Victory Vegas, Kingpin, 8-Ball

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VICTORY VEGAS, KINGPIN, 8-BALL - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING

- English Workshop Manual, to vehicles Victory Vegas, Kingpin, 8-Ball.

CONTENTS:

2008 VEGAS, VEGAS LOW, VEGAS 8-BALL, KINGPIN, KINGPIN TOUR, KINGPIN 8-BALL, WORKSHOP MANUAL PN 9921242

- Foreword 
- Trademarks

CH1 GENERAL / ROUTING 
- General information 
--- Service rules 
- Safety information 
--- Understanding safety labels & instructions 
- Specifications - vegas 
--- Vegas specifications 
--- Vegas specifications (cont.) 
- Specifications - kingpin 
--- Kingpin specifications 
--- Kingpin specifications (cont.) 
- Vehicle loading 
--- Weight capacity - top box and saddlebags 
--- Loading examples for gross vehicle weight rating (gvwr) - vegas“ 
--- Loading examples for gross vehicle weight rating (gvwr) - kingpin“ 
- Refinishing 
--- Victory touch-up and refinishing paint 
--- Victory detail and finish restorer kits 
--- Painting terms 
--- Paint colors by model 
--- Paint color codes 
- Vehicle information 
--- Vehicle identification number (vin) 
--- Model number 
--- Vin number location 
--- Manufacturer label 
--- Engine number location 
--- Key identification number 
- Publications & technical literature 
--- Publication part numbers 
--- Material safety data sheet (msds) 
- Break in period 
--- Break-in procedure 
- Emissions 
--- Emission control systems 
--- Emission sources 
--- Exhaust emission control 
--- Noise emission control system 
--- Crankcase emission control 
--- Evaporative emission control (california models) 
- Instruments 
--- Speedometer (a) 
--- Tachometer (b) 
--- Odometer (c) 
--- Trip odometer (d) 
- Indicator lights 
- Special service tools 
--- General & precision measurement 
--- Tune up & maintenance 
--- Electrical 
--- Engine, clutch, & transmission 
--- Steering & suspension 
--- Wheel & tire 
--- Fuel system & fuel injection 
--- Tool ordering information 
- Transporting and securing the motorcycle 
--- Guidelines 
- Routing diagrams 
--- Wire harness - right rear frame 
--- Wire harness - right side 
--- Wire harness - left side 
--- Wire harness - under seat 
- Wire harness connector locations 
--- Wire harness front view 
--- Wire harness right side view / top view 
- Reference 
--- Sae tap drill sizes 
--- Metric tap drill sizes 
--- Decimal equivalents 
--- Fahrenheit to celsius 
--- Measurement conversion chart

CH2 MAINTENANCE 
- Tune up specifications 
--- Tune up 
--- Oil change 
- Fastener torque specifications 
--- Maintenance items 
- Special tools 
--- Maintenance tools 
- Maintenance products 
--- Lubricants / chemicals 
- Periodic maintenance 
--- Periodic maintenance interval table 
--- Air filter 
--- Engine oil level 
--- Engine oil & filter change 
--- Tires 
--- Cable inspection / lubrication 
--- Throttle free play adjustment 
--- Front brake lever lubrication 
--- Clutch lever lubrication (cable) 
--- Hydraulic clutch lever lubrication 
--- Clutch lever free play (cable) 
--- Front brake lever inspection 
--- Front brake lever reach 
--- Brake pedal pivot lubrication (footpegs) 
--- Brake pedal free play (footpegs) 
--- Shift pedal pivot lubrication 
--- Gear shift pedal adjustment 
--- Shift pedal / brake pedal lubrication / freeplay (floorboard) 
--- Brake / clutch fluid level inspection 
--- Front brake pad inspection 
--- Rear brake pad inspection 
--- Crankcase ventilation system 
--- Evaporative emission control system (california models) 
--- Fuel pre-filter inspection 
--- Fuel system inspection 
--- Fuel tank vent inspection (49 state) 
--- Spark plug removal & inspection 
--- Spark plug installation 
--- Battery 
--- Battery charging 
--- Battery storage 
--- Battery inspection 
--- Battery removal 
--- Battery installation 
--- Engine compression test 
--- Engine compression test (wet) 
--- Sprocket inspection 
--- Drive belt inspection 
--- Drive belt tension - inspection 
--- Drive belt adjustment / alignment 
--- Fuse replacement 
--- Headlight aim inspection 
--- Headlamp aim adjustment 
--- Sidestand inspection 
--- Sidestand & spring removal 
--- Sidestand pad inspection 
--- Sidestand pad replacement 
--- Rear suspension / swingarm inspection 
--- Ride height measurement (rear shock spring pre-load) 
--- Ride height adjustment 
--- Fasteners 
--- Front suspension inspection 
--- Steering head / front wheel inspection 
--- Cleaning 
--- Waxing, polishing, applying protectants

