Suzuki Grand Vitara (JB416-JB420) Service Manual

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SUZUKI GRAND VITARA (JB416-JB420) - SERVICE MANUAL

- English Service Manual in PDF format to vehicles Suzuki Grand Vitara (JB416-JB420).

INDEX:

IMPORTANT

FOREWORD

TABLE OF CONTENTS

PRECAUTIONS

- Precautions 
- Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System 
- General Precautions 
- Precaution in Servicing Full-Time 4WD Vehicle 
- Precautions for Catalytic Converter 
- Precaution for CAN Communication System 
- Precautions for Electrical Circuit Service 
- Precautions for Installing Mobile Communication Equipment 
- Air Bag Warning 
- Discharge Headlight Warning 
- A/C System Caution 
- Fastener Caution 
- Suspension Caution 
- Wheels and Tires Caution 
- Brakes Caution and Note 
- Differential Gear Oil Note 
- Repair Instructions 
- Electrical Circuit Inspection Procedure 
- Intermittent and Poor Connection Inspection

GENERAL INFORMATION

- General Information 
- General Description 
- Abbreviations 
- Symbols

- Wire Color Symbols 
- Fastener Information 
- Vehicle Lifting Points 
- Engine Supporting Points 
- Vehicle Identification Number 
- Engine Identification Number 
- Transmission Identification Number 
- Component Location 
- Warning, Caution and Information Label Location 
- Maintenance and Lubrication 
- Precautions 
- Precautions for Maintenance and Lubrication 
- Scheduled Maintenance 
- Maintenance Schedule under Normal Driving Conditions 
- Maintenance Recommended under Severe Driving Conditions 
- Repair Instructions 
- Engine Accessory Drive Belt Inspection 
- Engine Accessory Drive Belt Replacement 
- Valve Lash (Clearance) Inspection 
- Engine Oil and Filter Change 
- Engine Coolant Change 
- Exhaust system Inspection 
- Spark Plugs Replacement 
- Air Cleaner Filter Inspection 
- Air Cleaner Filter Replacement 
- Fuel Lines and Connections Inspection 
- Fuel Filter Replacement 
- Fuel Tank Inspection 
- Crankcase Ventilation Hoses and Connections Inspection (Vehicle without A/F Sensor) 
- PCV Valve Inspection 
- Fuel Evaporative Emission Control System Inspection 
- Brake Discs and Pads Inspection 
- Brake Drums and Shoes Inspection 
- Brake Hoses and Pipes Inspection 
- Brake Fluid Change 
- Parking Brake Lever and Cable Inspection 
- Clutch Fluid Inspection 
- Tire / Wheel Inspection and Rotation 
- Wheel Discs Inspection 
- Wheel Bearing Inspection 
- Suspension System Inspection 
- Steering System Inspection 
- Propeller Shafts and Drive Shafts Inspection 
- Manual Transmission Oil Inspection 
- Manual Transmission Oil Change 
- Automatic Transmission Fluid Inspection 
- Automatic Transmission Fluid Change 
- Automatic Transmission Fluid Cooler Hose Inspection 
- Transfer Oil Inspection (If Equipped) 
- Differential Oil Inspection 
- Transfer (If Equipped) and Differential Oil Change 
- Power Steering (P/S) System Inspection 
- All Hinges, Latches and Locks Inspection 
- HVAC Air Filter Inspection (If Equipped) 
- HVAC Air Filter Replacement (If Equipped) 
- Final Inspection for Maintenance Service 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Fluids and Lubricants 
- Special Tool

