions in Handling Immobilizer Control System - Immobilizer Control Module - Coil Antenna (Vehicle not equipped with air bag system) - HOW TO REGISTER IGNITION KEY - PROCEDURE AFTER IMMOBILIZER CONTROL MODULE REPLACEMENT - PROCEDURE AFTER ECM REPLACEMENT - SPECIAL TOOLS SECTION 9 - GLASS AND WINDOWS - Front Door Glass - Front Door Window Regulator - Windowshield - Quarter Window - Back Door Glass - BODY STRUCTURE - Front Door Assembly - Back Door Assembly - Under Body Dimensions - Body Dimensions - INSTRUMENTATION AND DRIVER INFORMATION - Instrument Panel - SEATS - Front Seat - Rear Seat - PAINT AND COATINGS - Anti-Corrosion Treatment - Metal Replacement Parts Finishing - SECURITY AND LOCKS - Front Door Lock Assembly - Back Door Lock Assembly - EXTERIOR AND INTERIOR TRIM - Splash Guard - Roof Rail (If Equipped) - TIGHTENING TORQUE SPECIFICATION SECTION 10 - GENERAL DESCRIPTION - Seat Belt Pretensioner (If Equipped) - DIAGNOSIS - Inspection and Repair Required after Accident - ON-VEHICLE SERVICE - Service Precautions - Service and diagnosis - Disabling air bag system for vehicle with air bag system - Enabling air bag system for vehicle with air bag system - Handling and storage for vehicle with air bag system - Disposal for vehicle with air bag system - Front Seat Belt without Pretensioner - Front Seat Belt with Pretensioner - Rear Seat Belt - TIGHTENING TORQUE SPECIFICATIONS SECTION 10B - GENERAL DESCRIPTION - System Components and Wiring Location View and Connectors - System Wiring Diagram - DIAGNOSIS - Diagnostic Trouble Code (DTC) - Use of Special Tool - Intermittents and Poor Connections - Air Bag Diagnostic System Check - Air Bag Diagnostic System Check Flow Table - DTC Check - DTC Clearance - DTC Table - “AIR BAG” Warning Lamp Circuit Trouble Diagnosis Table - “AIR BAG” warning lamp comes on steady - “AIR BAG” warning lamp does not come on - “AIR BAG” warning lamp flashes - “AIR BAG” warning lamp can not indicate flashing - SDM Serial Data Circuit Toruble Diagnosis Table - DTC B1015 – Passenger Air Bag Initiator Circuit Resistance High - DTC B1016 – Passenger Air Bag Initiator Circuit Resistance Low - DTC B1018 – Passenger Air Bag Initiator Circuit Short to Ground - DTC B1019 – Passenger Air Bag Initiator Circuit Short to Power Circuit - DTC B1021 – Driver Air Bag Initiator Circuit Resistance High - DTC B1022 – Driver Air Bag Initiator Circuit Resistance Low - DTC B1024 – Driver Air Bag Initiator Circuit Short to Ground - DTC B1025 – Driver Air Bag Initiator Circuit Short to Power Circuit - DTC B1032 – Power Source Voltage Low - DTC B1041 – Driver Pretensioner Initiator Circuit Resistance High - DTC B1042 – Driver Pretensioner Initiator Circuit Resistance Low - DTC B1043 – Driver Pretensioner Initiator Circuit Short to Ground - DTC B1044 – Driver Pretensioner Initiator Circuit Short to Power Circuit - DTC B1045 – Passenger Pretensioner Initiator Circuit Resistance High - DTC B1046 – Passenger Pretensioner Initiator Circuit Resistance Low - DTC B1047 – Passenger Pretensioner Initiator Circuit Short to Ground - DTC B1048 – Passenger Pretensioner Initiator Circuit Short to Power Circuit - DTC B1051 – Frontal Crash Detected (System Activation Command Outputted) - DTC B1071 – Internal SDM Fault - DTC B1013 – System Specifications Different from SDM Specifications - ON-VEHICLE SERVICE - Service Precautions - Service and diagnosis - Disabling air bag system - Enabling air bag system - Handling and storage - Disposal - Air bag wire harness and connector in instrument panel harness, floor harness and pretensioner ha... - Repairs and Inspections Required after an Accident - Accident with Deployment/Activation - Component Replacement - Accident with or without Deployment/Activation - Component Inspections - SDM - Passenger Air Bag (Inflator) Module - Driver Air Bag (Inflator) Module - Contact Coil and Combination Switch Assembly - Seat Belt Pretensioner - AIR BAG (INFLATOR) MODULE AND SEAT BELT PRETENSIONER DISPOSAL - Deployment/Activation Outside of Vehicle - Deployment/Activation Inside Vehicle - Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal - TIGHTENING TORQUE SPECIFICATION - SPECIAL TOOL ESQUEMAS ELECTRICOS – WIRING DIAGRAMS: - Top, Haut, Erste Anzeige, Principal - Manual List, Liste de manuel, Anleitungsliste, Lista de manuales - Foreword - Vorwort - Avant-propos - Prólogo - Table of Contents - Inhaltsverzeichnis - Tables des matières - Índice - Precautions - Vorsichtsmaßregeln - Précautions - Precauciones - General information - Allgemeines - Informations générales - Información general - Connector layout diagram - Stecker-layout-diagramm - Schéma de disposition des blocs raccord de câblage - Diagrama de disposición de conectores - Main electronic control part location - Einbaupositionen von einzeleinheit-teilen - Positions d’installation des pièces individuelles - Posiciones de instalación de partes de unidad sencilla - Ground (earth) point - Massepunkt - Points de masse - Points de masa - Power supply diagram - Stromversorgungsdiagramm - Schéma du circuit d’alimentation - Diagrama de alimentación eléctrica - System circuit diagram - Systemschaltdiagramm - Schéma des circuits électriques - Diagrama del circuito eléctrico - Connectors list - Steckverbindungsliste - Liste des connecteurs - Lista de conectores - Glossary - Fachbegriffe - Glossaire - Glosario - Copyright, Droit d’auteur, Urheberrecht, Derechos de autor - Bookcover, Couverture de brochure, Deckblatt, Tapa del libro
Suzuki Jimny (SN413) - Workshop Manual - Manual de Taller
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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