--- Storage

CH3 FRAME / BODY / EXHAUST 
- Safety 
--- General precautions 
--- Special tools 
--- Troubleshooting 
- Body 
--- Side cover removal 
--- Ignition switch / iac cover removal / installation 
--- Seat removal (vegas) 
--- Passenger seat removal (vegas) 
--- Seat removal (kingpin) 
--- Passenger seat removal (kingpin) 
--- Rear fender removal (vegas) 
--- Rear fender installation 
--- Rear fender removal (kingpin) 
--- Rear fender installation 
--- Exhaust muffler 
--- Exhaust head pipe 
--- Front fender 
--- Saddlebags 
--- Top box (kingpin tour) 
--- Top box support (kingpin tour) 
--- Windshield

CH4 LUBRICATION & COOLING 
- Oiling system 
--- Operation 
--- Troubleshooting 
--- Special tools 
- Oiling system data 
--- Specifications - lubrication 
- Oil flow 
--- Diagram 
- Oil cooler 
--- Assembly view - oil cooler and lines 
--- Oil cooler inspection / cleaning 
--- Oil cooler removal 
--- Oil cooler / line installation 
- Oil pressure inspection 
--- Lubrication oil pressure 
--- Cooling oil flow inspection 
- Oil pump 
--- Oil pump removal 
--- Oil pressure relief valves 
--- Oil pump inspection 
--- Oil pump disassembly 
--- Oil pump assembly 
--- Oil pump installation

CH5 FUEL SYSTEM / FUEL INJECTION 
- Safety precautions 
--- Fuel safety 
- Specifications 
--- Fuel system specifications 
- Special tools 
--- Fuel system service tools 
- Troubleshooting 
--- Basics troubleshooting 
--- Throttle body flow 
--- Idle stop screw 
- Service precautions 
--- Efi system precautions 
- Fuel system assembly views 
--- Fuel tank hose connection - 49 state models 
--- Fuel tank hose connection - california models 
--- Fuel tank / fuel cap mounting assembly view 
--- Fuel level sensor / fuel pump assembly view 
--- Idle air control assembly view 
--- Air intake assembly view 
- Fuel system service 
--- Fuel tank removal 
--- Fuel system depressurization 
--- Fuel tank installation 
--- Fuel pump access plug removal 
--- Fuel pump removal 
--- Fuel pump installation 
--- Fuel pump access plug installation 
--- Fuel tank vent inspection 
--- Priming the fuel system 
--- Fuel pump circuit diagram 
--- Fuel level sensor resistance test 
--- Fuel pump electrical diagnostics 
--- Fuel pump supply voltage test 
--- Battery voltage not reaching fuel pump 
--- Fuel pump current draw test 
--- Fuel pump pressure inspection 
--- Idle air control removal 
- Efi system components 
--- Fuel injection component locations 
--- Fuel injection assembly view 
--- Fuel rail / fuel injector removal 
--- Fuel rail installation 
- Fuel injection system testing and diagnostics 
--- Fuel injection system - overview of operation 
--- Idle air control (iac) - overview of operation 
--- Self-diagnostic feature 
--- Pcm connector map 
--- Viewing and clearing fault codes 
--- Blink code access 
--- Sensor diagnostics - important information to understand before you begin 
--- Fault codes 
--- Pcm harness connector test precautions 
--- Pcm connector removal 
--- Pcm removal 
- Sensor tests 
--- Throttle position sensor (tps) diagnostics 
--- Temperature & manifold absolute pressure sensor (tmap) diagnostics 
--- Air temperature sensor (ats) diagnostics 
--- Cylinder head temperature sensor (cht) diagnostics 
--- Vehicle speed sensor test 
--- Neutral light / overdrive switch test 
--- Memory check sum error 
--- Crankshaft position sensor diagnostics 
--- Battery voltage at pcm diagnostics 
- Digital wrench 
--- Using digital wrench™ diagnostic software 
--- Tools 
--- Diagnostic software version 
--- Tps calibration not required 
--- Digital wrench‘ features 
--- Digital wrench screen examples 
--- Digital wrench screen examples 
--- Digital wrench screen examples 
--- Reprogramming the powertrain control module (pcm) process overview 
--- Reprogramming tips 
--- Reprogramming process 
- Troubleshooting 
--- Fuel system troubleshooting 
--- Fuel system troubleshooting (cont.) 
--- Fuel system troubleshooting (cont.) 
--- Fuel system troubleshooting (cont.)