ENGINE

- Precautions 
- Precautions for Engine 
- Engine General Information and Diagnosis 
- Precautions 
- Precautions on Engine Service 
- Precautions in Diagnosing Trouble 
- Precautions For DTC Troubleshooting 
- Precautions of ECM Circuit Inspection 
- Precautions of Electric Throttle Body System Calibration 
- General Description 
- Statement on Cleanliness and Care 
- Engine Diagnosis General Description 
- On-Board Diagnostic System Description 
- Engine and Emission Control System Description 
- CAN Communication System Description 
- Air Intake System Description 
- Description of Electric Throttle Body System 
- Description of Electric Throttle Body System Calibration 
- Generator Control System Description 
- A/F Sensor Description 
- Electronic Control System Description 
- Engine and Emission Control Input / Output Table 
- Schematic and Routing Diagram 
- Engine and Emission Control System Diagram 
- Component Location 
- Electronic Control System Components Location 
- Diagnostic Information and Procedures 
- Engine and Emission Control System Check 
- Malfunction Indicator Lamp (MIL) Check 
- DTC Check 
- DTC Clearance 
- DTC Table 
- Fail-Safe Table 
- Scan Tool Data 
- Visual Inspection 
- Engine Basic Inspection 
- Engine Symptom Diagnosis 
- Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started) 
- Malfunction Indicator Lamp Remains ON after Engine Starts 
- DTC P0010: Camshaft Position Actuator Circuit (For M16 Engine) 
- DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded (For M16 Engine) 
- DTC P0030: HO2S Heater Control Circuit (Sensor-1) 
- DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1) 
- DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2) 
- DTC P0101: Mass Air Flow Circuit Range / Performance 
- DTC P0102: Mass Air Flow Circuit Low Input 
- DTC P0103: Mass Air Flow Circuit High Input 
- DTC P0106: Manifold Absolute Pressure Range / Performance 
- DTC P0107: Manifold Absolute Pressure Circuit Low Input 
- DTC P0108: Manifold Absolute Pressure Circuit High Input 
- DTC P0111: Intake Air Temperature Circuit Range / Performance 
- DTC P0112: Intake Air Temperature Sensor Circuit Low 
- DTC P0113: Intake Air Temperature Sensor Circuit High 
- DTC P0116: Engine Coolant Temperature Circuit Range / Performance 
- DTC P0117: Engine Coolant Temperature Circuit Low 
- DTC P0118: Engine Coolant Temperature Circuit High 
- DTC P0122: Throttle Position Sensor (Main) Circuit Low 
- DTC P0123: Throttle Position Sensor (Main) Circuit High 
- DTC P0131 / P0132 / P0134: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage / No Activity Detected (Sensor-1) 
- DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1) 
- DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2) 
- DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2) 
- DTC P0171 / P0172 / P2195 / P2196: Fuel System Too Lean / Rich / Stuck Lean / Stuck Rich 
- DTC P0222: Throttle Position Sensor (Sub) Circuit Low 
- DTC P0223: Throttle Position Sensor (Sub) Circuit High 
- DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected 
- DTC P0327 / P0328: Knock Sensor Circuit Low / High 
- DTC P0335: Crankshaft Position (CKP) Sensor Circuit (For J20 Engine) 
- DTC P0335: Crankshaft Position (CKP) Sensor Circuit (For M16 Engine) 
- DTC P0340: Camshaft Position (CMP) Sensor Circuit 
- DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected 
- DTC P0403: Exhaust Gas Recirculation Control Circuit 
- DTC P0420: Catalyst System Efficiency below Threshold 
- DTC P0443: Evaporative Emission System Purge Control Valve Circuit 
- DTC P0462: Fuel Level Sensor Circuit Low 
- DTC P0463: Fuel Level Sensor Circuit High 
- DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit 
- DTC P0500: Vehicle Speed Sensor (VSS) Malfunction 
- DTC P0504: Brake Switch “A”/“B” Correlation (For J20 Engine) 
- DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low 
- DTC P0533: A/C Refrigerant Pressure Sensor Circuit High 
- DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance 
- DTC P0616: Starter Relay Circuit Low 
- DTC P0617: Starter Relay Circuit High 
- DTC P0620: Generator Control Circuit 
- DTC P0625 / P0626: Generator Field Terminal Circuit Low / High 
- DTC P0660: Intake Manifold Tuning Valve Control Circuit / Open (For J20 Engine) 
- DTC P1501 / P1502: Electric Load Current Sensor Circuit Low / High 
- DTC P1510: ECM Back-Up Power Supply Malfunction 
- DTC P1603: TCM Trouble Code Detected (For J20 Engine) 
- DTC P1674: CAN Communication (Bus Off Error) 
- DTC P1676: CAN Communication (Reception Error for TCM (for A/T model)) 
- DTC P1678: CAN Communication (Reception Error for BCM) 
- DTC P1685: CAN Communication (Reception Error for ABS Control Module) 
- DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance 
- DTC P2102: Throttle Actuator Control Motor Circuit Low 
- DTC P2103: Throttle Actuator Control Motor Circuit High 
- DTC P2111: Throttle Actuator Control System - Stuck Open 
- DTC P2119: Throttle Actuator Control Throttle Body Range / Performance 
- DTC P2122: Pedal Position Sensor (Main) Circuit Low Input 
- DTC P2123: Pedal Position Sensor (Main) Circuit High Input 
- DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input 
- DTC P2128: Pedal Position Sensor (Sub) Circuit High Input 
- DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation 
- DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation 
- DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction 
- Inspection of ECM and Its Circuits 
- ECM Power and Ground Circuit Check 
- Fuel Injector Circuit Check 
- Fuel Pump and Its Circuit Check 
- Fuel Pressure Check 
- A/C System Circuits Check 
- Electric Load Signal Circuit Check 
- Radiator Cooling Fan Low Speed Control System Check 
- Radiator Cooling Fan High Speed Control System Check 
- Repair Instructions 
- Idle Speed and IAC Throttle Valve Opening Inspection 
- Special Tools and Equipment 
- Special Tool 
- Aux. Emission Control Devices 
- Diagnostic Information and Procedures 
- EGR System Inspection 
- Repair Instructions 
- EVAP Canister Purge Inspection 
- EVAP Canister Purge Valve and Its Circuit Inspection 
- Vacuum Passage Inspection 
- Vacuum Hose and Purge Valve Chamber Inspection 
- EVAP Canister Purge Valve Inspection 
- EVAP Canister Inspection 
- EGR Valve Removal and Installation 
- EGR Valve Inspection 
- PCV Hose Inspection 
- PCV Valve Removal and Installation 
- PCV Valve Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Engine Electrical Devices 
- Repair Instructions 
- Engine Control Module (ECM) Removal and Installation 
- Manifold Absolute Pressure (MAP) Sensor Inspection 
- Electric Throttle Body Assembly On-Vehicle Inspection 
- Electric Throttle Body System Calibration 
- Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection 
- Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation 
- Accelerator Pedal Position (APP) Sensor Assembly Inspection 
- Engine Coolant Temperature (ECT) Sensor Removal and Installation 
- Engine Coolant Temperature (ECT) Sensor Inspection 
- Air Fuel Ratio (A/F) Sensor On-Vehicle Inspection 
- Heated Oxygen Sensor (HO2S-2) Heater On- Vehicle Inspection 
- Air Fuel Ratio (A/F) Sensor, Heated Oxygen Sensor (HO2S-2) Removal and Installation 
- Camshaft Position (CMP) Sensor Removal and Installation 
- Camshaft Position (CMP) Sensor Inspection 
- Crankshaft Position (CKP) Sensor Removal and Installation 
- Crankshaft Position (CKP) Sensor Inspection 
- Knock Sensor Removal and Installation 
- Control Relay Inspection 
- Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection 
- Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation 
- Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection 
- Vacuum Tank Assembly Inspection (For J20 Engine) 
- Electric Load Current Sensor On-Vehicle Inspection (For J20 Engine) 
- Electric Load Current Sensor Removal and Installation (For J20 Engine) 
- Specifications 
- Tightening Torque Specifications 
- Engine Mechanical 
- For M16A Engine with VVT 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- For J20 Engine 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Engine Lubrication System 
- For M16A Engine with VVT 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- For J20 Engine 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Engine Cooling System 
- General Description 
- Cooling System Description 
- Coolant Description 
- Schematic and Routing Diagram 
- Coolant Circulation 
- Diagnostic Information and Procedures 
- Engine Cooling Symptom Diagnosis 
- Repair Instructions 
- Cooling System Components 
- Coolant Level Check 
- Engine Cooling System Inspection and Cleaning 
- Cooling System Draining 
- Cooling System Flush and Refill 
- Cooling Water Pipes or Hoses Removal and Installation 
- Thermostat Removal and Installation (For M16 Engine Model) 
- Thermostat Removal and Installation (For J20 Engine Model) 
- Thermostat Inspection 
- Radiator Cooling Fan Motor On-Vehicle Inspection 
- Radiator Cooling Fan Relay Inspection 
- Radiator Cooling Fan Assembly Removal and Installation 
- Radiator On-Vehicle Inspection and Cleaning 
- Radiator Removal and Installation 
- Water Pump Removal and Installation (For M16 Engine Model) 
- Water Pump Removal and Installation (For J20 Engine Model) 
- Water Pump Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Fuel System 
- Precautions 
- Precautions on Fuel System Service 
- General Description 
- Fuel System Description 
- Fuel Delivery System Description 
- Fuel Pump Description 
- Schematic and Routing Diagram 
- Fuel Delivery System Diagram 
- Diagnostic Information and Procedures 
- Fuel Pressure Inspection 
- Fuel Cut Operation Inspection 
- Repair Instructions 
- Fuel System Components 
- Fuel Hose Disconnecting and Reconnecting 
- Fuel Pressure Relief Procedure 
- Fuel Leakage Check Procedure 
- Fuel Lines On-Vehicle Inspection 
- Fuel Pipe Removal and Installation 
- Fuel Injector On-Vehicle Inspection 
- Fuel Injector Removal and Installation 
- Fuel Injector Inspection 
- Fuel Pressure Regulator Removal and Installation 
- Fuel Pressure Regulator Inspection 
- Fuel Filler Cap Inspection 
- Fuel Tank Inlet Valve Removal and Installation 
- Fuel Tank Inlet Valve Inspection 
- Fuel Tank Removal and Installation 
- Fuel Tank Inspection 
- Fuel Tank Purging Procedure 
- Fuel Pump On-Vehicle Inspection 
- Fuel Pump Assembly Removal and Installation 
- Main Fuel Level Sensor Removal and Installation 
- Fuel Pump Inspection 
- Sub Fuel Level Sensor Removal and Installation 
- Sub Fuel Level Sensor Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Ignition System 
- General Description 
- Ignition System Construction 
- Schematic and Routing Diagram 
- Ignition System Wiring Circuit Diagram 
- Component Location 
- Ignition System Components Location 
- Diagnostic Information and Procedures 
- Ignition System Symptom Diagnosis 
- Reference Waveform of Ignition System 
- Ignition System Check 
- Ignition Spark Test 
- Repair Instructions 
- High-Tension Cord Removal and Installation (For M16 Engine) 
- High-Tension Cord Inspection (For M16 Engine) 
- Spark Plug Removal and Installation 
- Spark Plug Inspection 
- Ignition Coil Assembly (Including ignitor) Removal and Installation 
- Ignition Coil Assembly (Including ignitor) Inspection 
- Ignition Timing Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Special Tool 
- Starting System 
- Precautions 
- Cranking System Note 
- General Description 
- Cranking Circuit Introduction 
- Starting Motor Circuit Description 
- Diagnostic Information and Procedures 
- Cranking System Symptom Diagnosis 
- Starting Motor Performance Test 
- Repair Instructions 
- Starting Motor Dismounting and Remounting 
- Starting Motor Components 
- Starting Motor Inspection 
- Specifications 
- Starting Motor Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Charging System 
- General Description 
- Battery Description 
- Generator Description 
- Diagnostic Information and Procedures 
- Battery Inspection 
- Generator Symptom Diagnosis 
- Generator Test (Undercharged Battery Check) 
- Generator Test (Overcharged Battery Check) 
- Repair Instructions 
- Jump Starting in Case of Emergency 
- Battery Dismounting and Remounting 
- Water Pump and Generator Drive Belt Removal and Installation (For M16 Engine) 
- Water Pump and Generator Drive Belt Tension Inspection and Adjustment (For M16 Engine) 
- Water Pump and Generator Drive Belt On-Vehicle Inspection (For J20 Engine) 
- Water Pump and Generator Drive Belt Removal and Installation (For J20 Engine) 
- Generator Dismounting and Remounting 
- Generator Components 
- Generator Inspection 
- Specifications 
- Charging System Specifications 
- Tightening Torque Specifications 
- Exhaust System 
- General Description 
- Exhaust System Description 
- Diagnostic Information and Procedures 
- Exhaust System Check 
- Repair Instructions 
- Exhaust System Components 
- Exhaust Manifold Removal and Installation (For M16 Engine Model) 
- Exhaust Manifold Removal and Installation (For J20 Engine Model) 
- Exhaust Pipe and Muffler Removal and Installation 
- Specifications 
- Tightening Torque Specifications

SUSPENSION

- Precautions 
- Precautions on Suspension 
- Suspension General Diagnosis 
- Diagnostic Information and Procedures 
- Suspension, Wheels and Tires Symptom Diagnosis 
- Specifications 
- Wheel Alignment Specifications 
- Front Suspension 
- General Description 
- Front Suspension Construction 
- Front Wheel Alignment Construction 
- Repair Instructions 
- Front Wheel Alignment Inspection and Adjustment 
- Front Strut Assembly Components 
- Front Strut Assembly Removal and Installation 
- Front Strut Assembly Disassembly and Assembly 
- Front Strut Assembly Check 
- Front Wheel Hub Assembly and Steering Knuckle Components 
- Front Wheel Hub Assembly Removal and Installation 
- Steering Knuckle Removal and Installation 
- Front Wheel Hub, Disc, Nut and Bearing Check 
- Suspension Control Arm Removal and Installation 
- Suspension Control Arm / Bushing Disassembly and Assembly 
- Suspension Control Arm / Steering Knuckle Check 
- Suspension Control Arm Bushing Check 
- Suspension Control Arm Joint Check 
- Front Suspension Frame, Stabilizer Bar and/or Bushings Components 
- Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation 
- Front Suspension Frame Check 
- Front Stabilizer Bar, Bushing and/or Joint Check 
- Front Suspension Fasteners Check 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Rear Suspension 
- General Description 
- Rear Suspension Construction 
- Rear Wheel Alignment Construction 
- Repair Instructions 
- Rear Wheel Alignment Inspection and Adjustment 
- Rear Shock Absorber and Rear Coil Spring Components 
- Rear Shock Absorber Removal and Installation 
- Shock Absorber Check 
- Rear Coil Spring and Bump Stopper Removal and Installation 
- Rear Coil Spring Check 
- Rod and Arm Components 
- Control Rod Removal and Installation 
- Control Rod / Bushing Disassembly and Assembly 
- Control Rod Check 
- Trailing Rod Removal and Installation 
- Trailing Rod / Bushing Disassembly and Assembly 
- Trailing Rod Check 
- Lower Arm Removal and Installation 
- Lower Arm / Bushing Disassembly and Assembly 
- Lower Arm Check 
- Upper Arm Removal and Installation 
- Upper Arm / Bushing Disassembly and Assembly 
- Upper Arm Check 
- Rear Suspension Frame Components 
- Rear Suspension Frame Removal and Installation 
- Rear Suspension frame / Bushing Disassembly and Assembly 
- Rear Suspension Frame, Bushing and Pad Check 
- Rear Wheel Hub Assembly and Rear Suspension Knuckle Components 
- Rear Wheel Hub Assembly Removal and Installation 
- Rear Wheel Hub Assembly, Wheel Bearing and Wheel Stud Inspection 
- Rear Wheel Disc, Nut and Bearing Check 
- Rear Suspension knuckle Removal and Installation 
- Rear Suspension Knuckle Check 
- Rear Suspension Fasteners Check 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Wheels and Tires 
- General Description 
- Tires Description 
- Wheels Description 
- Irregular and/or Premature Wear Description 
- Wear Indicators Description 
- Radial Tire Waddle Description 
- Radial Tire Lead / Pull Description 
- Balancing Wheels Description 
- Repair Instructions 
- General Balance Procedures 
- Tire Rotation 
- Wheel Removal and Installation 
- Tire Mounting and Dismounting 
- Tire Repair 
- Specifications 
- Wheels and Tires Specifications 
- Tightening Torque Specifications

