Vespa GTV 125
VESPA GTV 125 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - PARTS CATALOGUE
VESPA GTV 125 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - PARTS CATALOGUE - English Service Manual / Repair Manual, Parts Catalogue and Wiring Diagrams, for motorcycles Vespa GTV 125. CONTENTS: SERVICE MANUAL Characteristics - Rules - Safety rules - Maintenance rules - Vehicle identification - Dimensions and mass - Engine - Transmission - Capacities - Electrical system - Frame and suspensions - Brakes - Wheels and tyres - Carburettor - 125cc Version - Kehin - Tightening Torques - Overhaul data - Assembly clearances - Cylinder - piston assy. - Crankcase - crankshaft - connecting rod - Slot packing system - Oversizes - Products Tooling Maintenance - Maintenance chart - Carburettor - Checking the spark advance - Spark advance variation - Spark plug - Hub oil - Check - Replacement - Air filter - Engine oil - Replacement - Check - Oil pressure warning light - Checking the ignition timing - Cooling system - Braking system - Level check - Top-up - Headlight adjustment - SAS filters inspection and cleaning Troubleshooting - Engine - Poor performance - Rear wheel spins at idle - Starting difficulties - Excessive oil consumption/Exhaust smoke - Insufficient lubrication pressure - Engine tends to cut-off at full throttle - Engine tends to cut-off at idle - High fuel consumption - Transmission and brakes - Clutch grabbing or performing inadequately - Insufficient braking - Brakes overheating - Electrical system - Battery - Turn signal lights malfunction - Steering and suspensions - Heavy steering - Excessive steering play - Noisy suspension - Suspension oil leakage Electrical system - Conceptual diagrams - Ignition - Headlights and automatic starter section - Battery recharge and starting - Level indicators and enable signals section - Devices and accessories - Checks and inspections - Immobiliser - Virgin circuit - Diagnostic codes - Diagnostic code - 2 flashes - Diagnostic code - 3 flashes - Ignition circuit - No spark plug - Battery recharge circuit - Stator check - Voltage regulator check - Recharge system voltage check - Choke Inspection - Turn signals system check - Fuses - Dry-charge battery - Battery installation Engine from vehicle - Exhaust assy. Removal - Removal of the engine from the vehicle Engine - Automatic transmission - Transmission cover - Air duct - Removing the driven pulley shaft bearing - Refitting the driven pulley shaft bearing - Baffle roller - Metallic roller - Removal - Refitting - Removing the driven pulley - Inspecting the clutch drum - Removing the clutch - Inspecting the clutch - Pin retaining collar - Removing the driven half-pulley bearing - Inspecting the driven fixed half-pulley - Inspecting the driven sliding half-pulley - Refitting the driven half-pulley bearing - Refitting the driven pulley - Inspecting the clutch spring - Refitting the clutch - Refitting the driven pulley - Drive-belt - Removing the driving pulley - Inspecting the rollers case - Refitting the driving pulley - Refitting the transmission cover - End gear - Removing the hub cover - Removing the wheel axle - Removing the hub bearings - Removing the wheel axle bearings - Removing the driven pulley shaft bearing - Inspecting the hub shaft - Inspecting the hub cover - Refitting the wheel axle bearing - Refitting the hub cover bearings - Refitting the hub bearings - Refitting the ub cover - Flywheel cover - Removing the hub cover - Removing the stator - Refitting the stator - Refitting the flywheel cover - Flywheel and starting - Removing the flywheel magneto - Inspecting the flywheel components - Refitting the flywheel magneto - Refitting the starter motor - Cylinder assy. and timing system - Removing the intake manifold - Removing the rocker-arms cover - Removing the timing system drive - Removing the cam shaft - Removing the cylinder head - Removing the valves - Removing the cylinder - piston assy. - Inspecting the small end - Inspecting the wrist pin - Inspecting the piston - Inspecting the piston rings - Removing the piston - Choosing the gasket - Refitting the piston rings - Refitting the cylinder - Inspecting the cylinder head - Inspecting the timing system components - Inspecting the valve sealings - Inspecting the valve housings - Inspecting the valves - Inspecting the springs and half-cones - Refitting the valves - Inspecting the cam shaft - Refitting the head and timing system components - Refitting the rocker-arms cover - Refitting the intake manifold - Crankcase - crankshaft - Splitting the crankcase halves - Inspecting the crankshaft alignment - Inspecting the crankcase halves - Inspecting the crankshaft plain bearings - Refitting the crankcase halves - Lubrication - Conceptual diagrams - Oil pressure check - Crankshaft oil seals - Refitting - Oil pump - Removing the oil sump - Inspecting the by-pass valve - Refitting the oil sump - SAS valve - Inspecting the one-way valve - Inspecting the cut-off - Fuel supply - Removing the carburettor - Kehin - Refitting the carburettor - Kehin - Level check - Kehin - Inspecting the valve and needle - Kehin - Inspecting the automatic choke device - Kehin - Adjusting the idle Suspensions - Front - Removing the front wheel - Front wheel hub overhaul - Refitting the front wheel - Steering column - Removal - Overhaul - Refitting - Front shock absorber - Removal - Refitting - Shock-absorber - calliper bracket - Overhaul - Rear - Removing the rear wheel - Refitting the rear wheel - Swing-arm - Removal - Overhaul - Refitting - Shock absorbers - Removal - Refitting - Exhaust bracket - Removal - Refitting - Centre-stand - Side stand Braking system - Rear brake calliper - Removal - Overhaul - Refitting - Front brake calliper - Removal - Overhaul - Refitting - Rear brake disc - Removal - Refitting - Disc Inspection - Front brake disc - Removal - Refitting - Disc Inspection - Front brake pads - Removal - Refitting - Rear brake pads - Removal - Refitting - Fill - Front - Brake fluid level check - Front brake pump - Removal - Overhaul - Refitting Cooling system - Water pump - overhaul - Check Chassis - Seat - Rear rack - Instrument panel - Headlight assy. - Knee-guard - Removing the ignition key-switch when on *off* - Removing the ignition key-switch when on *lock* - Front wheel housing - Taillight assy. - Footrest - Side fairings - Rear mudguard - Helmet bay - Fuel tank - Rear central cover - Front mudguard - Radiator fan - Front central cover Pre-delivery - Aesthetic inspection - Tightening torques inspection - Electrical system - Levels check - Road test - Static test - Functional inspection Time - Engine - Crankcase - Crankshaft - Cylinder assy. - Cylinder head assy. - Rocker arms support assy. - Cylinder head cover - Chain tensioner - Oil filter - Driven pulley - Oil pump - Final gear assy. - Driving pulley - Transmission cover - Starter motor - Flywheel magneto - Carburettor - Exhaust pipe - Air cleaner - Frame - Centre-stand - Footrests - Rear cover - Underseat compartment - Mudguard - Fuel tank - Expansion tank - Rear shock-absorber - Steering column bearings - Handlebar covers - Handlebar components - Swing-arm - Brake hoses - Seat - Instrument panel - Rear rack - Locks - Turn signal lights - Front wheel - Rear wheel - Electric devices - Front suspension PARTS CATALOGUE WIRING DIAGRAMS
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