volkswagen passat B4
FACTORY WORKSHOP MANUAL
VOLKSWAGEN PASSAT B4 - FACTORY WORKSHOP MANUAL - English Workshop Manual, in PDF format, to vehicles Volkswagen Passat B4. FACTORY WORKSHOP MANUAL: 001 - (WIRING DIAGRAMS) 1995 - Cover - How to read Wiring Diagrams - Index - 1995 - Passat (2.8L-Engine - Motronic Multiport Fuel Injection (MFI)/128kW), code AAA, from August 1994 - Index - 1995 - Passat (1.9L-Engine - Turbo Diesel Fuel Injection (DFI)/55kW), code AAZ, from August 1994 - Index - 1995 - Passat (2.0L-Engine - Motronic Multiport Fuel Injection (MFI)/85kW), code ABA, from February 1995 - Index - 1995 - Common Systems - Num 1 - Passat --- Standard Equipment - Num 2 - 2.8L-Engine --- Motronic Mutiport Fuel Injection (MFI)/128kW, code AAA - Num 3 - Coolant fan, two speeds, 250W,code AAA - Num 4 - Coolant fan, two speeds, 250W,code AAZ - Num 5 - Air conditioning, D 1.9l-Engine --- Turbo Diesel Fuel Injection (DFI)/55 kW, code AAZ - Num 6 - Air conditioning, D 2.8l-Engine --- Motronic Multiport Fuel Injection (MFI)/ 128 kW, code AAA - Num 7 - Front and rear power windows - Num 8 - Heated seats - Num 9 - Interior light with delay switch, rear reading lights, make-up mirror lights - Num 10 - Heated power mirrors - Num 11 - Heated washer nozzles - Num 12 - Trunk lid release, sedan only - Num 13 - Anti-lock brake system (ABS) with electronic differential lock (EDL) - Num 14 - Cruise control - Num 15 - Central locking system and anti-theft alarm system - Num 16 - Power sunroof - Num 17 - 1.9L-Engine --- Turbo Diesel Fuel Injection (DFI)/55kW, code AAZ - Num 18 - Airbag - Num 19 - Automatic transmission, D 2.8L-Engine --- Motronic Multiport Fuel Injection (MFI)/128kW, code AAA - Num 20 - Stereo radio with CD-changer and eight speakers - Num 21 - Coolant fan, three speeds, 450W, code AAA - Num 22 - Coolant fan, three speeds, 450W, code AAZ - Num 23 - Daytime running lights, only Canada - Num 24 - 2.0L-Engine --- Motronic Mutiport Fuel Injection (MFI)/85kW, code ABA - Num 25 - Airbag - Num 26 - Air conditioning, D 2.0l-Engine --- Motronic Multiport Fuel Injection (MFI)/85kW, code ABA - Num 27 - Automatic transmission, D 2.8L-Engine --- Motronic Multiport Fuel Injection (MFI)/128kW, code AAA, D 2.0L-Engine --- Motronic Multiport Fuel Injection (MFI)/85kW, code ABA 002 - (WIRING DIAGRAMS) 1996 - Cover - How to read Wiring Diagrams - Index - 1996 - Passat (2.8L-Engine - Motronic Multiport Fuel Injection (MFI)/128kW), code AAA, from August 1995 - Index - 1996 - Passat (2.0L-Engine - Motronic Multiport Fuel Injection (MFI)/85kW), code ABA, from August 1995 - Index - 1996 - Passat (1.9L-Engine - Turbo Diesel Fuel Injection (DFI)/55kW), code 1Z, from August 1995 - Index - 1996 - Common Systems - Num 3 - Coolant fan, two speeds, 250W,code AAA - Num 4 - Coolant fan, two speeds, 250W,code AAZ - Num 5 - Air conditioning, D 1.9l-Engine --- Turbo Diesel Fuel Injection (DFI)/55 kW, code AAZ - Num 6 - Air conditioning, D 2.8l-Engine --- Motronic Multiport Fuel Injection (MFI)/ 128 kW, code AAA - Num 7 - Front and rear power windows - Num 8 - Heated seats - Num 9 - Interior light with delay switch, rear reading lights, make-up mirror lights - Num 10 - Heated power mirrors - Num 11 - Heated washer nozzles - Num 12 - Trunk lid release, sedan only - Num 14 - Cruise control - Num 15 - Central locking system and anti-theft alarm system - Num 16 - Power sunroof - Num 18 - Airbag - Num 20 - Stereo radio with CD-changer and eight speakers - Num 21 - Coolant fan, three speeds, 450W, code AAA - Num 22 - Coolant fan, three speeds, 450W, code AAZ - Num 23 - Daytime running lights, only Canada - Num 26 - Air conditioning, D 2.0l-Engine --- Motronic Multiport Fuel Injection (MFI)/85kW, code ABA - Num 28 - Automatic transmission, D 1.9L-Engine --- Turbo Diesel Fuel Injection (DFI), 66kW, code 1Z - Num 29 - 1.9L-Engine --- Turbo Diesel Fuel Injection (DFI), 66kW, code 1Z - Num 30 - 2.0L-Engine --- Motronic Mutiport Fuel Injection (MFI)/85kW, code ABA - Num 31 - 2.8L-Engine --- Motronic Mutiport Fuel Injection (MFI)/128kW, code AAA - Num 32 - Automatic transmission, D 2.8L-Engine --- Motronic Multiport Fuel Injection (MFI)/128kW, code AAA, D 2.0L-Engine --- Motronic Multiport Fuel Injection (MFI)/85kW, code ABA - Num 33 - Anti-lock brake system (ABS) with electronic differential lock (EDL) - Num 34 - Passat --- Standard Equipment - Num 35 - Air-Conditioning - 1,9 L-Engine-Turbo Diesel Fuel Injection (DFI) / 66 kW, code 1Z 003 - (2.0 LITER 4-CYL. 2V ENGINE MECHANICAL). - Cover - Index - 2.0 Liter 4-Cyl. 2V Engine Mechanical, Engine Code(s): ABA m.y. 1995 - Technical data - Engine, removing and installing - Engine disassembling and assembling - Sealing flange and flywheel or drive plate, removing and installing - Crankshaft, removing and installing - Pistons and connecting rods, disassembling and assembling - Cylinder head removal and installation - Cylinder head, disassembling and assembling - Lubrication system, general information - Cooling system - Fuel supply system - Evaporative Emissions (EVAP) system - Exhaust system removal and installation - Exhaust Gas Recirculation (EGR) system - Secondary Air Injection (AIR) system 004 - (2.8 LITER VR6 2V ENGINE MECHANICAL). - Cover - Index - 2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AAA - Technical data - Engine, removing and installing - Engine, disassembly and assembly - Cylinder head, removing and installing - Compression testing - Valve train, servicing - Lubrication system, component removal and installation - Oil filter housing, disassembling and assembling - Cooling system, component removal and installation - Radiator and radiator fan, removing and installing - Fuel supply system components, removing and installing - Exhaust system components, removing and installing - Secondary Air Injection system, function 005 - (2.0 LITER 4-CYL.). - Cover - Index - 2.0 Liter 4-Cyl. 2V Fuel Injection & Ignition, Engine Code(s): ABA m.y. 1995 - On Board Diagnostic - Motronic fuel injection and ignition system - Motronic fuel injection system, servicing - Motronic fuel injection and ignition system - Motronic ignition system, servicing 006 - (2.0 LITER 4-CYL. 2V FUEL INJECTION & IGNITION). - Cover - Index - 2.0 Liter 4-Cyl. 2V Fuel Injection & Ignition - On Board Diagnostic (OBD) - VAG 1551 Scan Tool (ST), connecting and selecting "Engine Electronics" address word 01 - VAG 1551 Scan Tool (ST), connecting and selecting "CARB/OBD II" address word 33 - Multiport fuel injection and ignition system - Multiport fuel injection and ignition system 007 - (2.0 LITER 4-CYL. 2V GENERIC SCAN TOOL FUEL INJECTION & IGNITION). - Cover - Index - 2.0 Liter 4-Cyl. 2V Generic Scan Tool Fuel Injection & Ignition, Engine Code(s): ABA m.y. 1996-1997 - Fuel supply system components, removing and installing - EVAP canister system - Accelerator Pedal (AP) cable, adjusting - Motronic fuel injection and ignition system - Components of engine, checking - Function tests - Engine Control Module (ECM) - Additional signals, Checking - Exhaust system components, removing and installing - Secondary Air Injection (AIR) system - Ignition, servicing - Selector lever mechanism, servicing - Electrical components of transmission control, removing and installing, checking - Transmission Control Module (TCM) - General information for On Board Diagnostic (OBD) - Diagnostic mode, selecting - Readiness code - Diagnostic Trouble Code (DTC) tables 008 - (2.8 LITER VR6 2V FUEL INJECTION & IGNITION). - Cover - Index - 2.8 Liter VR6 2V Fuel Injection & Ignition, Engine Code(s): AAA m.y. 1995 - On Board Diagnostic (OBD) - On Board Diagnostic, technical data - VAG 1551 Scan Tool, connecting - Check DTC Memory (function 02) - Diagnostic Trouble Code (DTC) table - Erase DTC Memory (function 05) - Output Diagnostic Test Mode (DTM), initiating - Electrical wiring and component checks - Motronic Fuel Injection and Ignition system, component layout - Motronic Fuel Injection and Ignition system 009 - (2.8.LITER.VR6.2V.FUEL.INJECTION.