Yamaha FZR600 (W-WC)
YAMAHA FZR600 (W-WC) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS
YAMAHA FZR600 (W-WC) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - English Workshop Manual / Repair Manual and Wiring Schematics, for motorcycles Yamaha FZR600 (W-WC). INDEX: - Chapter 1. - General information - Motorcycle identification 1-1 - Vehicle identification number . 1-1 - Engine serial number . 1-1 - Important information 1-2 - Preparation for removal 1-2 - All replacement parts . 1-2 - Gasket, oil seals, and 0-rings 1-2 - Lock washer/plates and cotter pins 1-3 - Bearings and oil seals . 1-3 - Cl rc lips . 1-3 - Special tools 1-4 - For tune up . 1-4 - For engine service . 1-5 - For chassis service . 1-8 - For electrical components 1-8 - Chapter 2. - Specifications - Specifications 2-1 - General specifications 2-1 - Maintenance specifications . 2-4 - Engine. 2-4 - Chassis 2-12 - Electrical 2-15 - General torque specifications 2-18 - Definition of units 2-18 - Lubrication point and grade of lubricant 2-19 - Engine 2-19 - Chassis 2-20 - Lubrication diagram . 2-21 - Coolant diagram . 2-22 - Cable routing 2-23 - Chapter 3. - Periodic inspection and adjustment - Introduction . 3-1 - Maintenance interval chart 3-1 - General maintenance/lubrication 3-2 - Cowlings/covers removal and installation 3-4 - Removal . 3-4 - Installation . 3-6 - Engine . 3-8 - Exup cable adjustment (for california only) 3-8 - Valve clearance adjustment . 3-9 - Carburetor synchronization . 3-16 - Idle speed adjustment 3-18 - Throttle cable free play adjustment . 3-19 - Spafik plug inspection . 3-20 - Ignition timing check . 3-21 - Compression pressure measurement . 3-22 - Engine oil level inspection . 3-24 - Engine 01 l replacement . 3-24 - Engine oil filter replacement . 3-25 - Clutch adjustment 3-27 - Air filter cleaning . 3-28 - Carburetor joint inspection 3-29 - Fuel line inspection . 3-29 - Crankcase ventilation hose inspection 3-29 - Exhaust system inspection 3-30 - Coolant level inspection . 3-30 - Coolant replacement . 3-31 - Chassis 3-34 - Front brake adjustment 3-34 - Rear brake adjustment . 3-34 - Brake fluid inspection 3-35 - Brake pad inspection 3-36 - Brake light switch adjustment 3-36 - Brake hose inspection . 3-37 - Al r bleeding . 3-37 - Dr ive chain slack adjustment 3-38 - Drive chain lubrication 3-40 - Change pedal adjustment 3-40 - Front fork inspection 3-41 - Steering head inspection . 3-41 - Rear shock absorber adjustment 3-44 - Tl re inspection 3-45 - Wheel inspection 3-46 - Cable inspection . 3-47 - Lubrication 3-47 - Electrical 3-49 - Battery inspection 3-49 - Fuse inspection 3-51 - Headlight beam adjustment 3-53 - Headlight bulb replacement . 3-53 - Tail/brake bulb replacement 3-55 - Chapter 4. - Engine overhaul - Engine removal . 4-1 - Side cowlings and top cover. . 4-1 - Fuel tank . 4-1 - Engine oil 4-1 - Coo lant . 4-1 - Air fil tea case and carburetor 4-1 - Radiator . 4-2 - Muffler assembly 4-2 - Clutch cable and drive chain 4-3 - Leads . 4-4 - Engine removal 4-5 - Engine disassembly 4-7 - Cylinder head cover, camshaft and - Cylinder head . 4-7 - Cylinder and piston 4-10 - Starter clutch . 4-12 - Clutch 4-13 - Starter motor and a.c. Generator . 4-14 - Oil pan and 01 l strainer 4-15 - Oil pump and shift shaft 4-16 - Water pump . 4-17 - Crankcase disassembly . 4-17 - Transmission, shifter and shift cam 4-18 - Crankshaft . 4-19 - Valve pad and valve . 4-20 - Connecting rod . 4-22 - Inner rotor (oil pump) 4-22 - Inspection and repair . 4-23 - Cylinder head 4-23 - Valve and valve guide . 4-24 - Valve seat . • 4-26 - Valve spring 4-29 - Valve lifter . ••. 4-30 - Camshaft, timing chain and cam sprocket . 4-30 - Cylinder and piston . 4-32 - Piston ring and piston pin . 4-34 - Piston pin 4-35 - Crankshaft and connecting rod 4-36 - Oil pump 4-40 - Primary drive . 4-41 - Starter drives 4-42 - Clutch . 4-43 - Transmission 4-45 - Shift shaft and stopper lever. 4-46 - Oil jet nozzle . 4-47 - Relief valve and pipe 4-47 - Crankcase . 4-47 - Bearing and oil seal 4-48 - Exup valve and cables (fzr600wc only) 4-48 - Engine assembly and adjustment . 4-49 - Inner rotor (oil pump) . 4-49 - Connecting rod 4-49 - Valve pad and valve 4-50 - Crankshaft 4-53 - Transmission, shifter and shift cam . 