CH6 ENGINE REMOVAL & INSTALLATION 
- Overview - engine removal 
--- General 
--- Specifications 
--- Special tools 
- Torque values 
--- Engine mounting 
--- Suspension minor pivot (sider bracket) / rear engine 
--- Foot rest supports 
- Engine removal 
--- Preparation for engine removal 
--- Removing engine from frame 
--- Injector removal 
- Engine installation 
--- Preparation

CH7 CYLINDER HEAD / VALVE TRAIN 
- General information 
--- Important notes 
--- Special tools 
- Data - cylinder head 
--- Specifications 
- Torque values and assembly views 
--- Cam drive & valve cover 
--- Camshaft carrier/ rocker arm 
--- Cylinder head 
--- Camshaft timing quick reference 
- Cylinder head service 
--- Camshaft drive cover 
--- Valve cover removal 
--- Valve cover installation 
--- Cam chain tensioner removal 
--- Cam chain tensioner inspection 
--- Cam chain tensioner installation

--- Camshaft chain & sprocket removal 
--- Rocker arm removal 
--- Rocker arm & shaft inspection 
--- Camshaft inspection 
--- Cylinder head removal 
--- Cylinder head disassembly 
--- Cylinder head inspection 
--- Valve spring free length inspection 
--- Valve inspectimon 
--- Valve inspection 
--- Valve guide removal / installation 
--- Valve seat inspection 
--- Valve seat reconditioning 
--- Cylinder head assembly 
--- Cylinder head assembly 
--- Cylinder head installation 
--- Camshaft & rocker arm installation 
--- Camshaft timing - rear cylinder 
--- Camshaft chain guide installation 
--- Camshaft timing - front cylinder 
--- Troubleshooting, cylinder head and valve train

CH8 CYLINDER & PISTON 
- Cylinder & piston 
--- General 
--- Base gasket sealing & cylinder stud torque 
--- Piston ring profile and orientation 
--- Specifications 
--- Special tools 
--- Cylinder removal 
--- Cylinder inspection 
--- Cylinder bore measurement 
--- Piston to cylinder clearance worksheet 
--- Cylinder warpage measurement 
--- Piston & piston ring removal 
--- Piston & piston ring inspection 
--- Piston pin / pin bore inspection 
--- Cylinder stud replacement 
--- Piston ring installation 
--- Piston installation 
--- Cylinder installation 
--- Troubleshooting, cylinder & piston 
--- Troubleshooting (cont.)

CH9 CLUTCH / PRIMARY / SHIFT 
- General 
--- Service information 
- Specifications 
--- General 
--- Service / maintenance 
- Special tools 
--- Primary drive special tools 
- Assembly views & torque values 
--- Clutch (cable) 
--- Clutch (hydraulic) 
--- Shift linkage / footrest - fastener torque 
--- Primary cover 
--- Shift mechanism 
- Service procedures 
--- Cap plate & cap plate seal removal 
--- Cap plate & cap plate seal installation 
--- Clutch pinion shaft removal 
--- Clutch pinion shaft bearing inspection 
--- Clutch pinion shaft seal removal & installation 
--- Clutch pinion shaft installation 
--- Primary cover removal