&.IGNITION). - Cover - Index - 2.8 Liter VR6 2V Fuel Injection & Ignition, Engine Code(s): AAA m.y. 1996-1997 - On Board Diagnostic (OBD II) - VAG 1551 Scan Tool (ST), connecting and selecting "Engine Electronics" address word 01 - VAG 1551 Scan Tool (ST), connecting and selecting "CARB/OBD II" address word 33 - Multiport fuel injection and ignition system - Multiport fuel injection and ignition system 010 - (2.8.LITER.VR6.2V.GENERIC.SCAN.TOOL.FUEL.INJECT). - Cover - Index - 2.8 Liter VR6 2V Generic Scan Tool Fuel Injection & Ignition, Engine Code(s): AAA m.y. 1996-1997 - Fuel supply system components, removing and installing - EVAP canister system - Accelerator Pedal (AP) cable, adjusting - Motronic fuel injection and ignition system - Engine components,checking - Function tests - Engine Control Module (ECM) - Additional signals, checking - Exhaust system components, removing and installing - Secondary Air Injection (AIR) system - Ignition, servicing - Transmission control electrical components, removing and installing, checking - Transmission Control Module (TCM) - General information for On Board Diagnostic (OBD) - Diagnostic function, selecting - Readiness code - DTC tables 011 - (5.SPD..MANUAL.TRANSMISSION.02A). - Cover - Index - 5 Spd. Manual Transmission 02A - Transmission identification - Transmission layout - Calculating overall ratio (i) - General repair instructions - Clutch actuating mechanism - Servicing clutch release mechanism - Clutch, servicing - Gear selector mechanism, servicing - Transmission disassembly and assembly, overview - Transmission housing and clutch housing, servicing - Selector shaft, disassembling and assembling - Shift forks, disassembling and assembling - Input shaft, disassembling and assembling - Input shaft, adjusting - Output shaft, disassembling/ assembling - Output shaft, adjusting - Reverse idler shaft, disassembling and assembling - Axle flange oil seal, replacing - Differential, assembly - Adjustment overview - Differential, adjusting 012 - (4.SPD..AUTOMATIC.TRANSMISSION.01M). - Cover - Index - 4 Spd. Automatic Transmission 01M - Transmission, identification - Automatic transmission 01M, general information - Code letters, transmission allocation, ratios, equipment - On Board Diagnostic (OBD), function - Electrical component locations - On Board Diagnostic program - Diagnostic Trouble Code (DTC) table - Diagnostic Trouble Code (DTC) Memory, erasing - Test table - Electrical check - Test table - Torque converter - Torque converter - Selector mechanism, servicing - Shift mechanism, disassembling and assembling - Selector lever, disassembling and assembling - Locking cable, removing and installing - Transmission, checking - Shift points in km/in (mph) - Stall Speed Chart - Transmission, removing and installing - Transmission with selector elements - ATF cooler and ATF filler tube, removing and installing - Planetary transmission, disassembling and assembling -Overview- - Planetary transmission, disassembling and assembling - Transmission, removing and installing - Planetary transmissionadjustments, overview - Planet carrier, adjusting - Reverse gear brake - B1-, adjusting - Clutch play between -K1- and -K2-, adjusting - 2nd and 4th gear brake -B2-, adjusting - ATF pump, disassembling and assembling - Free wheel with -B1- piston, disassembling and assembling - 1st to 3rd gear clutch -K1-, disassembling and assembling - Reverse gear clutch -K2-, disassembling and assembling - 4th gear clutch -K3- with turbine shaft, disassembling and assembling - Valve body, removing and installing - Parking lock, disassembling and assembling - Final drive oil level, checking - Final drive, disassembling and assembling - Input gear, removing and installing - Drive pinion, removing and installing - Differential, removing and installing - Differential, disassembling and assembling - Final drive, adjusting 013 - (4 SPD. AUTOMATIC TRANSMISSION 096). - Cover - Index - 4 Spd. Automatic Transmission 096 - Transmission identification - Code letters, model/engine applications, ratios, equipment - Capacities - Repair instructions - On Board Diagnostic (OBD), general information - On Board Diagnostic (OBD) program - Transmission electrical testing - Torque converter - Shift mechanism, servicing - Transmission, checking - Transmission, removing and installing - ATF level - Gear selector elements - Transmission, disassembling and assembling - ATF pump, disassembling and assembling - Free wheel with -B1- piston, disassembling and assembling - 1st to 3rd gear clutch -K1- with turbine shaft, disassembling and assembling - Reverse gear clutch -K2-, disassembling and assembling - 4th gear clutch -K3- with pump shaft, disassembling and assembling - Valve body, removing and installing - Parking lock, disassembling and assembling - Oil in final drive, checking - Drive flange oil seal, removing and installing - Final drive, disassembling and assembling - Final drive, adjusting 014 - (BRAKE.SYSTEM.ON.BOARD.DIAGNOSTIC). - Cover - Index - Brake System On Board Diagnostic (OBD) - Teves 04 Anti-lock Brakes (ABS) and Anti-lock Brakes with Electronic Differential Lock (ABS/EDL), On Board Diagnostic (OBD) - Teves 04 ABS and ABS/EDL electrical/electronic component locations - Teves 04 ABS and ABS/EDL On Board Diagnostic (OBD) - Teves 04 ABS and ABS/EDL electrical test - Teves 20 GI Anti-lock Brakes (ABS) and Anti-lock Brakes with Electronic Differential Lock (ABS/EDL), On Board Diagnostic (OBD) - Teves 20 GI ABS and ABS/EDL electrical/electronic component locations - Teves 20 GI ABS and ABS/EDL warning lights, malfunctions displayed - Teves 20 GI ABS and ABS/EDL On Board Diagnostic (OBD) - Teves 20 GI ABS and ABS/EDL electrical test 015 - (SUSPENSION, WHEELS, BRAKES, STEERING). - Cover - Index - Suspension, Wheels, Brakes, Steering - Suspension, Wheels, Brakes, Steering - Front Wheel Suspension, Shafts and Axle - Rear Wheel Suspension, Shafts and Axle - Wheel bearings, servicing - Rear axle, servicing (four wheel drive vehicles) - Rear drive shafts, servicing - Suspension strut, disassembling and assembling (four wheel drive vehicles) - Wheel bearings, servicing - disc brakes (four wheel drive vehicles) - Vehicle alignment - Anti-locking Brake System (ABS) and Anti-locking Brake System with Electronic Differential Lock (ABS/EDL) Teves 04 - Anti-lock Brake System (ABS) and ABS with Electronic Differential Lock (ABS/EDL), Teves 20 GI - ABS, ABS/EDL hydraulic unit, vacuum brake booster and brake master cylinder (Teves 20 GI), servicing - Assembly overview - hydraulic unit, brake servo/brake master cylinder - Front brakes, servicing (Girling caliper) - Front brakes, servicing (Teves/Ate) - Rear wheel brakes, servicing (drum brakes) - Rear wheel brakes, servicing - Rear wheel brakes, servicing (disc brakes) - Parking brake lever assembly overview - Assembly overview: brake master cylinder/brake servo - Girling front brake caliper, servicing - Front brake caliper, servicing (Teves/Ate) - Rear brake caliper, servicing - Brake pressure regulator, checking and adjusting - Brake system, bleeding - Steering 016 - (BODY.EXTERIOR,.INTERIOR). - Cover - Index - Body Exterior, Interior - Airbag System, On Board Diagnostic (OBD), vehicles up to 09.94 - Airbag system, On Board Diagnostic (OBD), vehicles from 10.94 - Body, front - Hood - Rear lid - Front door assembly - Central locking, repairing (Sedan) - Rear door assembly - Sliding/tilting roof - Sliding/tilting roof with glass panel - Bumpers - Rear bumper, removing and installing - Flush-bonded windows - Bolted windows - Roof moldings - Roof railing, removing and installing - Radiator grille, removing