4-56 - Crankcase assembly . 4-57 - Water pump 4-60 - Shift shaft and oil pump . 4-60 - Oil pan and oil strainer . 4-61 - A.c. Magneto and starter motor 4-62 - Clutch . 4-64 - Starter clutch 4-67 - Piston and cylinder . 4-70 - Cylinder head and camshaft 4-74 - Timing chain tensioner 4-79 - Remounting engine 4-80 - Chapter 5. - Cooling system - Radiator 5-1 - Removal 5-2 - Inspection 5-3 - Installation . 5-4 - Thermostatic valve . 5-6 - Removal 5-6 - Inspection 5-7 - Installation . 5-7 - Water pump . 5-8 - Removal 5-8 - Inspection 5-9 - Installation . 5-9 - Chapter 6. - Carburetor - Carburetor . 6-1 - Section view 6-2 - Removal . 6-3 - Disassembly 6-4 - Inspection 6-7 - Assembly . 6-9 - Installation . 6-11 - Adjustment 6-13 - Air injection (for california) 6-14 - Air injection (al r induction system) 6-14 - Air cut valve . 6-14 - Air induction system inspection 6-15 - Chapter 7. - Chassis - Front wheel 7-1 - Removal . 7-2 - Inspection 7-2 - Installation . 7-4 - Static wheel balance adjustment . 7-5 - Rear wheel 7-7 - Removal . 7-8 - Inspection 7-8 - Installation . 7-9 - Static wheel balance adjustment . 7-9 - Front and rear brake 7-10 - Brake pad replacement 7-12 - Caliper disassembly 7-16 - Master cylinder disassembly 7-19 - Inspection and repair 7-20 - Assembly . 7-24 - Front fork 7-31 - Removal . 7-32 - Disassembly 7-33 - Inspection 7-34 - Assembly . 7-35 - Installation . 7-37 - Steering head and handlebar 7-39 - Removal . 7-41 - Inspection 7-44 - Installation . 7-45 - Rear shock absorber and swingarm 7-50 - Handling notes 7-52 - Disposal notes . 7-52 - Removal . 7-52 - Inspection 7-56 - Installation . 7-57 - Drive chain and sprocket . 7-60 - Removal . 7-60 - Inspection and cleaning . 7-60 - Installation . 7-62 - Chapter 8. - Electrical - Fzr600w/wc circuit diagram . 8-1 - Color code . 8-2 - Electrical components . 8-3 - Checking of switches 8-5 - Switch connection as shown in manual 8-5 - Checking switch for terminal connection . 8-5 - Checking of bulbs (for headlight, tail/brake light, - Flasher light, meter light, etc.) . 8-8 - Kinds of bulbs 8-8 - Checking bulb condition . 8-8 - Ignition system . 8-11 - Circuit diagram 8-11 - Digital ignition control system . 8-13 - Troubleshooting . 8-14 - Electrical starting system . 8-21 - Circuit diagram 8-21 - Starting circuit operation 8-23 - Troubleshooting . 8-24 - Starter motor . 8-30 - Charging system . 8-33 - Circuit diagram 8-33 - Troubleshooting . 8-35 - Lighting system •8-39 - Circuit diagram . -8-39 - Troubleshooting 8-41 - Lighting system check . 8-44 - Signal system . 8-50 - Circuit diagram 8-50 - Troubleshooting 8-51 - Signal system check . 8-53 - Cooling system 8-63 - Circuit diagram 8-63 - Troubleshooting 8-65 - Fuel pump system 8-73 - Circuit diagram 8-73 - Fuel pump circuit operation . 8-75 - Troubleshooting 8-76 - Fuel pump test . 8-80 - Exup system (for carifornia only) 8-81 - Circuit diagram 8-81 - Troubleshooting . 8-83 - Chapter 9. - Troubleshooting - Starting failure/hard starting 9-1 - Fuel system 9-1 - Electrical system . 9-2 - Compression system 9-2 - Poor idle speed performance . 9-3 - Poor idle speed performance 9-3 - Poor medium and high speed performance 9-4 - Poor medium and high speed performance . 9-4 - Faul ty gear shifting . 9-4 - Hard shifting 9-4 - Shift pedal does not move . 9-4 - Jump-out gear • • • • • . 9-4 - Clutch slipping/dragging . 9-5 - Clutch slipping . 9-5 - Clutch dragging . 9-5 - Overheating or over-cooling 9-6 - Overheating . 9-6 - Over-cooling . 9-6 - Faul ty brake . 9-7 - Poor braking effect . 9-7 - Front fork oil leakage/malfunction 9-7 - 01 l leakage 9-7 - Malfunction . 9-7 - Instable handling 9-8 - Handlebars 9-8 - Steering . 9-8 - Front forks 9-8 - Wheels . 9-8 - Frame 9-8 - Rear arm . 9-8 - Rear cushion . 9-8 - Drive chain 9-8 - Fairing . 9-8 - Faul ty signals and lights 9-9 - Headlight dark 9-9 - Bulb burnt out . 9-9 - Flasher does not light 9-9 - Flasher keeps on . 9-9 - Flasher winks slower 9-10 - Flasher winks quicker . 9-10 - Horn is inoperative 9-10 - Fzr600 w/wc wiring diagram
Yamaha FZR600 (W-WC) - Workshop Manual / Repair Manual - Wiring Schematics
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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