DRIVELINE / AXLE

- Precautions 
- Precautions for Driveline / Axle 
- Drive Shaft / Axle 
- Front 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Rear 
- General Description 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Differential 
- Front 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Rear 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Transfer 
- Motor-Shift Type (Transfer with Shift Actuator) 
- Precautions 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Non-Shift Type (Transfer without Shift Actuator) 
- Precautions 
- General Description 
- Diagnostic Information and Procedures 
- Repair Instructions 
- Specifications 
- Special Tools and Equipment 
- Propeller Shafts 
- Precautions 
- Propeller Shaft Caution 
- General Description 
- Propeller Shaft Construction 
- Diagnostic Information and Procedures 
- Propeller Shaft Symptom Diagnosis 
- Repair Instructions 
- Propeller Shaft Joint Check 
- Propeller Shaft Removal and Installation 
- Propeller Shaft Disassembly and Assembly 
- Propeller Shaft Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool

BRAKES

- Precautions 
- Precautions for Brakes 
- Brake Control System and Diagnosis 
- General Description 
- Brakes Construction 
- Front Brake Hose / Pipe Construction 
- Rear Brake Hose / Pipe Construction 
- Master Cylinder Assembly Construction 
- Booster Assembly Construction 
- Diagnostic Information and Procedures 
- Brake Diagnosis Note 
- Brakes Symptom Diagnosis 
- Repair Instructions 
- Excessive Pedal Travel Check 
- Brake Pedal Play Check 
- Brake Fluid Level Check 
- Air Bleeding of Brake System 
- Brake Pedal Free Height Adjustment 
- Brake Light Switch Adjustment 
- Brake Flexible Hose and Pipe Check 
- Master Cylinder Check 
- Flushing Brake Hydraulic System 
- Booster Operation Check 
- Front Brake Hose / Pipe Removal and Installation 
- Rear Brake Hose / Pipe Removal and Installation 
- Master Cylinder Components 
- Master Cylinder Reservoir Removal and Installation 
- Master Cylinder Assembly Removal and Installation 
- Master Cylinder Assembly Inspection 
- Brake Booster Components 
- Brake Booster Removal and Installation 
- Booster Push Rod Clevis Adjustment 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Front Brakes 
- General Description 
- Front Disc Brake Caliper Assembly Construction 
- Repair Instructions 
- Front Disc Brake Components 
- Front Disc Brake Pad On-Vehicle Check 
- Front Disc Brake Pad Removal and Installation 
- Front Brake Disc and Pad Inspection 
- Front Disc Brake Caliper Removal and Installation 
- Front Disc Brake Caliper Disassembly and Assembly 
- Front Disc Brake Caliper Inspection 
- Front Brake Disc Removal and Installation 
- Front Brake Disc Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Rear Brakes 
- General Description 
- Rear Drum Brake Assembly Construction 
- Repair Instructions 
- Rear Drum Brake Assembly Components 
- Rear Brake Drum Removal and Installation 
- Rear Brake Drum and Shoe Inspection 
- Rear Brake Shoe On-Vehicle Check 
- Rear Brake Shoe Removal and Installation 
- Rear Brake Shoe Inspection 
- Wheel Cylinder Removal and Installation 
- Wheel Cylinder Inspection 
- Rear Brake Back Plate Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Parking Brake 
- Component Location 
- Parking Brake Cable Location 
- Repair Instructions 
- Parking Brake Check and Adjustment 
- Parking Brake Lever Removal and Installation 
- Parking Brake Cable Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- ABS 
- Precautions 
- Precautions in Diagnosing Troubles 
- Precautions in On-Vehicle Service 
- General Description 
- ABS Description 
- ABS Hydraulic Unit / Control Module Assembly Description 
- CAN Communication System Description 
- Schematic and Routing Diagram 
- ABS Schematic 
- ABS Wiring Circuit Diagram 
- Component Location 
- ABS Components Location 
- Diagnostic Information and Procedures 
- ABS Check 
- ABS Warning Lamp Check 
- EBD Warning Lamp (Brake Warning Lamp) Check 
- DTC Check 
- DTC Table 
- DTC Clearance 
- Scan Tool Data 
- ABS Warning Lamp Does Not Come ON at Ignition Switch ON 
- ABS Warning Lamp Comes ON Steady 
- ABS Warning Lamp Flashes Continuously while Ignition Switch Is ON 
- EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady 
- Serial Data Link Circuit Check 
- DTC C1015: G Sensor Circuit 
- DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Encoder 
- DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit 
- DTC C1057: Power Source Circuit 
- DTC C1061: ABS Pump Motor and/or Motor Driver Circuit 
- DTC C1063: Solenoid Valve Power Supply Driver Circuit 
- DTC C1071: ABS Control Module 
- DTC U1073: Control Module Communication Bus Off 
- DTC U1100: Lost Communication with ECM (Reception Error) 
- Repair Instructions 
- ABS Hydraulic Unit Operation Check 
- ABS Hydraulic Unit / Control Module Assembly Components 
- ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection 
- ABS Hydraulic Unit / Control Module Assembly Removal and Installation 
- Front Wheel Speed Sensor On-Vehicle Inspection 
- Front Wheel Speed Sensor Removal and Installation 
- Front Wheel Speed Sensor Inspection 
- Rear Wheel Speed Sensor On-Vehicle Inspection 
- Rear Wheel Speed Sensor Removal and Installation 
- Rear Wheel Speed Sensor Inspection 
- Front Wheel Encoder On-Vehicle Inspection 
- Front Wheel Encoder Removal and Installation 
- Rear Wheel Encoder On-Vehicle Inspection 
- Rear Wheel Encoder Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Special Tool