and installing - Wheel housing liner - Exterior mirror - Protective moldings - Inside mirror - Luggage compartment cover, removing and installing - Screen separator wall, retrofitting - Safety restraint system - Seatbelts - Seat belts, inspecting - Airbag - Instrument panel, removing and installing - Door trim - Trim - Headliner - Front seat - Rear seats - Seat upholstery 018 VOLKSWAGEN PASSAT OFFICIAL FACTORY REPAIR MANUAL (HEATING & AIR CONDITIONING) - Cover - Index - Heating & Air Conditioning - Heating and ventilation system - A/C refrigerant system, notes - Manual A/C - Compressor bracket, removing and installing - A/C refrigerant system - A/C refrigerant system, servicing - A/C refrigerant system, troubleshooting - A/C refrigerant system, capacities 020 - (MAINTENANCE). - Cover - Index - Maintenance - Engine overview - Oil change service - Inspection service - General Information - Work descriptions UNIFORM INSPECTION GUIDELINES: - A/c-heater system uniform inspection guidelines * - anti-lock brakes uniform inspection guideline * - auto trans diagnosis menu - volkswagen - brake system uniform inspection guidelines * - electrical system uniform inspection guidelines * - engine systems uniform inspection guidelines * - exhaust system uniform inspection guidelines * - steering uniform inspection guidelines * - suspension uniform inspection guidelines * - symptom check list * - 1.8l 4-cyl 8-valve & 2.0l 4-cyl 8-valve & 16-valve - 2.8l in-line v6 (vr6) - A - engine/vin id - A/c compressor oil checking - A/c compressor servicing - A/c system general diagnostic procedures - A/c system general servicing - A/c-heater system - manual - Aa - using this section (general help information) - Abbreviations - Alternator & regulator - Anti-lock brake safety precautions - Anti-lock brake system - Anti-theft system - Axle shafts - B - emission application - Brake system - C - specifications - Clutch - Computer relearn procedures - Cruise control system - D - adjustments - 4-cyl - D - adjustments - vr6 - Defogger - rear window - Door locks - power - E - theory/operation - 4-cyl - E - theory/operation - vr6 - Electrical component locator - Electrostatic discharge warning - basic information - Emission control visual inspection procedures - Engine overhaul procedures - general information - F - basic testing - Faulty radiator fan motor could overheat & stall eng - Fuel leakage could cause fire:new fuel hose & clamps - Fuses & circuit breakers - G - tests w/codes - Gear tooth contact patterns - General cooling system servicing - H - tests w/o codes - How to use system wiring diagrams - I - system/component tests - 4-cyl - I - system/component tests - vr6 - Instrument panel - Instrument panel - Interference verification check for ohc engine - J - pin voltage charts - 4-cyl - J - pin voltage charts - vr6 - L - wiring diagrams - M - vacuum diagrams - Maintenance information - Maintenance reminder light reset procedures - Metric conversions - Mirrors - power - N - remove/install/overhaul - 4-cyl - N - remove/install/overhaul - vr6 - P - egr function testing - Pre-alignment checks - Riding height adjustment - Scheduled services - Separation of axle: new front axle lock nuts - Specifications & electric cooling fans - Starter - Steering column - Steering column switches - Steering gear - power rack & pinion - Sun roof - power - Suspension - front - Suspension - rear - System wiring diagrams - Transmission removal & installation - a/t - Transmission removal & installation - m/t - Transmission servicing - a/t - Transmission servicing - m/t - Trouble shooting - basic procedures - Waveforms - injector pattern tutorial - Wheel alignment specifications & procedures - Wheel alignment theory/operation - Wiper/washer system - Wiring diagram symbols - Wiring diagrams
Volkswagen Passat B4 Factory Workshop Manual
inicio - index
coche - car
moto
4x4
quad - buggy
cami?n - truck
e-mail