--- Shift ratchet removal & inspection 
--- Shift ratchet installation 
--- Shift shaft bearing & seal replacement 
--- Primary cover installation 
--- Locking the crankshaft 
- Clutch service 
--- Clutch assembly view & torque 
--- Clutch removal 
--- Clutch disassembly 
--- Clutch inspection 
--- Clutch assembly 
--- Clutch installation 
--- Primary drive assembly view & torque 
--- Torque compensator removal 
--- Torque compensator inspection 
--- Torque compensator installation 
--- Rotor (flywheel) removal 
--- Rotor (flywheel) installation 
--- Split gear removal 
--- Split gear inspection 
--- Split gear installation 
- Starter drive 
--- Starter drive removal 
--- Starter gear inspection 
--- Starter clutch removal / inspection 
- Primary drive gear 
--- Primary drive gear removal / inspection 
--- Starter torque limit clutch inspection 
--- Primary drive gear installation 
--- Starter gear / starter clutch installation 
- Troubleshooting 
--- Troubleshooting

CH10 TRANSMISSION & CRANKSHAFT 
- General 
--- Service information 
- Special tools 
--- Crankcase / crankshaft / connecting rod special tools 
- Specifications 
--- Drive train 
--- Connecting rod and crankshaft specifications 
- Assembly views & torque values 
--- Crankcase components 
--- Crankshaft / connecting rod / crankcase torque pattern 
--- Crankcase bolt length and torque pattern 
- Crankcase / transmission service 
--- Crankcase separation 
--- Transmission 6 spd assembly view 
--- Transmission 5 spd assembly view 
--- Mainshaft / clutch shaft 6 spd assembly view 
--- Countershaft 6 spd assembly view 
--- Shift drum / fork 5 & 6 spd assembly view 
--- Power delivery 
--- Transmission removal 
--- Clutch shaft inspection / removal 
--- Transmission inspection 
--- Crankshaft removal 
--- Connecting rod side clearance inspection 
--- Connecting rod removal / identification 
--- Connecting rod inspection (big end) 
--- Connecting rod bearing inspection 
--- Connecting rod bearing clearance inspection (typical) 
--- Connecting rod bearing selection 
--- Crankshaft inspection 
--- Connecting rod installation 
--- Crankshaft cleaning 
--- Main bearing inspection 
--- Main bearing oil clearance inspection 
--- Left crankcase assembly 
--- Right crankcase assembly 
--- Crankcase reed valve assembly removal & inspection 
--- Crankshaft installation 
--- Transmission installation 
- Balance shaft 
--- Balance shaft removal & inspection 
--- Balance shaft installation 
- Crankcase 
--- Crankcase assembly & sealing 
- Troubleshooting 
--- Troubleshooting

CH11 DRIVE LINE 
- Special tools 
--- Drive line special tools 
- Assembly views & torque values 
--- Drive line fastener torques 
--- Drive sprocket fastener torques 
--- Belt guard fastener torque 
- Drive belt 
--- Belt inspection 
--- Belt removal 
--- Belt installation 
- Drive sprocket 
--- Drive sprocket removal 
--- Drive sprocket inspection 
--- Drive sprocket installation 
- Rear sprocket 
--- Rear sprocket removal 
--- Rear sprocket inspection 
--- Rear sprocket installation 
- Troubleshooting 
--- Troubleshooting