TRANSMISSION / TRANSAXLE

- Precautions 
- Precautions for Transmission / Transaxle 
- Automatic Transmission/Transaxle 
- Precautions 
- Precautions in Diagnosing Trouble 
- General Service Procedure Information 
- Precautions for Disassembly and Reassembly 
- General Description 
- Automatic Transmission Description 
- Clutch / Brake Functions of Automatic Transmission 
- Table of A/T System Component Operation 
- CAN Communication System Description 
- Electronic Shift Control Input / Output Table 
- Brake Interlock System Description 
- A/T Diagnosis General Description 
- On-Board Diagnostic System Description 
- Schematic and Routing Diagram 
- Automatic Gear Shift Table 
- Bearing and Race Installation Diagram 
- Component Location 
- Electronic Shift Control System Components Location 
- Diagnostic Information and Procedures 
- A/T System Check 
- Malfunction Indicator Lamp (MIL) Check 
- Transmission Warning Light Operation Check (Vehicle is Equipped with Engine Diagnosis Connector) 
- “POWER” Lamp Operation Check 
- DTC Table 
- DTC Check 
- DTC Clearance 
- Fail Safe Table 
- Scan Tool Data 
- Visual Inspection 
- A/T Basic Check 
- Road Test 
- Manual Road Test 
- Stall Test 
- Time Lag Test 
- Line Pressure Test 
- Engine Brake Test 
- “P” Range Test 
- A/T Symptom Diagnosis 
- No Gear Shift to 4th Gear 
- No Lock-Up Occurs 
- Transmission Warning Light Circuit Check - Light Does Not Come “ON” at Ignition Switch ON (Vehicle is equipped with engine diagnosis connector) 
- Transmission Warning Light Circuit Check - Light Remains “ON” at Ignition Switch ON (Vehicle is equipped with engine diagnosis connector) 
- “POWER” Light Circuit Check - Light Does Not Come “ON” at Ignition Switch ON 
- DTC P0705 Transmission Range Sensor Circuit Malfunction 
- DTC P0707 Transmission Range Sensor Circuit Low 
- DTC P0712 Transmission Fluid Temperature Sensor “A” Circuit Low 
- DTC P0713 Transmission Fluid Temperature Sensor “A” Circuit High 
- DTC P0717 Input / Turbine Speed Sensor Circuit No Signal 
- DTC P0722 Output Speed Sensor Circuit No Signal 
- DTC P0741 / P0742 TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON 
- DTC P0751 / P0752 Shift Solenoid-A Performance or Stuck OFF / Shift Solenoid-A Stuck ON 
- DTC P0756 / P0757 Shift Solenoid-B Performance or Stuck OFF / Shift Solenoid-B Stuck ON 
- DTC P0962 Pressure Control Solenoid “A” Control Circuit Low 
- DTC P0963 Pressure Control Solenoid “A” Control Circuit High 
- DTC P0973 / P0976 Shift Solenoid “A” Control Circuit Low / Shift Solenoid “B” Control Circuit Low 
- DTC P0974 / P0977 Shift Solenoid “A” Control Circuit High / Shift Solenoid “B” Control Circuit High 
- DTC P1702 Internal Control Module Memory Check Sum Error 
- DTC P1703 CAN Invalid Data - TCM 
- DTC P1723 Range Select Switch Malfunction 
- DTC P1774: CAN Communication Bus Off 
- DTC P1777: TCM Lost Communication with ECM (Reception Error) 
- DTC P1778: TCM Lost Communication with BCM (Reception Error) 
- DTC P1874 4L Switch Circuit Malfunction (Short) 
- DTC P1875 4L Switch Circuit Malfunction (Open) 
- DTC P1878 Torque Converter Clutch Shudder 
- DTC P2763 Torque Converter Clutch (TCC) Circuit High 
- DTC P2764 Torque Converter Clutch (TCC) Circuit Low 
- Inspection of TCM and Its Circuits 
- TCM Power and Ground Circuit Check 
- Repair Instructions 
- A/T Fluid Level Check 
- A/T Fluid Change 
- Manual Selector Assembly Components 
- Manual Selector Assembly Removal and Installation 
- Select Lever Knob Installation 
- Manual Selector Assembly Inspection 
- “3” Position Switch Inspection 
- Select Cable Component 
- Select Cable Adjustment 
- Transmission Range Sensor Removal and Installation 
- Transmission Range Sensor Inspection and Adjustment 
- Key Interlock Cable Removal and Installation 
- Brake and key Interlock System Inspection 
- Mode Select Switch Inspection 
- Input Shaft Speed Sensor Removal and Installation 
- Input Shaft Speed Sensor Inspection 
- Output Shaft Speed Sensor Removal and Installation 
- Output Shaft Speed Sensor Inspection 
- Oil Cooler Hose and Pipe Components 
- Oil Cooler Hose and Pipes Removal and Installation 
- Solenoid Valves (Shift Solenoid-A, Shift Solenoid-B, TCC Pressure Control Solenoid and Pressure Control Solenoid Removal and Installation 
- Solenoid Valves (Shift Solenoid-A, Shift Solenoid-B, TCC Pressure Control Solenoid and Pressure Control Solenoid Inspection 
- Transmission Fluid Temperature Sensor Removal and Installation 
- Transmission Fluid Temperature Sensor Inspection 
- Transmission Control Module (TCM) Removal and Installation 
- A/T Relay Inspection 
- Automatic Transmission Unit Components 
- Automatic Transmission Assembly Dismounting and Remounting 
- Automatic Transmission Unit Disassembly 
- Oil Pump Components 
- Oil Pump Disassembly and Assembly 
- Oil Pump Inspection 
- Overdrive (Planetary Gear Side) Components 
- Overdrive (Planetary Gear Side) Disassembly and Assembly 
- Overdrive (Planetary Gear Side) Inspection 
- Overdrive (Case Side) Components 
- Overdrive (Case Side) Disassembly and Assembly 
- Overdrive (Case Side) Inspection 
- Forward Clutch Components 
- Forward Clutch Disassembly and Assembly 
- Forward Clutch Inspection 
- Direct Clutch Components 
- Direct Clutch Disassembly and Assembly 
- Direct Clutch Inspection 
- Center Support Components 
- Center Support Disassembly and Assembly 
- Center Support Inspection 
- Planetary Gears and Output Shaft Components 
- Planetary Gears and Output Shaft Disassembly and Assembly 
- Planetary Gears and Output Shaft Inspection 
- Valve Body Assembly Components 
- Automatic Transmission Unit Assembly 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Manual Transmission/Transaxle 
- General Description 
- Manual Transmission Construction 
- Diagnostic Information and Procedures 
- Manual Transmission Symptom Diagnosis 
- Repair Instructions 
- Manual Transmission Assembly Components 
- Gear Shift Control Lever Rear Case Assembly Components 
- Gear Shift Lever Front Case Assembly Components 
- Gear Shift Shaft and Fork Components 
- Input Shaft Assembly, Output Shaft Assembly and Countershaft Assembly Components 
- Manual Transmission Oil Change 
- Transmission Shift Control Lever Removal and Installation 
- Transmission Shift Control Lever Inspection 
- Back Up Light Switch Removal and Installation 
- Back Up Light Switch Inspection 
- Gear Shift Control Lever Rear Case Assembly Removal and Installation 
- Gear Shift Control Lever Rear Case Assembly Disassembly and Reassembly 
- Gear Shift Control Lever Rear Case Assembly Inspection 
- Gear Shift Lever Front Case Assembly Removal and Installation 
- Gear Shift Lever Front Case Assembly Disassembly and Reassembly 
- Gear Shift Lever Front Case Assembly Inspection 
- Engine Rear Mounting Replacement 
- Manual Transmission Assembly Dismounting and Remounting 
- Manual Transmission Unit Disassembly 
- Manual Transmission Unit Reassembly 
- Locating Spring Inspection 
- Input Shaft Disassembly 
- Input Shaft Inspection 
- Input Shaft Reassembly 
- Countershaft Disassembly and Assembly 
- Countershaft and Reverse Idle Gear Inspection 
- Output Shaft Disassembly and Assembly 
- Output Shaft Inspection 
- Manual Transmission Front Case Disassembly and Assembly 
- Manual Transmission Adapter Case Disassembly and Assembly 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
- Clutch 
- General Description 
- Clutch (Hydraulic Type) Construction 
- Component Location 
- Clutch Fluid Pipe and Hose Location 
- Diagnostic Information and Procedures 
- Clutch (Hydraulic Type) Symptom Diagnosis 
- Clutch Pedal Height Inspection 
- Clutch Pedal Free Travel Check 
- Clutch Fluid Inspection 
- Air Bleeding of Clutch System 
- Repair Instructions 
- Clutch Pedal Position (CPP) Switch Removal and Installation 
- Clutch Pedal Position (CPP) Switch Inspection and Adjustment 
- Clutch Fluid Pipe and Hose Removal and Installation 
- Clutch Fluid Pipe and Hose Inspection 
- Clutch Master Cylinder Removal and Installation 
- Clutch Master Cylinder Inspection 
- Clutch Operating Cylinder Assembly Removal and Installation 
- Clutch Cover, Clutch Disc and Flywheel Components 
- Clutch Cover, Clutch Disc and Flywheel Removal and Installation 
- Clutch Cover, Clutch Disc and Flywheel Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool

STEERING

- Precautions 
- Precautions for Steering 
- Steering General Diagnosis 
- Diagnostic Information and Procedures 
- Steering Symptom Diagnosis 
- Steering Wheel and Column 
- Precautions 
- Service Precautions of Air Bag Steering Wheel and Column 
- Handling and Storage of Air Bag Steering Wheel and Column 
- Disposal of Air Bag Steering Wheel and Column 
- General Description 
- Steering Wheel and Column Construction 
- Diagnostic Information and Procedures 
- Air Bag Steering Wheel and Column Symptom Diagnosis 
- Air Bag Steering Wheel and Column Inspection and Repair Required after Accident 
- Diagnosis and Servicing of Air Bag Steering Wheel and Column 
- Repair Instructions 
- Checking Steering Column for Accident Damage 
- Steering Wheel Removal and Installation 
- Contact Coil Cable Assembly Removal and Installation 
- Contact Coil Cable Assembly Inspection 
- Centering Contact Coil Cable Assembly 
- Steering Column Assembly Removal and Installation 
- Steering Column Assembly Inspection 
- Ignition Switch Cylinder Assembly Removal and Installation (Without Keyless Start System) 
- Steering Lock Assembly (Ignition Switch) Removal and Installation 
- Adjustable Steering Column Release Lever Inspection 
- Steering Upper Shaft Assembly Removal and Installation 
- Steering Upper Shaft Assembly Inspection 
- Steering Lower Shaft Assembly Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Special Tool 
- Power Assisted Steering System 
- Precautions 
- P/S System Note 
- General Description 
- P/S System Construction 
- Steering Gear Case Construction 
- P/S Pump Construction 
- Schematic and Routing Diagram 
- P/S Fluid Flow Diagram 
- Diagnostic Information and Procedures 
- P/S System Symptom Diagnosis 
- Steering Wheel Check 
- Steering Force Check 
- Steering Wheel Recovery Check 
- Idle Up System Check 
- Hydraulic Pressure in P/S Circuit Check 
- Repair Instructions 
- P/S Fluid Change 
- P/S Fluid Level Check 
- P/S Fluid Leakage Check 
- P/S System Air Bleeding Procedure 
- P/S Pump and A/C Compressor (If Equipped) Drive Belt Inspection and Adjustment for M16 Engine Model 
- P/S Pump and A/C Compressor (If Equipped) Drive Belt Inspection and Adjustment for J20 Engine Model 
- P/S Pump and A/C Compressor (If Equipped) Drive Belt Removal and Installation for M16 Engine Model 
- P/S Pump and A/C Compressor (If Equipped) Drive Belt Removal and Installation for J20 Engine Model 
- Steering Rack Boot Check 
- Tie-Rod End Boot Check 
- Tie-Rod End Removal and Installation 
- Tie-Rod End Ball Joint Inspection 
- P/S Gear Case Assembly Components 
- P/S Gear Case Assembly Removal and Installation 
- Steering Gear Case Mount Bushing Removal and Installation 
- Steering Gear Case Mount Bushing Inspection 
- Rack Boot / Tie-Rod Removal and Installation 
- P/S Hose / Pipe Components 
- P/S Pump Removal and Installation for M16 Engine Model 
- P/S Pump Removal and Installation for J20 Engine Model 
- P/S Pump Components for M16 Engine Model 
- P/S Pump Assembly Components for J20 Engine Model 
- P/S Pump Disassembly and Assembly for M16 Engine Model 
- P/S Pump Inspection for M16 Engine Model 
- P/S Pump Inspection for J20 Engine Model 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool 
HVAC 
- Precautions 
- Precautions 
- Precautions for HVAC 
- Heater and Ventilation 
- General Description 
- Heater and Ventilation Construction 
- Body Ventilation Construction 
- On-Board Diagnostic System Description (for Vehicle without A/C) 
- HVAC Control System Description (for Vehicle without A/C) 
- Schematic and Routing Diagram 
- Heater and Ventilation Wiring Circuit Diagram 
- Electronic Control Input / Output Table (for Vehicle without A/C) 
- Electronic Components Location for Heater (for Vehicle without A/C) 
- Diagnostic Information and Procedures 
- Heater and Ventilation System Check 
- Visual Inspection 
- DTC Check 
- DTC Clearance 
- DTC Table 
- Fail-Safe Table 
- Scan Tool Data 
- Heater and Ventilation Symptom Diagnosis 
- Repair Instructions 
- Blower Unit and Heater Unit Components 
- HVAC Unit Removal and Installation (for Vehicle without A/C) 
- HVAC Air Filter Removal and Installation (for Vehicle without A/C) 
- HVAC Air Filter Inspection (for Vehicle without A/C) 
- Blower Motor Removal and Installation 
- Blower Motor Inspection 
- Blower Motor Controller Removal and Installation 
- Blower Motor Controller Inspection

- Blower Motor Relay Inspection 
- Heater Core Removal and Installation 
- HVAC Control Module Removal and Installation 
- HVAC Control Module and Its Circuits Inspection (for Vehicle without A/C) 
- Air Flow Control Actuator Removal and Installation 
- Air Flow Control Actuator Inspection 
- Temperature Control Actuator Removal and Installation 
- Temperature Control Actuator Inspection 
- Air Intake Control Actuator Removal and Installation 
- Air Intake Control Actuator Inspection 
- Actuator Linkage Inspection 
- Center Ventilation Louver Removal and Installation 
- Side Ventilation Louver Removal and Installation 
- Rear Duct Components 
- Rear Duct Removal and Installation 
- Air Conditioning System 
- Precautions 
- A/C System Caution 
- Precautions on Servicing A/C System 
- Precautions in Diagnosing Trouble 
- Precautions on Handling Refrigerant HFC-134a (R-134a) 
- Precautions on Servicing Refrigerant Line 
- Precautions on Refrigerant Recovery 
- Precautions on Refrigerant Charge 
- Precautions on Replenishing Compressor Oil 
- Precautions on Servicing Compressor Assembly 
- General Description 
- AUTO A/C System Description 
- HVAC Control System Description 
- Auto A/C Electronic Control Input / Output Table 
- HVAC Control Module Operation Description 
- A/C Refrigerant Type Description 
- Sub-Cool A/C System Description 
- A/C Evaporator Temperature Sensor Description 
- On-Board Diagnostic System Description 
- Schematic and Routing Diagram 
- A/C System Wiring Circuit Diagram 
- Component Location 
- Major Components of A/C System 
- A/C Control System Components Location 
- Diagnostic Information and Procedures 
- Air Conditioning System Check 
- DTC Check 
- DTC Clearance 
- DTC Table 
- Fail-Safe Table 
- Scan Tool Data 
- Visual Inspection 
- A/C System Performance Inspection 
- A/C System Symptom Diagnosis 
- Abnormal Noise Diagnosis 
- Abnormal Noise Symptom Diagnosis of A/C System 
- DTC B1502: Inside Air Temperature Sensor and/or Its Circuit Malfunction 
- DTC B1503: A/C Evaporator Air Temperature Sensor and/or Its Circuit Malfunction 
- DTC B1504: Sunload Sensor and/or Its Circuit Malfunction 
- DTC B1511: Temperature Control Actuator (Position Sensor) and/or Its Circuit Malfunction 
- DTC B1512: Air Flow Control Actuator (Position Sensor) and/or Its Circuit Malfunction 
- DTC B1513: Temperature Control Actuator and/or Its Circuit Malfunction 
- DTC B1514: Air Flow Control Actuator and/or Its Circuit Malfunction 
- DTC B1520: Temperature Selector and/or Its Circuit Malfunction 
- DTC B1521: Blower Speed Selector and/or Its Circuit Malfunction 
- DTC B1530: Air Intake Control Actuator (Position Sensor) and/or Its Circuit Malfunction 
- DTC B1531: Air Intake Control Actuator and/or Its Circuit Malfunction 
- DTC B1546: A/C Refrigerant Pressure Malfunction 
- DTC B1551: Serial Communication Circuit Malfunction 
- DTC B1552: Serial Communication Circuit Malfunction 
- DTC B1553: CAN Communication Circuit Malfunction 
- DTC B1556: Camshaft Position (CMP) Sensor and/or Its Circuit Malfunction 
- DTC B1557: Wheel Speed Sensor and/or Its Circuit Malfunction 
- DTC B1561: Engine Coolant Temperature Sensor and/or Its Circuit Malfunction 
- DTC B1562: Outside Air Temperature Sensor and/or Its Circuit Malfunction 
- DTC B1563: A/C Refrigerant Pressure Sensor and/or Its Circuit Malfunction 
- HVAC Control Module and Its Circuits Inspection 
- A/C System Inspection at ECM 
- Repair Instructions 
- Operation Procedure for Charging A/C with Refrigerant 
- A/C Condenser Assembly On-Vehicle Inspection 
- A/C Condenser Assembly Removal and Installation 
- Desiccant Removal and Installation 
- HVAC Air Filter Removal and Installation 
- HVAC Air Filter Inspection 
- HVAC Unit Components 
- HVAC Unit Removal and Installation 
- A/C Evaporator Removal and Installation 
- A/C Evaporator Inspection 
- A/C Evaporator Temperature Sensor Removal and Installation 
- A/C Evaporator Temperature Sensor Inspection 
- Expansion Valve On-Vehicle Inspection 
- Expansion Valve Removal and Installation 
- A/C Refrigerant Pressure Sensor and Its Circuit Inspection 
- A/C Refrigerant Pressure Sensor Removal and Installation 
- Sunload Sensor Removal and Installation 
- Sunload Sensor Inspection 
- Inside Air Temperature Sensor Removal and Installation 
- Inside Air Temperature Sensor Inspection 
- Outside Air Temperature Sensor Removal and Installation 
- Outside Air Temperature Sensor Inspection 
- Air Flow Control Actuator Removal and Installation 
- Air Flow Control Actuator Inspection 
- Air Intake Control Actuator Removal and Installation 
- Air Intake Control Actuator Inspection 
- Temperature Control Actuator Removal and Installation 
- Temperature Control Actuator Inspection 
- HVAC Control Module Removal and Installation 
- A/C Compressor Drive Belt Inspection and Adjustment 
- A/C Compressor Drive Belt Removal and Installation 
- A/C Compressor Relay Inspection 
- Compressor Assembly On-Vehicle Inspection 
- Compressor Assembly Removal and Installation for M16 Engine Model 
- Compressor Assembly Removal and Installation for J20 Engine Model 
- Magnet Clutch Components for M16 Engine Model 
- Magnet Clutch Components for J20 Engine Model 
- Magnet Clutch Operating Check for M16 Engine Model 
- Magnet Clutch Operating Check for J20 Engine Model 
- Magnet Clutch Removal and Installation for M16 Engine Model 
- Magnet Clutch Removal and Installation for J20 Engine Model 
- Thermal Switch On-Vehicle Inspection for M16 Engine Model 
- Thermal Switch Removal and Installation for M16 Engine Model 
- Relief Valve On-Vehicle Inspection for M16 Engine Model 
- Relief Valve On-Vehicle Inspection For J20 Engine Model 
- Relief Valve Removal and Installation for M16 Engine Model 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Special Tool

