Zoomlion ZCC1100H
ZOOMLION ZCC1100H - OPERATORS MANUAL - OWNERS MANUAL
ZOOMLION ZCC1100H - OPERATORS MANUAL - OWNERS MANUAL - English Owners Manual / Operators Manual, to crawler crane Zoomlion ZCC1100H. CONTENTS: - To Users I - Safety Instructions. II - Chapter 1 Safety - Important instructions. 1-1 - Notes . 1-1 - Alarms and warnings 1-1 - Safety tips 1-2 - Safety precautions . 1-2 - Precautions for operator safety. 1-2 - Environmental safety . 1-2 - Personnel protective equipment (PPE) . 1-2 - Organizational safety measures . 1-3 - Personnel qualification, requirements and responsibilities 1-3 - Safety advice regarding specific operation phases . 1-4 - Special Hazards. 1-4 - Electrical power 1-4 - Gas, dust, steam, smoke and noise 1-5 - Welding or naked flames 1-5 - Hydraulic equipment. 1-5 - Chapter 2 Description of Crane - 2.1 Product model . 2-1 - 2.1.1 Product name plate and its position 2-1 - 2.1.2 Engine type and its manufacturer . 2-2 - 2.1.3 Intended use of the crane. 2-2 - 2.1.4 Classification of the crane . 2-2 - 2.2 Terminology . 2-5 - 2.2.1 Crane modes . 2-5 - 2.2.2 Description of main components. 2-8 - 2.3 Product description 2-10 - 2.3.1 Crane working environment 2-10 - 2.3.2 Crawler travel gear. 2-10 - 2.3.3 Crane superstructure 2-10 - 2.3.4 Overall dimensions. 2-12 - 2.4 Technical data 2-13 - 2.4.1 Main technical parameter . 2-13 - 2.4.2 Specification of load hook and selection of rope reeving . 2-15 - 2.4.3 Performance of wire rope and winch. 2-15 - 2.4.4 Lifting height 2-18 - 2.4.5 Lifting capacity chart. 2-21 - 2.4.6 Lifting capacity in assembly mode 2-57 - Chapter 3 Safety Guidelines - 3.1 Operational planning 3-1 - 3.1.1 Correct use of the crane. 3-2 - 3.1.2 Possible consequences resulting from improper use of the crane. 3-2 - 3.1.3 Responsibility of relevant personnel . 3-3 - 3.1.4 Work area 3-4 - 3.2 Safety technical notes 3-5 - 3.2.1 Safety instructions for crane operator . 3-5 - 3.2.2 The requirement for the crane operator during the whole operation 3-5 - 3.2.3 Safety instructions for the rigger . 3-6 - 3.2.4 Safety instructions for the signalman 3-7 - 3.2.5 Safety instructions for crane operating crew . 3-7 - 3.2.6 Electromagnetic influences. 3-8 - 3.2.7 Safety signs . 3-9 - 3.2.8 The potential dangers existing in crane operation. 3-17 - 3.2.9 Injuries due to hydraulic energy 3-18 - 3.2.10 Scald . 3-19 - 3.2.11 Risk of chemical burns 3-19 - 3.2.12 Risk of fire and explosion . 3-20 - 3.2.13 Risk of poisoning and asphyxiation. 3-22 - 3.2.14 Endangering the environment. 3-23 - 3.3 Slings 3-24 - 3.3.1 Hooks 3-24 - 3.3.2 Rigging introduction . 3-24 - 3.3.3 Slings introduction 3-25 - 3.3.4 Sling safety 3-25 - 3.3.5 Sling safety guide. 3-26 - 3.3.6 Taglines . 3-26 - 3.3.7 Load center of gravity. 3-27 - 3.4 Requirements for operating site . 3-28 - 3.4.1 Slopes and trenches. 3-28 - 3.4.2 Permissible ground pressure 3-29 - 3.4.3 Travel on level ground or slope without a load 3-30 - 3.4.4 Travel on level ground or slope with a load. 3-30 - 3.4.5 The requirements for crawler crane with attachments on uphill slopes 3-30 - 3.5 Operation weather . 3-32 - 3.5.1 Snow and ice . 3-32 - 3.5.2 Lightning Strikes. 3-32 - 3.6 Electrical safety 3-33 - 3.6.1 Safety regulations for auxiliary power supply (220V AC) 3-33 - 3.7 Underground cables. 3-34 - 3.7.1 In underground working, it is possible to damage: . 3-34 - 3.7.2 Safety precautions and protective measures when operating the equipment near underground cables. 3-34 - 3.7.3 Notes in connection with gas pipes. 3-35 - 3.7.4 The consequences of a gas pipe’s damage 3-35 - 3.7.5 Measures adopted if a gas pipe is damaged and the gas escapes, or a leak is suspected 3-36 - 3.7.6 Measures adopted in the event of a gas fire . 