CH12 FRONT SUSPENSION & CONTROLS 
- General 
--- Important information 
- Special tools 
--- Special tools 
- Maintenance products 
--- Maintenance products 
- Torque specifications 
--- Fastener torque specifications 
- Specifications 
--- Specifications - kingpin 
--- Specifications - vegas 
- Assembly views & torque 
--- Assembly view - handlebar 
--- Assembly view - handlebar riser 
--- Clutch (cable) 
--- Clutch (hydraulic) 
--- Assembly view, front fork attachments - vegas 
--- Assembly view, triple clamp / front axle - vegas 
--- Assembly view, front fork - vegas 
--- Assembly view, front wheel - vegas (cast) 
--- Assembly view, front fork attachments - kingpin 
--- Assembly view, front axle - kingpin 
--- Assembly view, front fork / triple clamp - kingpin 
--- Assembly view, front wheel - kingpin (cast) 
--- Assembly view, billet front wheels 
--- Heated grips 
- Service procedures 
--- Handlebar removal (all models) 
--- Handlebar installation 
--- Clutch cable 
--- Throttle cable 
--- Front wheel removal 
--- Front axle inspection 
--- Front wheel inspection 
--- Brake disc removal 
--- Brake disc installation 
--- Front wheel bearing inspection 
--- Front wheel bearing removal 
--- Front wheel bearing installation 
--- Front wheel installation 
--- Front fork removal - kingpin 
--- Front fork disassembly - kingpin 
--- Front fork inspection - kingpin 
--- Front fork assembly - kingpin 
--- Front fork installation - kingpin 
--- Front fork removal - vegas 
--- Front fork disassembly - vegas 
--- Front fork inspection - vegas 
--- Front fork assembly - vegas 
--- Front fork installation - vegas 
--- Headlamp removal 
--- Triple clamp removal 
--- Front fork installation / steering head bearing adjustment 
--- Speedometer / tachometer 
- Troubleshooting 
--- Troubleshooting 
--- Troubleshooting (cont.)

CH13 REAR SUSPENSION 
- General information 
--- Warnings and precautions 
- Tire pressure 
--- Tire pressure table 
- Special tools 
--- Special tools 
- Specifications 
--- Specifications - rear wheel and suspension 
- Assembly views & torque 
--- Assembly view - rear wheel 
--- Assembly view - rear hub (billet) 
--- Assembly view - rear wheel (cast) 
--- Assembly view - swingarm (cast) / rear wheel / axle 
--- Assembly view - swingarm (chrome) / rear wheel / axle 
--- Assembly view - swingarm & suspension linkage 
- Rear shock service data 
--- Rear shock absorber 
- Service procedures 
--- Rear wheel removal 
--- Rear axle inspection 
--- Rear wheel inspection 
--- Rear wheel bearing inspection 
--- Wheel bearing removal 
--- Wheel bearing installation 
--- Brake disc removal 
--- Brake disc installation 
--- Rear sprocket removal 
--- Rear sprocket installation 
--- Rear wheel installation 
--- Shock absorber removal 
--- Shock absorber inspection 
--- Shock absorber installation 
- Swingarm 
--- Swing arm removal 
--- Swing arm bushings / bearing replacement 
--- Swing arm installation 
- Troubleshooting 
--- Troubleshooting

CH14 TIRES / WHEELS 
- General / safety 
--- Warnings / precautions 
- Tire data 
--- Tire pressure / loading 
- Wheel data 
--- Wheel specifications 
- Special tools 
--- Tire special tools 
- Tire inspection 
--- Tire wear patterns & general causes 
--- Ozone cracking 
--- Front tire cupping 
- Tire changing 
--- General 
- Tire removal 
--- Tire removal (typical) 
- Wheel inspection 
--- Visual inspection & runout 
--- Tire repair precautions 
- Valve stem 
--- Tire valve inspection 
--- Tire valve installation 
- Tire installation 
--- Tire mounting 
- Tire balancing 
--- Tire balancing 
- Troubleshooting 
--- Troubleshooting

CH15 BRAKES 
- Brake system safety 
--- General 
- Specifications 
--- General specifications 
- Torque specifications 
--- Brake system torque specifications 
- Special tools 
--- Brake service special tools 
- Assembly views & routing 
--- Front brake line routing - single front disc 
--- Rear brake line routing (footpegs) 
--- Rear brake line routing - swingarm area (footpegs)

--- Rear brake line route / torque (floorboards) 
- Master cylinders 
--- Front brake / clutch master cylinder 
--- Rear brake master cylinder 
- Calipers 
--- Front brake caliper 
--- Rear brake caliper 
- Brake system service 
--- Brake fluid replacement & bleeding precautions 
--- Brake bleeding / fluid change 
--- Front brake pad replacement 
--- Rear brake pad replacement 
--- Brake disc inspection (front & rear) 
--- Front master cylinder / clutch master cylinder service 
--- Front master cylinder installation 
--- Front caliper service 
--- Front caliper service (cont) 
--- Front caliper installation 
--- Rear master cylinder service 
--- Rear master cylinder installation 
--- Rear caliper service 
--- Rear caliper installation 
- Troubleshooting 
--- Troubleshooting