RESTRAINT

- Precautions 
- Precautions on Restraint 
- Seat Belts 
- Precautions 
- Precautions on Service and Diagnosis of Seat Belt 
- General Description 
- Seat Belt Construction 
- Diagnostic Information and Procedures 
- Repair and Inspection Required after Accident 
- Repair Instructions 
- Front Seat Belt Components 
- Front Seat Belt Removal and Installation 
- Front Seat Belt Inspection 
- Rear Seat Belt Components 
- Rear Seat Belt Removal and Installation 
- Rear Seat Belt Inspection 
- Specifications 
- Tightening Torque Specifications 
- Air Bag System 
- Precautions 
- Precautions on Service and Diagnosis of Air Bag System 
- Precautions on Handling and Storage of Air Bag System Components 
- Precautions on Disposal of Air Bag and Seat Belt Pretensioner 
- General Description 
- Air Bag System Construction 
- Air Bag System Input / Output Table 
- Schematic and Routing Diagram 
- Air Bag System Wiring Circuit Diagram 
- Component Location 
- Air Bag System Components, Wiring and Connectors Location 
- Diagnostic Information and Procedures 
- Air Bag Diagnostic System Check 
- Air Bag Diagnostic System Check Flow 
- DTC Table 
- DTC Check 
- DTC Clearance 
- Scan Tool Data 
- “AIR BAG” Warning Lamp Comes ON Steady 
- “AIR BAG” Warning Lamp Does Not Come ON 
- “AIR BAG” Warning Lamp Flashes 
- “AIR BAG” Warning Lamp Cannot Indicate Flashing Pattern of DTC (If Equipped with “AIR BAG” Monitor Coupler) 
- DTC B1013: SDM fault 
- DTC B1016: Power Source Voltage High 
- DTC B1017: Power Source Voltage Low 
- DTC B1021: Air Bag Module Deployed 
- DTC B1031: Driver Air Bag Initiator Circuit Resistance High 
- DTC B1032: Driver Air Bag Initiator Circuit Resistance Low 
- DTC B1033: Driver Air Bag Initiator Circuit Short to Ground 
- DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit 
- DTC B1041: Passenger Air Bag Initiator Circuit Resistance High 
- DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low 
- DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground 
- DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit 
- DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High 
- DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low 
- DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground 
- DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit 
- DTC B1073 / B1077: Driver / Passenger Forward-Sensor Circuit Short to Ground 
- DTC B1074 / B1078: Driver / Passenger Forward-Sensor Circuit Short to Power Circuit or Open 
- DTC B1085: Wrong Side-Sensor ID 
- DTC B1086 / B1096: Left / Right Side-Sensor Performance Problem 
- DTC B1087 / B1097: Left / Right Side-Sensor Communication Error 
- DTC B1321 / B1325: Left / Right Side-Air Bag Initiator Circuit Resistance High 
- DTC B1322 / B1326: Left / Right Side-Air Bag Initiator Circuit Resistance Low 
- DTC B1323 / B1327: Left / Right Side-Air Bag Initiator Circuit Short to Ground 
- DTC B1324 / B1328: Left / Right Side-Air Bag Initiator Circuit Short to Power Circuit 
- DTC B1331 / B1335: Left / Right Side Curtain-Air Bag Initiator Circuit Resistance High 
- DTC B1332 / B1336: Left / Right Side Curtain-Air Bag Initiator Circuit Resistance Low 
- DTC B1333 / B1337: Left / Right Side Curtain-Air Bag Initiator Circuit Short to Ground 
- DTC B1334 / B1338: Left / Right Side Curtain-Air Bag Initiator Circuit Short to Power Circuit 
- Inspection of Intermittent and Poor Connections 
- Repair and Inspection Required after Accident 
- Repair Instructions 
- Disabling Air Bag System 
- Enabling Air Bag System 
- SDM Removal and Installation 
- SDM Inspection 
- Driver Air Bag (Inflator) Module Removal and Installation 
- Driver Air Bag (Inflator) Module Inspection 
- Passenger Air Bag (Inflator) Module Removal and Installation 
- Passenger Air Bag (Inflator) Module Inspection 
- Side-Air Bag (Inflator) Module Removal and Installation 
- Side-Air Bag (Inflator) Inspection 
- Side Curtain-Air Bag (Inflator) Module Removal and Installation 
- Side Curtain-Air Bag (Inflator) Module Inspection 
- Forward-Sensor Removal and Installation 
- Forward-Sensor Inspection 
- Side-Sensor Removal and Installation 
- Side-Sensor Inspection 
- Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal 
- Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Use of Special Tools 
- Recommended Service Material 
- Special Tool

BODY, CAB AND ACCESSORIES

- Precautions 
- Precautions on Body, Cab and Accessories 
- Precautions for Body Service 
- Fastener Caution for Body Service 
- Wiring Systems 
- Precautions 
- Cautions in Body Electrical System Servicing 
- Precautions for Wiring System 
- General Description 
- Abbreviations 
- Wire / Connector Color Symbols 
- Symbols and Marks 
- How to Read Connector Layout Diagram