3-36 - 3.7.7 Notes in connection with underground electric cables. 3-37 - 3.7.8 The consequences of damaging an underground cable 3-37 - 3.7.9 The measures taken when the machine damages an underground cable . 3-37 - 3.8 Checking safety measures. 3-39 - 3.8.1 Daily inspection of the crane. 3-39 - 3.8.2 Safety checking before crane operation 3-39 - 3.9 Crane operation with a load . 3-40 - 3.9.1 Counterweight 3-40 - 3.9.2 Crane operation . 3-41 - 3.10 Hand signals for controlling crane operations . 3-53 - Chapter 4 Crane operation - 4.1 Operating and control instruments 4-1 - 4.1.1 Operator’s cab, overview 4-1 - 4.1.2 Operating console 4-3 - 4.1.3 Control lever. 4-4 - 4.1.4 Left control panel 4-7 - 4.1.5 Right control panel . 4-8 - 4.1.6 Control panel on the roof of operator’s cab. 4-9 - 4.2 Instruction for digital display system. 4-12 - 4.2.1 Load moment limiter. 4-12 - 4.2.2 Electrical system 4-13 - 4.3 Startup of the crane . 4-19 - 4.3.1 Adjustment of crane operator’s seat . 4-19 - 4.3.2 Checks before startup 4-21 - 4.3.3 Turn on power supply. 4-22 - 4.3.4 Operation of air conditioning in operator’s cab 4-24 - 4.3.5 Horn. 4-24 - 4.3.6 Start of engine 4-25 - 4.4 Safety device. 4-27 - 4.4.1 Emergency stop button 4-27 - 4.4.2 Battery master switch. 4-28 - 4.4.3 Flashing light 4-29 - 4.4.4 Load moment limiter. 4-29 - 4.4.5 Boom angle indicator . 4-31 - 4.4.6 Derricking limiter 4-32 - 4.4.7 Lowering limiter 4-33 - 4.4.8 Hoisting limiter . 4-34 - 4.4.9 Anemometer 4-35 - 4.4.10 Crane inclinometer . 4-35 - 4.4.11 Checklist of safety device . 4-36 - 4.5 Crane operation. 4-40 - 4.5.1 Preparation for operation 4-40 - 4.5.2 Inspection during operation 4-40 - 4.5.3 Valid area of control lever. 4-41 - 4.5.4 Setting of work mode . 4-42 - 4.5.5 Operation of travel gear 4-42 - 4.5.6 Operation of crane winches 4-46 - 4.5.7 Operation of slewing mechanism 4-51 - 4.5.8 Auxiliary remote control box . 4-55 - 4.6 Rope reeving. 4-57 - 4.6.1 Hoisting rope guidance and reeving . 4-57 - 4.6.2 Derricking rope reeving 4-61 - 4.6.3 Fixation of rope end point. 4-63 - Chapter 5 Assembly and Dismantling - 5.1 Safety-technical notes 5-1 - 5.1.1 Notes on assembly. 5-1 - 5.1.2 Checking safety measures . 5-1 - 5.1.3 Checking wire rope, load hook, rope pulley and anchoring rod 5-3 - 5.2 Assembly of basic machine 5-5 - 5.2.1 Unloading of basic machine 5-5 - 5.2.2 Self-assembly and dismantling of crawler carrier (optional). 5-10 - 5.2.3 Extending and retracting of crawler carrier 5-16 - 5.2.4 Assembly of central counterweight . 5-22 - 5.2.5 Self-assembly and dismantling of counterweight. 5-26 - 5.2.6 Fixation of mounting cylinder 5-32 - 5.3 Available boom configurations 5-34 - 5.4 Boom configuration 5-37 - 5.4.1 Main boom (S-1) 5-37 - 5.4.2 Main boom with fixed jib (SF-1) 5-50 - 5.5 Assembly and dismantling of main boom . 5-59 - 5.5.1 Preparations for assembly 5-59 - 5.5.2 Assembly of main boom. 5-59 - 5.5.3 Electrical connection to main boom 5-66 - 5.5.4 Erecting main boom . 5-68 - 5.5.5 Lowering and dismantling main boom. 5-70 - 5.6 Assembly and dismantling of main boom with fixed jib 5-71 - 5.6.1 Preparation for assembly 5-71 - 5.6.2 Assembly of fixed jib. 5-71 - 5.6.3 Electrical connection to fixed jib 5-76 - 5.6.4 Erecting main boom with fixed jib . 5-78 - 5.7 Assembly and dismantling of tip boom . 5-81 - 5.8 Transport weights and dimensions of main components. 5-82 - 5.9 Transport means and safety precautions for transport 5-85 - 5.9.1 Safety precautions for transport 5-85 - 5.9.2 Other requirements 5-85
Zoomlion ZCC1100H - Operation, Maintenance and Owners Manual
inicio - index
coche - car
moto
4x4
quad - buggy
camión - truck
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