CH16 CHARGING SYSTEM & BATTERY 
- Important information 
--- General 
--- Battery safety 
- Specifications 
--- General 
--- Charging system & alternator 
--- Fastener torque 
--- Special tools 
--- Regulator / rectifier 
- Battery 
--- Battery removal 
--- Battery installation 
--- Battery box 
--- Battery charging - new battery 
--- Battery charging (in service) 
--- Battery inspection 
- Diagnostics 
--- Troubleshooting 
--- Battery load test 
--- Current drain inspection 
--- Regulated voltage / amperage output inspection 
--- Stator ac voltage output inspection 
--- Stator resistance inspection 
--- Stator windings to ground inspection 
--- Voltage drop: rectifier / regulator to battery(+) 
--- Stator removal 
--- Stator installation 
--- Flywheel removal 
--- Rectifier / regulator connector inspection 
--- Diode leakage test 
--- Regulator / rectifier test 
--- Rectifier / regulator replacement

CH17 IGNITION 
- General 
--- Safety information 
- Specifications 
--- Ignition system 
- Torque values 
--- Ignition system 
- Special tools 
--- Ignition system 
- Troubleshooting 
--- Basics 
--- Test lead adapter kit 
--- Pcm connector map 
--- Ignition system test flowchart 
--- Battery voltage inspection: test 1 
--- Spark inspection: test 2 
--- Coil high tension leads: test 3 
--- Ignition coil signal - test 4 
--- Ignition coil resistance - test 5 
--- Crankshaft position sensor (cps) resistance inspection: test 6 
--- Crank position sensor circuit and signal test 6a 
--- Ground circuit inspection: test 5 
--- Ignition coil removal 
--- Ignition coil installation 
--- Ignition switch removal

CH18 ELECTRIC STARTER 
- General 
--- Safety information 
- Specifications 
--- Starter specifications 
--- Fastener torque specifications 
- Special tools 
--- Starter system special tools 
- Diagnostics 
--- Troubleshooting flow chart menu 
--- Starter circuit diagram 
--- Troubleshooting flow chart 1 
--- Troubleshooting flow chart 2 
--- Troubleshooting flow chart 3 
--- Battery inspection & charging procedures 
- Circuit & switch testing 
--- Battery load test 
--- Starter relay ground circuit test 
--- Neutral switch inspection 
--- Clutch switch / circuit test 
--- Clutch switch removal 
--- Clutch switch installation 
--- Starter relay positive circuit test 
--- Starter relay bypass test 
--- Starter relay to starter motor positive cable bypass test 
--- Positive side voltage drop test 
--- Negative cable bypass test 
--- Negative side voltage drop test 
--- Starter current draw test 
--- Starter motor removal 
--- Starter motor installation 
--- Starter clutch removal

CH19 WIRING / LIGHTING SYSTEMS 
- Headlamp 
--- Headlamp assembly view 
- Auto cancel turn signal system 
--- Simplified wiring diagram 
--- Auto cancel module - overview of operation 
--- Auto cancel module input / output 
--- Auto cancel turn signal system self-diagnostics 
--- Blink codes 
- Speedometer 
--- Speedometer troubleshooting 
--- Speed sensor test 
--- Speedometer circuit voltage supply test 
--- Testing for speed signal at speedometer 
- Indicator lamps 
--- Indicator lamp replacement 
--- Overdrive lamp replacement (tachometer equipped models) 
--- Overdrive light circuit 
--- Low fuel light circuit 
--- Trip odometer reset switch 
--- Trip odometer reset switch replacement 
--- Neutral / overdrive switch inspection 
--- Neutral switch removal 
- Tail light 
--- Led tail light - theory of operation 
--- Led tail light circuit diagnostics 
--- Tail light / rear turn signal / license plate module 
--- Turn signal / bulb replacement 
- Switch testing 
--- Brake light switch test 
--- Clutch switch testing

CHASSIS WIRING

ENGINE WIRING

ENGINE WIRING SPLICE LOCATION