- How to Read Connector Codes and Terminal Nos. 
- How to Read Ground Point 
- How to Read Power Supply Diagram 
- How to Read System Circuit Diagram 
- Harness Routing and Connector Layout Diagram 
- Connector Layout Diagram 
- Engine Compartment 
- Instrument Panel 
- Door, Roof 
- Floor 
- Rear 
- Ground Point 
- Ground (earth) Point 
- Power Supply Diagram 
- Power Supply Diagram 
- Fuses and the Protected Parts 
- Fuses in Battery Fuse Box, Fuse Box No.1 
- Fuse Box No.2 (In Power Integration No.1, Power Integration No.2), Relay Box 
- Fuse Box No.3 (In J/B) 
- Junction Block (J/B) Connector / Fuse Layout 
- Junction Block Inner Circuit (Overview) 
- Junction Block Inner Circuit (Detail) 
- System Circuit Diagram 
- System Circuit Diagram 
- A-1 Cranking System Circuit Diagram 
- A-2 Charging System Circuit Diagram 
- A-3 Ignition System Circuit Diagram (M16A) 
- A-3 Ignition System Circuit Diagram (J20A) 
- A-4 Cooling System Circuit Diagram 
- A-5 Engine and A/C Control System Circuit Diagram (M16A) 
- A-5 Engine and A/C Control System Circuit Diagram (J20A) 
- A-6 A/T Control System Circuit Diagram 
- A-7 Immobilizer System Circuit Diagram 
- A-8 Body Control System Circuit Diagram 
- A-10 4WD Control System Circuit Diagram 
- B-1 Windshield Wiper and Washer Circuit Diagram 
- B-2 Rear Wiper and Washer Circuit Diagram 
- B-3 Rear Defogger Circuit Diagram 
- B-4 Power Window Circuit Diagram 
- B-5 Power Door Lock Circuit Diagram 
- B-6 Power Mirror Circuit Diagram 
- B-7 Horn Circuit Diagram 
- B-8 Seat Heater Circuit Diagram 
- B-9 Keyless Start Circuit Diagram 
- B-10 Sliding Roof Circuit Diagram 
- B-11 Headlight Cleaner Circuit Diagram 
- C-1 Combination Meter Circuit Diagram 
- D-1 Headlight System Circuit Diagram (One bulb type) 
- D-1 Headlight System Circuit Diagram (With Projector light) 
- D-1 Headlight System Circuit Diagram (With Discharge bulb) 
- D-2 Position, Tail and Licence Plate Light System Circuit Diagram 
- D-3 Front Fog Light System Circuit Diagram 
- D-4 Illumination Light System Circuit Diagram 
- D-5 Interior Light System Circuit Diagram 
- D-6 Turn Signal and Hazard Warning Light System Circuit Diagram 
- D-7 Brake Light System Circuit Diagram 
- D-8 Back-Up Light System Circuit Diagram 
- D-9 Headlight Beam Leveling System Circuit Diagram (Manual Leveling) 
- D-9 Headlight Beam Leveling System Circuit Diagram (Auto Leveling) 
- D-10 Rear Fog Light Circuit Diagram 
- E-2 Auto A/C System Circuit Diagram 
- F-1 Air-Bag System Circuit Diagram (4ch) 
- F-1 Air-Bag System Circuit Diagram (8ch) 
- F-2 Anti-Lock Brake System Circuit Diagram 
- G-1 Audio System Circuit Diagram 
- G-2 Multi Information Display / Accessory Socket System Circuit Diagram 
- G-4 Navigation System Circuit Diagram 
- List of Connectors 
- List of Connectors 
- B Connector 
- C Connector 
- E Connector 
- F Connector 
- G Connector 
- J Connector 
- K Connector 
- L Connector 
- O Connector 
- Q Connector 
- R Connector 
- Lighting Systems 
- Precautions 
- Precautions for Discharge Headlight Service (If Equipped) 
- Precautions in Diagnosing Troubles (Vehicle Equipped with Auto Leveling Headlight System) 
- General Description 
- Discharge Headlight Description (If Equipped) 
- Auto Leveling Headlight System Description (If Equipped) 
- Auto-On Headlight System Description (If Equipped) 
- D.R.L. System Description (If Equipped) 
- Schematic and Routing Diagram 
- Headlight Auto Leveling System wiring Circuit Diagram 
- Component Location 
- Lighting System Components Location 
- Interior Light System Location 
- Diagnostic Information and Procedures 
- Self-Diagnosis Function for Auto Leveling Headlight System 
- Headlight Leveling Warning Light Check 
- Headlight Symptom Diagnosis (Vehicle Equipped With Discharge Headlight) 
- Headlight Symptom diagnosis (Vehicle Not Equipped With Discharge Headlight) 
- Auto-On Headlight System Symptom Diagnosis (If Equipped) 
- DRL System Symptom Diagnosis (If Equipped) 
- Headlight Auto Leveling System Symptom Diagnosis (If Equipped) 
- Headlight Manual Leveling System Symptom Diagnosis (If Equipped) 
- Turn Signal and Hazard Warning Light Symptom Diagnosis 
- Clearance, Tail and License Plate Light Symptom Diagnosis 
- Back-Up Light Symptom Diagnosis 
- Stop (Brake) Lamp Symptom Diagnosis 
- Front Fog Light (If Equipped) Symptom Diagnosis 
- Rear Fog Light Symptom Diagnosis (If Equipped) 
- Illumination Cancel System Symptom Diagnosis (If Equipped) 
- Interior Light Symptom Diagnosis 
- Auto-On Headlight Operation Inspection (If Equipped) 
- DRL Operation Inspection (If Equipped) 
- Inspection of Headlight Leveling Control Module and Its Circuit (Vehicle Equipped With Auto Leveling Headlight System) 
- Repair Instructions 
- Headlight Housing Removal and Installation 
- Headlight Bulb Replacement 
- Ballast Removal and Installation 
- Igniter Removal and Installation 
- Headlight Aiming Adjustment with Screen 
- Headlight Switch (in Lighting Switch) Removal and Installation 
- Headlight Switch (in Lighting Switch) Inspection 
- Hazard Warning Switch Removal and Installation 
- Hazard Warning Switch Inspection 
- Stop (Brake) Lamp Switch Inspection 
- Turn Signal Light Switch (in Lighting Switch) Removal and Installation 
- Turn Signal Light Switch (in Lighting Switch) Inspection 
- Turn Signal and Hazard Warning Relay Removal and Installation 
- Turn Signal and Hazard Warning Relay Inspection 
- License Lamp Assembly Removal and Installation 
- Front Fog Light Assembly Removal and Installation (If Equipped) 
- Front Fog Light Bulb Replacement (If Equipped) 
- Front Fog Light Switch Inspection (If Equipped) 
- Front Fog Light Relay Inspection (If Equipped) 
- Front Fog Light Aiming Adjustment with Screen (If Equipped) 
- Headlight Manual Leveling Switch (If Equipped) Inspection 
- Headlight Leveling Actuator Inspection (If Equipped) 
- Rear Fog Light Switch Inspection (If Equipped) 
- Height Sensor Removal and Installation (If Equipped) 
- Height Sensor and Its Circuit Inspection (If Equipped) 
- Leveling Control Module Removal and Installation (If Equipped) 
- Initialization of Auto Leveling Headlight System 
- Illumination Cancel Switch (If Equipped) Inspection 
- Auto-On Headlight Sensor Inspection (If Equipped) 
- Specifications 
- Tightening Torque Specifications 
- Instrumentation / Driver Info. / Horn 
- Precautions 
- Precautions in Diagnosing Troubles for Combination Meter 
- General Description 
- CAN Communication Data of Combination Meter 
- Schematic and Routing Diagram 
- Combination Meter Circuit Diagram 
- Component Location 
- Audio System Component Location 
- Diagnostic Information and Procedures 
- Speedometer Symptom Diagnosis 
- Tacho meter Symptom Diagnosis 
- Engine Coolant Temperature (ECT) Meter Symptom Diagnosis 
- Fuel Meter Symptom Diagnosis 
- Low Fuel Warning Light Symptom Diagnosis 
- Oil Pressure Warning Light Symptom Diagnosis 
- Brake and Parking Brake Warning Light Symptom Diagnosis 
- Seat Belt Reminder Light Symptom Diagnosis (If Equipped) 
- Illumination Indicator Symptom Diagnosis 
- Headlight Auto Leveling Indicator Symptom Diagnosis (If Equipped) 
- A/T Power Mode Indicator Symptom Diagnosis (A/T Model Only) 
- A/T Shift Position Indicator (A/T Model Only) Symptom Diagnosis 
- Charge Warning Light Symptom Diagnosis 
- Main Beam (High Beam) Indicator Symptom Diagnosis 
- Warning Buzzer Circuit Symptom Diagnosis 
- Cigarette Lighter Symptom Diagnosis (If Equipped) 
- Horn Symptom Diagnosis 
- Information Display Symptom Diagnosis (If Equipped) 
- Clock Symptom Diagnosis (If Equipped) 
- Audio System Symptom Diagnosis (If Equipped) 
- Remote Audio Control Switch Symptom Diagnosis (If Equipped) 
- Navigation Symptom Diagnosis (If Equipped) 
- Repair Instructions 
- Ignition Switch Removal and Installation 
- Ignition Switch Inspection 
- Combination Meter Removal and Installation 
- Fuel Level Sensor Removal and Installation 
- Fuel Level Sensor Inspection 
- Oil Pressure Switch Removal and Installation 
- Oil Pressure Switch Inspection 
- Engine Coolant Temperature (ECT) Sensor Inspection 
- Brake Fluid Level Switch Inspection 
- Parking Brake Switch Inspection 
- Door Switch (Front / Rear / Rear End Door) Inspection 
- Outside Air Temperature Sensor Removal and Installation (If Equipped) 
- Outside Air Temperature Sensor Inspection (If Equipped) 
- Instrument Panel Removal and Installation 
- Information Display (Clock) Removal and Installation 
- Audio Unit Removal and Installation 
- Front Speaker Removal and Installation 
- Rear Speaker Removal and Installation (5 Door Model) 
- Rear Speaker Removal and Installation (3 Door Model) 
- GPS Antenna Removal and Installation (If Equipped) 
- Horn Removal and Installation 
- Horn Inspection 
- Horn Relay Inspection 
- Antenna Base Removal and Installation 
- Remote Audio Control Switch Removal and Installation 
- Remote Audio Control Switch Inspection 
- Specifications 
- Tightening Torque Specifications 
- Wipers / Washers 
- Diagnostic Information and Procedures 
- Front Wiper and Washer Symptom Diagnosis 
- Rear Wiper and Washer Symptom Diagnosis (If Equipped) 
- Headlight Washer Symptom Diagnosis (If Equipped) 
- Headlight Washer Operation Inspection 
- Inspection of Headlight Washer Control Module and Its Circuit 
- Repair Instructions 
- Wipers and Washers Components 
- Washer Tank and Washer Pump Removal and Installation 
- Washer Pump Inspection 
- Windshield Wiper Removal and Installation 
- Windshield Wiper Motor Inspection 
- Rear Wiper Removal and Installation (If Equipped) 
- Rear Wiper Motor Inspection (If Equipped) 
- Windshield Wiper and Washer Switch Removal and Installation 
- Windshield Wiper and Washer Switch Inspection 
- Rear Wiper and Washer Switch Removal and Installation 
- Rear Wiper and Washer Switch Inspection 
- Rear Wiper Relay Removal and Installation 
- Rear Wiper Relay Inspection 
- Headlight Washer Switch Inspection (If Equipped) 
- Headlight Washer Pump Removal and Installation (If Equipped) 
- Headlight Washer Nozzle Removal and Installation (If Equipped) 
- Specifications 
- Tightening Torque Specifications 
- Glass / Windows / Mirrors 
- General Description 
- Rear End Door Window Defogger System Description 
- Windshield Construction 
- Rear Quarter Window Construction 
- Diagnostic Information and Procedures 
- Rear End door Window Defogger Symptom Diagnosis 
- Power Window Control System Symptom Diagnosis 
- Power Door Mirror Control System Symptom Diagnosis (If Equipped) 
- Door Mirror Heater Symptom Diagnosis (If Equipped) 
- Repair Instructions 
- Windshield Removal and Installation 
- Rear Quarter Window Removal and Installation 
- Front Door Window Components 
- Front Door Glass Removal and Installation 
- Front Door Window Regulator Removal and Installation 
- Front Door Window Regulator Inspection 
- Rear Door Window Components 
- Rear Door Glass Removal and Installation 
- Rear Door Window Regulator Removal and Installation 
- Rear Door Window Regulator Inspection 
- Rear End Door Window Components 
- Rear End Door Glass Removal and Installation 
- Rear End Door Window Defogger Relay Inspection 
- Rear End Door Window Defogger Wire Inspection 
- Rear End Door Window Defogger Wire Repair 
- Power Window Main Switch Inspection 
- Power Window Sub Switch Inspection 
- Door Mirror Components 
- Door Mirror Removal and Installation 
- Power Door Mirror Switch Inspection (If Equipped) 
- Power Door Mirror Actuator Inspection (If Equipped) 
- Door Mirror Heater Inspection (If Equipped) 
- Door Mirror Heater Relay Inspection (If Equipped) 
- Special Tools and Equipment 
- Recommended Service Material 
- Security and Locks 
- General Description 
- Key Coding Construction 
- Component Location 
- Power Door Lock and Keyless Entry System Component Location 
- Diagnostic Information and Procedures 
- Power Door Lock System Symptom Diagnosis 
- Power Door Lock System Operation Inspection 
- Keyless Entry System Symptom Diagnosis (If Equipped) 
- Keyless Entry System Operation Inspection 
- Door Lock Function of Keyless Start System Symptom Diagnosis (If Equipped) 
- Repair Instructions 
- Front Door Lock Assembly Components 
- Front Door Lock Assembly Removal and Installation 
- Front Door Lock Assembly Inspection 
- Power Door Lock Switch Inspection 
- Door Key Cylinder Switch Inspection 
- Power Door Lock Actuator Inspection (If Equipped) 
- Rear Door Lock Assembly Components 
- Rear Door Lock Assembly Removal and Installation 
- Rear Door Lock Assembly Inspection 
- Rear End Door Lock Assembly Components 
- Rear End Door Lock Assembly Removal and Installation 
- Rear End Door Lock Assembly Inspection 
- Replacement of Transmitter Battery 
- Programming Transmitter Code for Keyless Entry System (Vehicle without Keyless Start System) 
- Keyless Entry Receiver Removal and Installation 
- Keyless Entry Receiver and Its Circuit Inspection 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Seats 
- Diagnostic Information and Procedures 
- Front Seat Heater Symptom Diagnosis (If Equipped) 
- Repair Instructions 
- Front Seat Components 
- Front Seat Removal and Installation 
- Front Seat Heater Switch (Driver and Passenger Side) Inspection (If Equipped) 
- Front Seat Heater Wire Inspection (If Equipped) 
- Rear Seat Components 
- Rear Seat Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Interior Trim 
- Repair Instructions 
- Floor Carpet Removal and Installation 
- Head Lining Removal and Installation 
- Console Box Components

- Sun Roof / T-Top / Convertible Top 
- General Description 
- Power Sliding (Sun) Roof System Description 
- Diagnostic Information and Procedures 
- Power Sliding (Sun) Roof System Symptom Diagnosis 
- Repair Instructions 
- Sliding (Sun) Roof Glass Components 
- Sliding (Sun) Roof Glass Removal and Installation 
- Sliding (Sun) Roof Glass Adjustment 
- Sliding (Sun) Roof Switch Inspection 
- Sliding (Sun) Roof Motor Removal and Installation 
- Sliding (Sun) Roof System Circuit and Motor Inspection 
- Sliding (Sun) Roof Assembly Components 
- Sliding (Sun) Roof Assembly Removal and Installation 
- Sliding (Sun) Roof Assembly Disassembly and Reassembly 
- Hood / Fenders / Doors 
- Repair Instructions 
- Hood Removal and Installation 
- Hood Inspection and Adjustment 
- Front Fender Components 
- Front Fender Removal and Installation 
- Front Door Assembly Components 
- Front Door Assembly Removal and Installation 
- Rear Door Assembly Components 
- Rear Door Assembly Removal and Installation 
- Rear End Door Assembly Components 
- Rear End Door Assembly Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Special Tools and Equipment 
- Recommended Service Material 
- Body Structure 
- Repair Instructions 
- Front Bumper Components 
- Rear Bumper Components 
- Cowl Top Components 
- Specifications 
- Body Dimensions 
- Panel Clearance 
- Paint / Coatings 
- General Description 
- Anti-Corrosion Treatment Construction 
- Plastic Parts Finishing 
- Component Location 
- Sealant Application Areas 
- Under Coating Application Areas 
- Anti-Corrosion Compound Application Area 
- Exterior Trim 
- Repair Instructions 
- Roof Drip Molding Removal and Installation (If Equipped) 
- Roof Rail Removal and Installation (If Equipped) 
- Splash Guard Removal and Installation (If Equipped)

CONTROL SYSTEMS

- Precautions 
- Precautions for Control Systems 
- Cruise Control System 
- General Description 
- Cruise Control System Construction 
- Components and Functions of Cruise Control System 
- Cancel Conditions of Cruise Control System 
- Input / Output Diagram 
- Schematic and Routing Diagram 
- Cruise Control System Wiring Diagram 
- Diagnostic Information and Procedures 
- Cruise Control System Symptom Diagnosis 
- Inspection of Cruise Control System Circuit 
- Repair Instructions 
- Cruise Control Switch Removal and Installation 
- Cruise Control Switch Inspection 
- CPP Switch (for Cruise Control) Removal and Installation 
- Clutch Pedal Position (CPP) Switch (for Cruise Control) Inspection and Adjustment 
- Stop (Brake) Lamp Switch Removal and Installation 
- Stop (Brake) Lamp Switch Inspection 
- ECM Removal and Installation 
- Specifications 
- Tightening Torque Specifications 
- Body Electrical Control System 
- Precautions 
- Precautions in Diagnosing Trouble 
- General Description 
- BCM General Description 
- CAN Communication for BCM 
- Theft Deterrent Light 
- Schematic and Routing Diagram 
- Body Electrical Control System Wiring Circuit Diagram 
- Connector Layout Diagram of BCM 
- Component Location 
- BCM and Related System Component Location 
- Diagnostic Information and Procedures 
- BCM Self-Diagnosis Function 
- Body Electrical Control System Check 
- Scan Tool Data 
- DTC Table 
- DTC Check 
- DTC Clearance 
- BCM Power Circuit and Ground Circuit Check 
- DTC B1133 (DTC No. 1133): Battery Voltage Too High 
- DTC B1141 / DTC B1142 / DTC B1143 (No. 1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction 
- DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction 
- DTC B1157 (No. 1157) Air Bag Deployment Signal Input 
- DTC B1170 (No. 1170): EEPROM access error 
- DTC U1073 (No. 1073): Control Module Communication Bus Off 
- DTC U1100 (No. 1100): Lost Communication with ECM 
- DTC U1101 (No. 1101): Lost communication with TCM 
- DTC U1144 (No. 1144): Lost Communication with Keyless Start Control Module

- Inspection of BCM and its Circuits 
- Repair Instructions 
- BCM Removal and Installation 
- Outside Air Temperature Sensor Removal and Installation 
- Outside Air Temperature Sensor Inspection 
- DRL Function Setting Procedure 
- Special Tools and Equipment 
- Special Tool 
- Immobilizer Control System 
- Precautions 
- Precautions in Diagnosing Troubles 
- Precaution in Replacing ECM 
- Precautions in Handling Immobilizer Control System 
- General Description 
- Immobilizer Control System Introduction 
- Immobilizer Control System Components Location 
- On-Board Diagnostic System Description (Self-diagnosis Function) 
- Schematic and Routing Diagram 
- Immobilizer Control System Wiring Circuit Diagram 
- Diagnostic Information and Procedures 
- Immobilizer Control System Check 
- Diagnostic Trouble Code (DTC) Check 
- Diagnostic Trouble Code (DTC) Clearance 
- Diagnostic Trouble Code (DTC) Table 
- Scan Tool Data 
- Immobilizer Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop 
- Immobilizer Indicator Lamp Remains ON after Engine Start 
- DTC P1614: Transponder Response Error 
- DTC P1615: Steering Lock Unit Communication Error (for Vehicle with Keyless Start System) 
- DTC P1616: Unregistered Keyless Start Control Module (for Vehicle with Keyless Start System) 
- DTC P1618: Keyless Start Control Module CAN Communication Error (for Vehicle with Keyless Start System) 
- DTC P1621: Immobilizer Communication Line Error 
- DTC P1622: EEPROM Error 
- DTC P1623: Unregistered Transponder 
- DTC P1625: Immobilizer Antenna Error 
- DTC P1636: Immobilizer Information Registration Failure 
- DTC P1638: Immobilizer Information Mismatched 
- Inspection of Immobilizer Control Module (ICM) and Its Circuit 
- Repair Instructions 
- Immobilizer Control Module (ICM) Removal and Installation 
- Registration of the Ignition Key 
- Procedure after ECM Replacement 
- Special Tools and Equipment 
- Special Tool 
- Keyless Start System 
- General Description 
- Keyless Start System Description 
- Parts and Functions 
- Keyless Engine Start Function 
- Door Lock Function of Keyless Start System 
- Operation Area of Remote Controller 
- Alarm Function 
- CAN Communication of Keyless Start System 
- Schematic and Routing Diagram 
- Keyless Start System Electric Wiring Circuit Diagram 
- Diagnostic Information and Procedures 
- Precautions in Diagnosing Troubles 
- Self-Diagnosis Function 
- Keyless Start System Diagnosis Introduction 
- Keyless Start System Check 
- Customer questionnaire (example) 
- Key Indicator Lamp Check 
- DTC Check 
- DTC Table 
- DTC Clearance 
- Keyless Start System Symptom Diagnosis 
- Keyless Start System Operation Inspection 
- Door Lock Operation (Keyless Start System) 
- Inspection of Keyless Start Control Module and Its Circuits 
- No DTC Detection After Performing DTC Check 
- Key Indicator Lamp Circuit Check (Key indicator lamp doesn’t light when ignition knob switch is pushed.) 
- Keyless Start Control Module Power and Ground Circuit Check 
- DTC No. 11: Communication Error with Steering Lock Unit 
- DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit Malfunction 
- DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM reading error) / (EEPROM writing error) 
- DTC No. 31: Lost Communication with BCM 
- DTC No. 33: Control Module Communication Bus Off 
- DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request Switch Failure 
- Repair Instructions 
- Antennas and Request Switches Removal and Installation 
- Front Door (Driver and Passenger Side) Rear End Door Request Switch Inspection 
- Steering Lock Unit Removal and Installation 
- Steering Lock Unit Inspection 
- Front Door Lock Switch Inspection 
- Keyless start control module Removal and Installation 
- Remote Controller Inspection 
- Replacement of Remote Controller Battery 
- Registration Procedure for Remote Controller ID Code

Suzuki Grand Vitara (JB416-JB420) Service Manual

inicio - index

coche - car

moto

4x4

quad - buggy

camión - truck

e-mail

suzuki grand vitara

SERVICE MANUAL - REPAIR MANUAL